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Instructions
SaniForce
For heating fluids in ultra-high purity (sanitary) environments. Not approved for use in
explosive atmospheres or hazardous (classified) locations. For professional use only.
60 psi (0.41 MPa, 4.1 bar) Maximum Working Pressure
203°F (95°C) Maximum Operating Temperature
Important Safety Instructions
Read all warnings and instructions in
this manual before using the
equipment. Save these instructions.
Heater
®
3A8940A
EN
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Summary of Contents for Graco SaniForce 26B065
- Page 1 Instructions SaniForce Heater 3A8940A ® For heating fluids in ultra-high purity (sanitary) environments. Not approved for use in explosive atmospheres or hazardous (classified) locations. For professional use only. 60 psi (0.41 MPa, 4.1 bar) Maximum Working Pressure 203°F (95°C) Maximum Operating Temperature Important Safety Instructions Read all warnings and instructions in this manual before using the...
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Page 2: Table Of Contents
End of Product Life ..... . 15 Graco Standard Warranty....32 Troubleshooting . -
Page 3: Models And Approvals
Models and Approvals Models and Approvals Record the model part number found on your equipment identification plate (ID) to assist you when ordering replacement parts: __________________________________________ Part Description Approvals 26B065 24 kW, 208 V heater 26B756 24 kW, 240 V heater 26B757 24 kW, 400 V heater 26B758... -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
- Page 6 Warnings WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment. •...
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Page 7: Description
• Always use genuine Graco parts and accessories. • Reference numbers and letters in parentheses refer to the callouts in the figures. -
Page 8: Installation
Installation Installation Mount the Equipment NOTE: For ease of operation and service, mount the equipment so the electrical wiring port (C), fluid inlet port (A), and fluid outlet port (B)are easily accessible. NOTE: To ensure fluid contact with heating elements, mount the equipment so that the fluid outlet port (B) is To prevent fire and explosion, locate equipment above the fluid inlet port (A). -
Page 9: Grounding
Installation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. -
Page 10: Connect Supply Wiring
Installation Connect Supply Wiring 5. Install the o-ring (6), cap (7), washers (8), and fasteners (9). Torque fasteners (9) to 20in-lb (2.2 N•m). See Torque Sequence, page 22. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. -
Page 11: Before First Use
Installation Before First Use Tighten Connections Check and tighten all fluid connections before operating Tighten Fasteners the equipment. Replace worn or damaged parts as needed. Before using the equipment for the first time, check and torque all fasteners. See Torque Instructions, page 22. NOTICE Firmly tighten all connections to avoid leaks and After the first day of operation, re-torque the fasteners. -
Page 12: Operation
Operation Operation Before Each Use NOTICE Do not apply power to the equipment without a Tighten Fasteners minimum flow of 0.5 gpm (1.89 lpm) and a minimum outlet pressure of 20 psi (1.38 bar, 0.14 MPa), and Check and tighten all fasteners before operating the do not exceed the maximum operating temperature equipment. -
Page 13: Start And Adjust The Equipment
Operation Start and Adjust the Equipment Determine Heater Temperature For maximum equipment life, use the lowest temperature setting needed. NOTICE Thermal expansion can cause over-pressurization, Operating the equipment at its highest setting, 203°F resulting in equipment rupture and serious injury from (95°C), for long periods of time decreases the splashing fluids. -
Page 14: Maintenance
Maintenance Maintenance Establish a Preventive Flush the Equipment Maintenance Schedule Establish a preventive maintenance schedule based on the equipment service history. Inspect the Equipment Regularly inspect the equipment for worn or damaged To avoid fire and explosion, always ground parts. Replace worn or damaged parts as needed. equipment and waste container. -
Page 15: Routine Cleaning Of Fluid Contact Section
Recycling and Disposal Recycling and Disposal Routine Cleaning of Fluid Contact Section End of Product Life At the end of the product’s useful life, dismantle and recycle it in a responsible manner. NOTE: The system should be cleaned in accordance •... -
Page 16: Troubleshooting
Troubleshooting Troubleshooting DANGER 1. Perform the Pressure Relief Procedure, page 12, SEVERE ELECTRIC SHOCK HAZARD before checking or repairing the equipment. This equipment can be powered by more than 2. Check all possible problems and causes before 240 V. Contact with this voltage will cause death or disassembling the equipment. - Page 17 Troubleshooting Problem Cause Solution No heat Heat zone turned off Turn on the heat zone switch. System circuit breaker is off or Reset the circuit breaker. tripped Thermocouple is not functioning Verify that the thermocouple wires are properly connected to the temperature controller. Ensure wires are not pinched.
- Page 18 Troubleshooting Problem Cause Solution Temperature Low input voltage or voltage The maximum amount of heat depends on the input variation fluctuation voltage. Verify that the correct temperature controller, voltage, wiring, fusing, sensors, and sizing of electrical connections are used for your equipment.
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Page 19: Repair
Repair Repair Prepare Equipment for Repair Replace Heating Element DANGER SEVERE ELECTRIC SHOCK HAZARD This equipment can be powered by more than Servicing this equipment requires access to parts 240 V. Contact with this voltage will cause death or which may cause electric shock or other serious serious injury. -
Page 20: Parts
Parts Parts 11▲ 3A8940A... -
Page 21: Kits And Accessories
Parts Kits and Accessories Parts Ref. Part Description Qty. Additional kits and accessories are available (purchase separately). HEATER, weldment, heating elements Part Kits 19B301 for 24 kW, 208 V heater 19C464 for 24 kW, 240 V heater Gasket Kits 19C465 for 24 kW, 400 V heater 19C466 for 24 kW, 480 V heater Kits Ref. -
Page 22: Torque Instructions
Torque Instructions Torque Instructions To ensure proper sealing, torque fasteners using the 2. Follow the torque sequence to turn down each following procedure. fastener until just under specified torque. 3. Follow the torque sequence to turn each fastener 1. Start all fasteners a few turns. by 1/2 turn or less until at specified torque. -
Page 23: Electrical Schematics
Electrical Schematics Electrical Schematics Wiring Diagram Phase T1: R1-A, R3-B R3-A Phase T2: R2-A, R1-B R2-B R1-B Phase T3: R3-A, R2-B R1-A R2-A R3-B 3A8940A... -
Page 24: Wiring For 208 V And 240 V Models
Electrical Schematics Wiring for 208 V and 240 V Models CB02 F01C* F01A* F01B* Temperature Controller * Branch Circuit Fuse Requirements: * Branch Circuit Fuse Requirements: Power Fuse Power Fuse 240 V Models 12 kW 40 A 208 V Models 12 kW 50 A 18 kW... -
Page 25: Wiring For 400 V Models
Electrical Schematics Wiring for 400 V Models CB02 F01C* F01A* F01B* 400:240 Temperature Controller * Branch Circuit Fuse Requirements: Power Fuse 400 V Models 12 kW 25 A 18 kW 35 A 24 kW 50 A 3A8940A... -
Page 26: Wiring For 480 V Models
Electrical Schematics Wiring for 480 V Models CB02 F01C* F01A* F01B* 480:240 Temperature Controller * Branch Circuit Fuse Requirements: Power Fuse 480 V Models 12 kW 20 A 18 kW 30 A 24 kW 40 A 3A8940A... -
Page 27: Performance Charts
Performance Charts Performance Charts Performance Charts for 12 kW Models Outlet Temperature 95º 90º KEY: Controller Temperature Setpoints 85º 100°F 120°F 80º 140°F 160°F 180°F 75º 70º (15) (23) (30) (38) (45) (53) (61) (68) (76) Flow in gpm (lpm) Performance Charts for 18 kW Models Outlet Temperature 115º... -
Page 28: Performance Charts For 24 Kw Models
Performance Charts Performance Charts for 24 kW Models Outlet Temperature 130º 120º KEY: Controller 110º Temperature Setpoints 100°F 100º 120°F 140°F 90º 160°F 180°F 80º 70º (15) (23) (30) (38) (45) (53) (61) (68) (76) Flow in gpm (lpm) 3A8940A... -
Page 29: Dimensions
Dimensions Dimensions Model in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) 24 kW models 44.7 (114) 36.5 (93) 18 kW models 33.7 (86) 4.0 (10.16) 27.5 (70) 2.13 (5.41) 6.6 (16.76) 0.375 (0.95) 0.625 (1.59) 12 kW models 26.7 (68) 18.5 (47) -
Page 30: Technical Specifications
Technical Specifications Technical Specifications SaniForce Heater Metric Maximum fluid working pressure 60 psi 0.41 MPa, 4.1 bar Environmental temperature range Operating 41° to 104°F 5° to 40°C Storage –40° to 140°F –40° to 60°C Maximum fluid temperature 203°F 95°C Inlet/Outlet Sizes Fluid inlet size 3 in. - Page 31 Technical Specifications 3A8940A...
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Page 32: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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