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Summary of Contents for Viessmann VR2 Series
- Page 1 Start-up/Service Instructions Vitorond 200 VR2 Series Oil-Fired Boiler Heating input 77 to 140 MBH 23 to 41 kW VITOROND 200 IMPORTANT Read and save these instructions for future reference. 5167 424 v1.1 04/2004...
- Page 2 Viessmann equipment. Please see section For a listing of For information " "...
- Page 3 Contents Page Safety Important Regulatory and Installation Requirements ..General Information About these Service Instructions ........Necessary Tools .
- Page 4 Literature applicable to all aspects of site and advise the system the Vitorond: operator/ultimate owner where the - Technical Data Manual literature can be found. Contact - Installation Instructions Viessmann for additional copies. - Start-up/Service Instructions - Installation codes mentioned in this manual...
- Page 5 General Information General Information About these Service Instructions The following symbols and flag words are utilized in these Service Instructions: Indicates an imminently hazardous WARNING situation which, if not avoided, could result in death, serious injury or Warnings draw your attention to the substantial product/property damage.
- Page 6 Initial Start-up and Service Initial Start-up Operating Instructions, Service Instructions of Burner 1. Ensure fresh air intake of boiler room is open and that chimney and all flue pipes are connected, sealed and unobstructed inside. 2. Ensure proper operation of expansion If the nitrogen pressure of the tank (see Maintenance/Service precharged expansion tank is less...
- Page 7 Initial Start-up and Service Service 1. Shut-down heating system 1. Ensure main power supply to equipment, the heating system, and all external controls has been deactivated. Take precautions in both instances to avoid accidental activation. 2. Close main oil supply valve near burner and near tank.
- Page 8 Initial Start-up and Service Service (continued) 3. Clean heat exchanger and flue pipe 1. Remove flue gas turbulators (if applicable). Clean heat exchanger with cleaning brush and use vacuum cleaner to remove all sediment. 2. Remove the combustion chamber insert. Inspect insert for damages. 3.
- Page 9 Initial Start-up and Service Service (continued) 6. Check heating system and domestic hot water connections Ensure all connections are pressure tight. 7. Ensure proper operation of all safety devices Check pressure gage, air vent and pressure relief valve. Ensure pressure relief valve does not leak.
- Page 10 Initial Start-up and Service Service (continued) 10. Ensure enclosure panels are correctly fitted 1. Ensure all enclosure panels are seated properly; adjust as necessary. 2. Ensure strain reliefs on rear panel are tight and seated properly. 11. Ensure mixing valve(s) rotates easily and is pressure tight 1.
- Page 11 Initial Start-up and Service Service (continued) 14. Calibrate the burner Service Instructions WARNING Burner DO NOT START THE BURNER UNLESS THE COMBUSTION CHAMBER DOOR IS SECURED IN PLACE. WARNING DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED, WHEN THE UNIT IS FULL OF VAPOR, OR WHEN THE COMBUSTION CHAMBER IS VERY...
- Page 12 Additional Information Parts List replacement parts. Order replacement Ordering Replacement Parts: Please provide boiler Model and Serial components from your Viessmann Number from rating plate when ordering distributor. Parts 001 Insulation assembly 011 Vitorond 200 logo Not illustrated 002 Top panel...
- Page 13 Additional Information Parts List (Continued) Parts List 008 Base panel 042 Turbulator 2 flue 015 5-Point sensor well 043 Turbulator 2 flue 016 Combustion chamber door 044 Turbulator 3rd flue refractory 045 Turbulator 3rd flue 018 Combustion chamber door 046 Turbulator 3rd flue 019 Hinge bracket 020 Packing seal 12×16×1774 Not applicable for VR2-33...
- Page 14 Additional Information Notes...
- Page 15 Additional Information Maintenance Record Start-up Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Before each heating season begins, WARNING have the following service and maintenance done by a licensed, Neglecting to perform necessary professional heating contractor: maintenance can cause unsafe operation.
- Page 16 +60 +140 +70 +158 +80 +176 +90 +194 +100 +212 +110 +230 Viessmann Manufacturing Company (U.S.) Inc. Viessmann Manufacturing Company Inc. 45 Access Road 750 McMurray Road Warwick, Rhode Island • 02886 • USA Waterloo, Ontario • N2V 2G5 • Canada Tel.
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