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molex 62200-7700 Operation Manual

Sl flat flex cable terminator kit for tm42 press, for molex 70430 and 70431 series connectors
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SL Flat Flex Cable Terminator
Description
Operation
Maintenance
Order No: TM-622007700
Revision: F
SL Flat Flex Cable Terminator Kit for TM42 PRESS
Operation Manual

Order No. 62200-7700

For Molex 70430 and 70431 Series
Release Date: 02-18-99
Revision Date: 11-23-15
Connectors
UNCONTROLLED COPY
Page 1 of 20

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Summary of Contents for molex 62200-7700

  • Page 1: Flat Flex Cable Terminator Kit For Tm42 Press

    SL Flat Flex Cable Terminator SL Flat Flex Cable Terminator Kit for TM42 PRESS Operation Manual Order No. 62200-7700 For Molex 70430 and 70431 Series Connectors Description  Operation  Maintenance  UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99...

  • Page 2: Table Of Contents

    SL Flat Flex Cable Terminator Table of Contents SL Flat Flex Cable Terminator Kit for TM42 PRESS ......................1 Order No. 62200-7700 ............................... 1 Table of Contents ................................2 Section 1 ..................................5 General Description ..............................5 Description..............................6 Features ................................ 6 Technical Specifications ..........................
  • Page 3 Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
  • Page 4 Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Tools tool. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative.

  • Page 5: Section 1

    SL Flat Flex Cable Terminator Section 1 General Description 1.1. Description 1.2. Features 1.3. Technical Specifications 1.4. Delivery Check 1.5. Tools UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99 Page 5 of 20 Revision: F Revision Date: 11-23-15...

  • Page 6: Description

    When carefully remove the TM42 Assembly from its shipping container and check to determine if The 62200-7700 SL Flat Flex Cable Terminator Kit the following items are included in this package. is designed to be installed in the TM42 Press Order No.

  • Page 7: Section 2

    SL Flat Flex Cable Terminator Section 2 Installation 2.1. Installation 2.2. Set-Up 2.3. Operation UNCONTROLLED COPY Order No ATS-622011500 Release Date: 02-18-99 Page 7 of 20 Revision: E Revision Date: 12-07-12...

  • Page 8: Installation

    TERMINATION NEST CABLE GUIDES CABLE STOP Figure 2-1 INSERTION NEST INSERTION BAR 1. To install the Terminator Kit 62200-7700 into the TM42 Press 69002-5001 it will be necessary to remove the following parts: REEL  Locating Plate 11-40-0218 ASSEMBLY  Bolster Plate Shim 63800-4205 ...

  • Page 9: Set Up

    11. Make sure all the tooling is aligned. 12. Replace rear cover and install the 62201-4219 guard of the 62200-7700 Terminator Kit assembly. Figure 2-4 WARNING: The TM42 Press weighs over 100kg (200lbs); it should not attempt to be lifted by one individual.

  • Page 10: Operation

    Figure 2-6 SLIDE BRACKET PLATE CAUTION: Molex recommends that the operator and observers wear eye protection when the press is in operation or being serviced. CAUTION: DO NOT use theTM42 press without guards. 1. Lift the cable stop and load a 3 circuit (Order No.70430-0037) connector and/or a 14 circuit (Order No.70430-0048) into the nest making sure the terminals are lined up in the terminal guides.
  • Page 11 SL Flat Flex Cable Terminator 3. Place a cable between the guides and adjust the guides, if necessary, to center the cable over the connector but not so tight as to restrict cable handling. Then slide the cable up to the cable stop. CONNECTOR AND INSERTION NEST CABLE ASSEMBLY...

  • Page 12: Section 3

    SL Flat Flex Cable Terminator Section 3 Maintenance 3.1. Cleaning 3.2. Lubrication 3.3. Perishable Parts 3.4. Spare Parts 3.5. Troubleshooting UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99 Page 12 of 20 Revision: F Revision Date: 11-23-15...

  • Page 13: Cleaning

    Soft Brush Inspect all tooling Replace if signs of wear. for wear Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive maintenance be kept with the press. UNCONTROLLED COPY Order No: TM-622007700...

  • Page 14: Perishable Parts

    Customers are responsible for maintaining the SL Flat Flex Cable Terminator Kit. Perishable parts are those parts that come in contact with the product and will wear out over time. Molex recommends that all customers keep at least one set of the perishable tool kit in stock at all times. This will reduce the amount of production down time.

  • Page 15: Section 4

    SL Flat Flex Cable Terminator Section 4 Parts List Assembly Drawings UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99 Page 15 of 20 Revision: F Revision Date: 11-23-15...

  • Page 16: Parts List

    SL Flat Flex Cable Terminator Parts List SL Flat Flex Cable Terminator Kit 62200-7700 Item Order No. Engineering No. Description Quantity Perishable Tooling 62200-7705 62200-7705 Anvil 62200-7709 62200-7709 Terminal Locator 62200-7715 62200-7715 Termination Punch 62200-6018 62200-6018 Carrier Bar Other Components...
  • Page 17 SL Flat Flex Cable Terminator SL Flat Flex Cable Terminator Kit 62200-7700 M4 by 12 Long BHCS M4 by 12 Long SHCS M4 by 20 Long FHCS M5 by 10 Long FHCS M5 by 16 Long SHCS M6 by 10 Long SHCS...

  • Page 18: Assembly

    SL Flat Flex Cable Terminator Assembly Figure 4-2 UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99 Page 18 of 20 Revision: F Revision Date: 11-23-15...
  • Page 19 SL Flat Flex Cable Terminator Connector Series Chart Terminal Terminal Order No. Series No. 15-38-8020 15-38-8027 15-38-8028 15-38-8029 15-38-8030 15-38-8037 15-38-8038 15-38-8039 15-38-8040 15-38-8047 15-38-8048 15-38-8049 15-38-8050 15-38-8057 15-38-8058 15-38-8059 15-38-8060 15-38-8067 15-38-8068 15-38-8069 15-38-8070 15-38-8077 15-38-8078 15-38-8079 15-38-8080 15-38-8087 15-38-8088 15-38-8089 15-38-8090 15-38-8097 15-38-8098...
  • Page 20 15-47-5180 15-47-5182 15-47-5184 15-47-5190 15-47-5192 15-47-5194 15-47-5200 15-47-5202 15-47-5204 15-47-5210 15-47-5212 15-47-5214 15-47-5220 15-47-5222 15-47-5224 15-47-5230 15-47-5232 15-47-5234 15-47-5240 15-47-5242 15-47-5244 15-47-5250 15-47-5252 15-47-5254 704315050 704315080 704315100 704315110 704315200 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Order No: TM-622007700 Release Date: 02-18-99...

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