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OTC Open-Throat 1825 Operating Instructions Manual

Shop press

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These instructions are intended for various shop presses. Some models are shipped assembled
and require a minor amount of assembly; others are shipped unassembled and require complete
assembly. The complete assembly procedure is provided in the following instructions for your ref-
erence. Verify the contents of the shipping carton against the parts list provided to ensure all parts
are present before beginning assembly.
WARNING: To prevent personal injury;
• Read and carefully follow the operating instructions and safety precautions for the press,
pump, and cylinder. Most problems are caused by incorrect assembly or operation.
• The owner of the press must ensure the press is installed and operated according to
Federal (OSHA), state, and local safety standards.
• A press can exert an extremely high force at a moderate hydraulic pump pressure. If you have any
questions about how much force is exerted at a given pressure, contact Technical Services.
• This press is designed for shop maintenance applications. For use in other applications, contact
Technical Services.
OPERATION
• Wear eye protection that meets the standards of ANSI Z87.1 and OSHA. Keep hands
away from the work area. The press should be located in an isolated area or shielded
to minimize danger to others. Hydraulic pressure can cause materials to break, possibly
resulting in personal injury.
• It is impossible for the manufacturer to provide practical, all-purpose shielding because
this is a general purpose press used in many different applications. The owner of the
press must supply shielding (such as the 1230PB or 2036PB available through OTC)
that is practical and specific for a particular application.
• A workpiece must be well supported and aligned to prevent slippage and breakage.
• To prevent accidental slippage, do not place workpiece on the press bed or apply hydraulic force
until all bolster pins are in place and all tension has been removed from the bolster lift cables.
• Do not stress adapters beyond their capacities. Pushing or pulling adapters used with this press
must have a maximum tonnage rating equal to, or greater than, the maximum tonnage rating of the
press. Otherwise, breakage may occur.
• The user must ensure all safety-related decals are installed, maintained, and replaced when necessary.
CAUTION: Seal hydraulic connections with pipe sealant. Teflon tape may also be used to seal hydraulic
connections, if only ONE layer of tape is used. Apply the tape carefully to prevent it from being pinched
by the fitting and broken off inside the pipe end. Loose pieces
of tape could travel through the system, obstructing the flow
of oil or jamming precision-fit parts.
Open-Throat Shop Press
Maximum Capacity: 17.5 Tons
SAFETY PRECAUTIONS
Operating Instructions for:
®
Form No. 102458
014-00021
1825
203771
211405
D-010077AA

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Summary of Contents for OTC Open-Throat 1825

  • Page 1 • It is impossible for the manufacturer to provide practical, all-purpose shielding because this is a general purpose press used in many different applications. The owner of the press must supply shielding (such as the 1230PB or 2036PB available through OTC) that is practical and specific for a particular application.
  • Page 2 Operating Instructions SAFETY PRECAUTIONS (Cont.) BOLSTER ADJUSTMENT: A winch and cable assembly support the bolster when the bolster support pins are not in place. • To prevent accidental slippage, all bolster support pins must be in place and all cables slack before a hydraulic pressing operation is performed. •...
  • Page 3 Operating Instructions Form No. 102458 ASSEMBLY (This section includes instructions for installing the optional Winch Kit No. 211407.) Remove the shipping banding that secures the press parts to the pallet. Then remove all cartons from the pallet and verify the parts received against the parts list provided. Note: During assembly of the press, only hand tighten the nuts and bolts.
  • Page 4 Operating Instructions MOUNTING HYDRAULIC UNITS Figure 2 Figure 3 1. Attach the pump mounting bracket (item 42) to the right-hand upright using two ⅜ in. cap screws (item 43) and hex nuts (item 1). NOTE: The pump bracket (item 42) can be mounted in two positions, as shown in Figures 2 and 3. 2.
  • Page 5 Form No. 100554 Parts List for: 014-00021 1825 Open Throat Hydraulic Shop Press Max. Capacity: 17.5 Tons 16, 17 1, 19 See Detail Z Mounting Bracket for Hand Pumps Detail Z See Detail Y Press Frame Detail Y Only Used On 211405 1825 203771...
  • Page 6 Reqd. 36886 Hydraulic Hose 10491 Gauge (for 1825) 16457 Gauge (for 014-0021) 4002 Hand Pump (for 1825) 61522 Hand Pump (for 014-00021) 24815 Tee Adapter 10648 45° Fitting View other hydraulic tools & equipment made by OTC on our website.