Stel S400 Instruction Manual
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Stel S400 Instruction Manual

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- MANUALE DI ISTRUZIONE PER SALDATRICE
- INSTRUCTION MANUAL FOR WELDING MACHINE
S S S S 40
400 0 0 0 - - - - S400 NAVY
40
40
S400 MULTI LINK
S4
S4
S4
00 MULTI LINK
00 MULTI LINK
00 MULTI LINK
Info : www.stelgroup.it - tel. +39 0444 639525
S400 NAVY
S400 NAVY
S400 NAVY
6947300000
1

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Summary of Contents for Stel S400

  • Page 1 6947300000 - MANUALE DI ISTRUZIONE PER SALDATRICE - INSTRUCTION MANUAL FOR WELDING MACHINE S S S S 40 400 0 0 0 - - - - S400 NAVY S400 NAVY S400 NAVY S400 NAVY S400 MULTI LINK 00 MULTI LINK...
  • Page 2 Brand name or trade mark STEL Manufacturer or his authorized representatives established within the EEA: Name, address, phone, website: STEL s.r.l Via Del Progresso 59; 36020 Castegnero – Vicenza Italy Tel +39-0444-639525 Fax +39-0444-639682 www.stelgroup.it The following harmonized standard in force within the EEA has been used in the design: EN 60974-1:2018 Ed.
  • Page 3 6947300000 SICUREZZE WARNING LO SHOCK ELETTRICO PUÒ UCCIDERE Disconnettere macchina dalla rete alimentazione prima di intervenire sul generatore. - Non lavorare con i rivestimenti dei cavi deteriorati. - Non toccare le parti elettriche scoperte. - Assicurarsi che tutti i pannelli di copertura del generatore di corrente siano ben fissati al loro posto quando la macchina è...

  • Page 4: Descrizione Generale

    Tutte caso disturbi elettromagnetici siano apparecchiature spedite STEL sono state individuati è responsabilità dell’utilizzatore della sottoposte ad un rigoroso controllo di qualità. Tuttavia macchina risolvere la situazione con l’assistenza se la Vs. apparecchiatura non dovesse funzionare tecnica costruttore. È...

  • Page 5: Dati Tecnici

    6947300000 DATI TECNICI A) IDENTIFICAZIONE Nome, indirizzo del costruttore Tipo generatore Identificazione riferita al numero di serie Simbolo del tipo di generatore Riferimento alla normativa di costruzione B) DATI DI SALDATURA Simbolo del processo di lavoro Simbolo per generatori idonei ad operare in ambiente a rischio accresciuto di scossa elettrica.
  • Page 6 6947300000 TENSIONE DI RETE SOLLEVAMENTO Il generatore funziona con queste tensione di alimentazione: S 400 MULTILINK 190V-575V 3P ATTENZIONE: 230V 1P +/- 10% Il generatore pesa 35 kg / 77 lb (S 400) S 400 400V 3P +/- 10% Il generatore pesa 40 kg/ 88lb (S 400 MULTI S 400 NAVY 400V 3P +/- 10% LINK)
  • Page 7 6947300000 DESCRIZIONE PANNELLO FRONTALE 6) Impostare la corrente di saldatura con l’encoder di regolazione A/SET (Fig1,rif.12); 7) Procedere con la saldatura. IMPOSTAZIONE HOT START Premendo il pulsante Hot start (Fig1,rif.7) appare FIG.1 nel display la scritta Hs e ruotando l’encoder A/SET (Fig1,rif.12) è...
  • Page 8 6947300000 ATTIVAZIONE DEL V.R.D. IMPOSTAZIONE SLOPE DOWN 1) Accendere il generatore, Premendo il pulsante Slope Down (Fig1,rif.10) 2) Tener premuto il pulsante MODE (Fig1,rif.6) sul appare nel display la scritta Sld e ruotando panello frontale della macchina per circa 4 l’encoder A/SET (Fig1,rif.12) è...
  • Page 9 ATTENZIONE : per utilizzare le suitcase CV feeder bisogna montare sul generatore S400 il KIT MODIFICA NAVY codice 601631000L 6. Quando la valvola della torcia è aperta, regolare Dopo aver montato il KIT MODIFICA NAVY codice...

  • Page 10: Reset Di Fabbrica

    6947300000 MIG SMART FEEDER ( F20 – F40 – NAVY ALU ) Per saldare in modalità MIG è necessario collegare il generatore tramite fascio cavi ad un alimentatore di filo compatibile. In caso di collegamento con un alimentatore di filo è l’alimentatore a prendere controllo dei parametri di saldatura.
  • Page 11 6947300000 DUTY CYCLE E Se sul display appare Ht 1 , Ht 2 o Htd significa SOVRATEMPERATURA che la macchina è in blocco termico. Il ciclo di intermittenza o duty cycle è la percentuale di utilizzo della saldatrice su 10 minuti che l’...
  • Page 12 6947300000 SMALTIMENTO APPARECCHIATURE ELETTRICHE ED ELETTRONICHE Non smaltire le apparecchiature elettriche assieme ai rifiuti normali! ottemperanza alla Direttiva Europea 2002/96/CE sui rifiuti da apparecchiature elettriche elettroniche e relativa attuazione nell'ambito della legislazione nazionale, apparecchiature elettriche giunte a fine vita devono essere raccolte separatamente e conferite ad un impianto di riciclo ecocompatibile.
  • Page 13 6947300000 must be free from damage to the insulation. BARE SAFETY CABLES ARE DANGEROUS. Do not use the ELECTRIC SHOCK CAN KILL machine if the power cable is damaged; it must be - Disconnect the power supply before working on replaced immediately.

  • Page 14: Technical Data

    - ventilate the potentially inflammable area before Complaints for faulty goods: All the equipment using the machine. shipped by STEL is subjected to strict quality - do not use the machine in atmospheres control. However, if your equipment does not work...

  • Page 15: Installation

    6947300000 Assigned power supply voltage Maximum power supply current Maximum effective power supply current (identifies the line fuse) D) OTHER CHARACTERISTICS Degree of protection . S 400 / S 400 MULTILINK Efficiency INSTALLATION INSTALLATION WARNING: This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low- voltage supply system.

  • Page 16: Front Panel Description

    6947300000 CONNECTION - Before making the electrical connections between the welding machine and the line switch, ensure that the switch is turned off . - The distribution panel must comply with the regulations in force in the country of use. - The mains system must be of the industrial type.

  • Page 17: Preparing For Tig Welding

    6947300000 V.R.D. ACTIVATION PREPARING FOR 1) Turn on the generator, ELECTRODE WELDING 2) Hold down the MODE button (Fig1,ref.6) on the front panel of the machine for about 4 seconds, then release the button; the welding mode LED 1) Respect the indications given previously flashes (V.R.D.
  • Page 18 ATTENTION: to use the suitcase CV feeder, the NAVY MODIFICATION KIT code 601631000L must be mounted on the S400 generator After installing the NAVY MODIFICATION KIT code 601631000L, proceed as follows: 1) Connect the mass cable to the dinse socket.

  • Page 19: Restore Factory Default

    6947300000 3) Connect the harness multipolar control cable to the 14-pole connector of the machine. 4) Put the switch located on the front of the generator in the REMOTE position ( insert symbol ) 5) When the switch is in the REMOTE position, the generator will automatically go into CV FEEDER mode.
  • Page 20 6947300000 2) If the writing COn remains fixed on the display Contact a specialized assistance center for a If Ht 1 , Ht 2 or Htd appears on the display, it check. means that the machine is in thermal block. 3) If the word COn appears randomly on the display, check the connection with the external accessories, the earthing system and the...

  • Page 21: Disposal Of Electrical And Electronic Equipment

    6947300000 DISPOSAL OF ELECTRICAL AND ELECTRONIC EQUIPMENT dispose electrical equipment together with normal waste! In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment implementation accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.
  • Page 22 6947300000 WIRING DIAGRAM S400...
  • Page 23 6947300000 WIRING DIAGRAM S400 MULTI LINK...
  • Page 24 6947300000 WIRING DIAGRAM S400 NAVY...
  • Page 25 6947300000 EXPLODED VIEW S400...
  • Page 26 6947300000 SPARE PARTS LIST S400 N° DESCRIPTION CODE N° DESCRIPTION CODE Front Panel Frame 6611570L Base 6210930K Knob 66106200 Line Filter PCB 61168800 Grid 6610930L AWC Control Kit 61393100 AWC Connector ( optional ) 64554000 USB Programmer PCB 61450800 Fuse Holder...
  • Page 27 6947300000 EXPLODED VIEW S400 MULTI LINK...

  • Page 28: Spare Parts List

    63197000 NTC Sensor 61381900 63185000 Cover 621095CG10 AWC Connector ( optional ) 64554000 Boost inductance PCB 61360800 Right Label S Range 66121600 Stel Side Label 66116200 Power Transformer 61321600 Plastic Foot 6614180L Cable Relief 66078500 Insulation 66058200 66037800 Insulation 66091500...

  • Page 29: Input Connections

    6947300000 INPUT CONNECTIONS ( Only For S 400 MULTI LINK 3-PHASE CONNECTION The Multi-link in this unit automatically adapts the power source to the primary voltage being applied. Check input voltage available at site. This machine can be connected to any input power between 230 and 500 VAC 3-Phase.
  • Page 30 6947300000 CONNECTIONS FRONT CONNECTIONS TYPE CONNECTION DECSRIPTION EARTH CLAMP NEGATIVE ELECTRODE POSITIVE POSSIBLE REMOTE TYPE CONNECTION DECSRIPTION TIG TORCH NEGATIVE EARTH CLAMP POSITIVE LIFT GAS CONNECTION TYPE CONNECTION DECSRIPTION EARTH CLAMP NEGATIVE GOUGING ELECTRODE POSITIVE TYPE CONNECTION DECSRIPTION EARTH CLAMP NEGATIVE INTERCONNECTING POSITIVE...
  • Page 31 6947300000 14 PIN CONNECTOR – S 400 NAVY ( Option code 601631000L ) 14 PIN CONNECTOR DESCRIPTION 42Vac Output remote control 0Vac Output remote control Torch switch TORCH TRIGGER Torch switch +5V Output remote control REMOTE CONTROL 0 to +5V dc Input remote control Remote control circuit common -VOUT REF.
  • Page 32 6947300000 AWC CONNECTION - STANDARD CONNECTOR 7 WAY ‘F’ DESCRIPTION COMMON AWC CONTROL AWC CONTROL AWC PROTECTION COMMON CONNECTOR ILME 4 DESCRIPTION WAY ‘G’ POWER SUPPLY 230 V AC AWC SUPPLY (OPTIONAL KIT POWER SUPPLY 400 V AC COD.600362000L) EARTH LEAD...

  • Page 33: Remote Control

    6947300000 REMOTE CONTROL HAND REMOTE CONTROL: When the Hand Remote is connected on the 14PIN this becomes the master control. The maximum output will be set with the Power Source Potentiometer and read on the Display. Example: 200Amp on the Power Source Display the Hand Remote will adjust current from the minimum 4Amp to 200Amp.
  • Page 34 6947300000 INFO - ARC FORCE (ONLY IN MMA MODE) Avoids overheating of electrodes between a shot of current which prevents the electrode from sticking to piece that is being welded. The arc force is adjustable. ARC-FORCE time - HOT START (ONLY IN MMA MODE) The Hot-start supplies a extra current upon starting which allows the electrode to be immediately removed and promptly begin welding.
  • Page 35 6947300000 GOUGING ELECTRODES: ELECTRODE CURRENT METAL WIDTH DEEP DEEP HOLE SIZE REMOVAL GROOVING GROOVING CUTTING DIAMETER (mm) (g/cm) (mm) (mm) (mm) (mm) 4.0 x 305 150-200 5.0 x 305 150-200 6.3 x 305 200-250 9-11 8.0 x 305 250-300 11-13 9.5 x 305 350-450 13-15...
  • Page 36 6947300000 Info : www.stelgroup.it - tel. +39 0444 639525...

This manual is also suitable for:

S400 navyS400 multi link

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