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UPSONIC POWER Tower UPS 6KS User Manual

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Tower / RT 6-10K
User Manual
Address: 9/20 Duerdin Street
Clayton VIC 3168
Phone: +61 3 9706 0045
Copyright © 2022 UPSONIC POWER PTY LTD
Fax: +61 3 9706 8003
Web: www.upsonic.com.au
All Rights Reserved.
RELIABLE POWER SOLUTIONS FOR A NON-STOP WORLD

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  • Page 1 Tower / RT 6-10K User Manual Address: 9/20 Duerdin Street Clayton VIC 3168 Phone: +61 3 9706 0045 Copyright © 2022 UPSONIC POWER PTY LTD Fax: +61 3 9706 8003 Web: www.upsonic.com.au All Rights Reserved. RELIABLE POWER SOLUTIONS FOR A NON-STOP WORLD...
  • Page 2 SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instruc ons that should be followed during installa on and maintenance of the UPS and ba eries. The UPS models that are covered in this manual are intended for installa on in an environment within 0 to 50°C, free of conduc ve contaminant.
  • Page 3 Safety of persons RISK OF VOLTAGE BACKFEED. The system has its own power source (the ⚫ ba ery). Isolate the UPS and check for hazardous voltage upstream and downstream during lockout-tagout opera on. Terminal blocks may be energized even if the system is disconnected from the AC power source. Dangerous voltage levels are present within the system.
  • Page 4 An addi onal AC contactor is used for backfeed protec on and must comply ⚫ with IEC/EN 62040-1 (the creep age and clearance distances shall meet the basic insula on requirements for pollution degree 2). Disconnec on and overcurrent protec on devices shall be provided by others ⚫...

  • Page 5: Table Of Contents

    Contents 1. Introduc on ....................1 1.1 Environmental protec on ................1 2. Presenta on ....................3 2.1 Front panel ....................3 2.2 Rear panels ....................4 2.3 Circuit diagram...................6 3. Installa on ......................7 3.1 Inspec ng the equipment ................7 3.2 Unpacking the Unit ..................7 3.3 Checking the accessory kit ................9 3.4 Install the unit ....................9 4.
  • Page 6 7.1 Equipment care ..................40 7.2 Transpor ng the UPS ................40 7.3 Storing the equipment ................40 7.4 Replacing ba eries ...................41 7.5Recycling the used equipment ..............42 8. Troubleshoo ng.....................43 8.1 Typical alarms and faults ................43 8.2 Silencing the alarm ...................47 9. Specifica ons....................48 9.1 Model specifica ons ................48 10 Glossary......................53...

  • Page 7: Introduc On

    1. Introduc on Thank you for selec ng UPS to protect your electrical equipment. The UPS has been designed with the utmost care. We recommend that you take the me to read this manual to take full advantage of the many features of your UPS (Uninterrup ble Power System). Before installing your UPS, please read the booklet presen ng the safety instruc ons.
  • Page 8 Product The product is made up of recyclable materials. Dismantling and destruc on must take place in compliance with all local regula ons concerning waste. At the end of its service life, the product must be transported to a processing center for electrical and electronic waste. Ba ery The product contains lead-acid ba eries that must be processed according to applicable local regula ons concerning ba eries.

  • Page 9: Presenta On

    2. Presenta on 2.1 Front panel Tower model: Tower UPS 6KS/10KS Tower UPS 6K/10K Tower EBM RT model: RT UPS 6K/6KS/10K/10KS UPS RT EBM...

  • Page 10: Rear Panels

    2.2 Rear panels Tower model: Tower UPS 6KS Tower UPS 10KS Tower UPS 6K Tower UPS 10K Tower EBM 1. Intelligent slot version, one is 5 Pole. Another is 7pole. 2. USB 7pole add bat+, bat-, and no external 3. RS232 ba ery connector #10.)
  • Page 11 RT model: RT UPS(6K/6KS/10K/10KS) RT EBM 1. Intelligent slot 10. Input/Output terminal 2. USB (4pole IPL, IPN, OPL, OPN. 3. Dry IN/OUT PE is screw) 4. RS232 11. Input breaker (op onal) 5. EPO 12. EBM connector RJ11 (connect to PDU, only 13.

  • Page 12: Circuit Diagram

    2.3 Circuit diagram...

  • Page 13: Installa On

    3. Installa on It is recommended to move the equipment to the installa on site by using a pallet jack or a truck before unpacking. The system may be installed only by qualified electricians in accordance with applicable safety regula ons. The cabinet is heavy, please install it with at least two peoples.
  • Page 14 ◆ RT UPS ◆ RT EBM Note: The cabinet is heavy, please see spec weight provided on the carton/label. Do not li the unit’s front panel and rear panel. Discard or recycle the packaging in a responsible manner, or store it for future use.

  • Page 15: Checking The Accessory Kit

    3.3 Checking the accessory kit Verify that the following addi onal items are included with the unit: Tower Tower Tower RT UPS RT UPS RT EBM 6K/10K 6KS/10KS 6K/10K 6KS/10KS Ba ery power cable USB cable RS232 cable Parallel cable Dry contractor EPO contractor Stabilizer...
  • Page 16 3. Install the unit to a surface (op onal): place 4pcs bolts (M8 is recommended) to the final loca on previously, bolt’s posi on please refer to below, then fix the unit to the bolts. ◆ EBM model 1. Install the EBM model----Refer to UPS model installa on as above. 2.
  • Page 17 3.4.2 RT model: Rack posi on installing This procedure is suitable for 19 inch rack cabinet installa on with a minimum of 800mm depth. ◆ UPS model Iden fy the final posi on and keep ‘2U’ space for this installing. Note that you already installed a ‘rail kit’...
  • Page 18 3. Connect EBM to UPS with ‘Ba ery power cable’. Note: This ‘Ba ery power cable’ may have different plug according to the number of ba ery inside of this unit, please check the ‘Voltage ’ parameter on rear-panel if it matches the UPS before connec on.
  • Page 19 ◆ EBM model 1. Set up the ‘Extension plate’ as below and install to ‘Stabilizer bracket’ from UPS. 2. Take the UPS& EBM into ‘Stabilizer bracket’ individually. 3. Connect to UPS with ‘Ba ery power cable’--- Refer to rack posi on installing. Note: This unit is recommended to be installed to UPS’s right side.

  • Page 20: Power Cables Connec On

    4. Power cables connec on Recommended protec ve devices and cable cross-sec ons Recommended upstream protec on UPS power ra ng Upstream circuit breaker 6000VA D curve – 63A 10000VA D curve – 100A to UPS Normal AC / Bypass AC source N(L2) G N(L2) L1 Read the Safety instruc ons page 3 regarding backfeed protec on requirements.

  • Page 21: Access To Terminal Blocks(Ac Source To Ups)

    4.1 Access to terminal blocks (AC source to UPS) High leakage current: Earth connec on essen al before connec ng supply. Common input/output sources connec on This type of connec on must be carried out by qualified electrical personnel Before carrying out any connec on, check that the upstream protec on devices (Normal AC source and Bypass AC source) are open "O"...

  • Page 22: Access To Terminal Blocks(Pdu Source To R/T Ups)(Op Onal)

    ◆ R/T model: 3. Tie up the AC cable to the rear panel. 4. Install back the cover of terminal block. 4.2 Access to terminal blocks (PDU source to R/T UPS)(Op onal) If you ordered PDU model, please connect the UPS’s terminal blocks from PDU’s source, detail opera on please refer to PDU’s user manual.
  • Page 23 How to install a new parallel UPS system: 1) Before installing a new parallel UPS system, please prepare the input /output wires, breakers, and a main maintenance mechanical switch or sta c switch. 2) Independent ba ery packs for each UPS. 3) Remove the cover plate of parallel port on the UPS, connect each UPS one by one with parallel cable, and make sure the cable is screwed ghtly.
  • Page 24 4) Install ‘cable locker’ to protect the ‘parallel cable’ for each UPS. 5) Connect the input and output wires and make sure all the breakers are turned off. ◆ Tower model:...
  • Page 25 ◆ Rack model: 6) Turn on the input breakers for the parallel UPS. 7) Pressing bu on con nuously for more than 1 second for one UPS of the system, then the system will turn to line mode. 8) Regulate the output voltage of the each UPS separately, and check if the difference of output voltage is less than 0.5V among the parallel system.
  • Page 26 2. How to join a new UPS to parallel system: 1) Firstly, a main maintenance mechanical switch or sta c switch should be installed for the parallel system. 2) Regulate the output voltage of the new UPS: check if the output voltage difference between the new UPS and the parallel system is less than 0.5V.
  • Page 27 3. How to remove all the UPS from parallel system: 1) Firstly, a main maintenance mechanical switch or sta c switch should be installed for the parallel system. 2) Ensure the bypass is normal and the auto bypass se ng is “enable”, press bu on to turn off...

  • Page 28: Opera On

    5. Opera on 5.1 Control panel The UPS has a graphical LCD with five-bu on. It provides useful informa on about the UPS itself, load status, events, measurements and se ngs. The following table shows the indicator status and descrip on: Indicator Status Descrip on...
  • Page 29 The following table shows the Control Bu on Func ons: The Button Function Illustration Press this bu on for >100ms&<1s can power on Power on the ups without u lity input at the condi on of ba ery connected. When the unit is powered on and stayed is in Turn on Bypass mode, press this bu on for >1s can turn on the UPS.

  • Page 30: Lcd Descrip On

    The Buzzer defini on as below： UPS condi on Buzzer status Fault ac ve Con nuous Over Load 2 Beep every second Warning ac ve Other Warning ac ve Beep every second Beep every 4 seconds, if ba ery low, buzzer Beep every second Ba ery output Beep every 2 minutes Bypass output...
  • Page 31 Online mode The UPS is opera ng The UPS is powering and protec ng the normally. equipment. Ba ery mode A u lity failure has The UPS is powering the equipment with occurred and the UPS is the ba ery power. on Ba ery mode.
  • Page 32 Converter mode The UPS is opera ng In converter mode, the UPS would free run on converter mode. with fixed output frequency (50Hz or 60Hz). Once the mains is loss or abnormal, the UPS would transfer to ba ery mode and the load is supplied con nuously.

  • Page 33: Display Func Ons

    5.3 Display func ons Use the two middle bu ons ( ) to scroll through the menu structure. Press the Enter ( ) bu on to select an op on. Press the ESC bu on to cancel or return to the previous menu. When star ng the UPS, the display is in the default UPS status summary screen.

  • Page 34: Ups Startup And Shutdown

    Power strategy [normal] [high efficiency] [converter] [normal] Auto bypass [enabled] [disabled] [enabled] Auto restart [enabled] [disabled] [enabled] Authorize the product to restart automa cally when mains recovers a er a complete ba ery discharge. Dry in [Disabled] [SON] [SOFF] [Maintain bypass] [Disabled] Dry out [Load powered] [On ba ery mode] [Ba ery...
  • Page 35 A few seconds later, the UPS turns into Line mode. If the u lity power is abnormal, the UPS will transfer to Ba ery mode without output interrup on of the UPS. Star ng the UPS on Ba ery Before using this feature, the UPS must have been powered by u lity power with output enabled at least once.

  • Page 36: Lcd Opera On

    5.6 LCD opera on Except the default UPS status summary screen, the user can get more useful informa on about UPS status, detailed various measurements, previous event records which ever occurred, UPS own iden fica on, and could change the se ngs to fit the user own requirements, op mize the func on of UPS.
  • Page 37 The UPS status menu By pressing on the menu of “UPS status”, the display would enter the next UPS status menu tree. The content of UPS status menu tree is same as the default UPS status summary menu. By pressing ESC >300ms, the display would return the last main menu tree.
  • Page 38 The measurement menu By pressing on the menu of “Measurement”, the display would enter the next measurement menu tree. A lot of detailed useful informa on could be checked here, Ex. the output voltage and frequency, the output current, the load capacity, the input voltage and frequency, etc.
  • Page 39 The event log menu By pressing on the menu of “Event log”, the display would enter the next event menu tree. All the previous events, alarm and fault have been recorded here. The informa on includes the illustra on, the event code, and the precise me of UPS when the event happened.
  • Page 41 The iden fica on menu By press on the menu of “Iden fica on”, the display would enter the next iden fica on menu tree. The iden fica on informa on includes UPS serial number, firmware serial number, model type, would be shown here. By press ESC >300ms, the display would return the last main menu tree.
  • Page 43 Example: set rated output voltage value Setting menu tree By press <1s The option would flash Output voltage Output voltage <230V> <230V> By press <1s By press >100ms, to select the wanted option Output voltage <220V> By press >1s, to confirm the setting The option would stop flashing Output voltage after being confirmed...

  • Page 44: Communica On

    6. Communica on 6.1 Communica on ports RS232 or USB communica on ports The RS232 and USB communica on ports cannot operate simultaneously. 1. Communica on cable to the serial or USB port on the computer. 2. Connect the other end of the communica on cable to the RS232 or USB communica on port on the UPS.

  • Page 45: Network Management Card (Op Onal)

    6.2 Intelligent Card (Op onal) Intelligent Card allow the UPS to communicate with different types of devices in variety of networking environments. The Online series has one available communica on bay for the following connec vity cards: 1. Connect UPS-MS Web/SNMP Card – has SNMP and HTTP capabili es as well as monitoring through a Web browser interface;...

  • Page 46: Ups Maintenance

    7. UPS maintenance 7.1 Equipment care For the best preven ve maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full ba ery life, keep the equipment at an ambient temperature of 25°C (77°F).

  • Page 47: Replacing Ba Eries

    7.4 Replacing ba eries DO NOT DISCONNECT the ba eries while the UPS is in Ba ery mode. Consider all warnings, cau ons, and notes before replacing ba eries. Servicing should be performed by qualified service personnel with ⚫ knowledgeable of ba eries and required precau ons. Keep unauthorized personnel away from ba eries.

  • Page 48: Recycling The Used Equipment

    For RT module, if PDU is connected with the UPS, should turn the MBS to bypass and switch off the input and then replace the EBM(s). If PDU is not connected with the UPS, should turn off the UPS and then replace the EBM. To replace the EBM(s): 1.

  • Page 49: Troubleshoo Ng

    8. Troubleshoo ng The UPS is designed for durable, automa c opera on and also alert you whenever poten al opera ng problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preven ve alarms intended to alert the user.
  • Page 50 No ba ery The ba eries are disconnected. Verify that all ba eries are Fault (Red) LED is Flash properly connected. 1beep every 1 second If the condi on persists, Code: A011 contact your service representa ve. Bypass mode An overload or a fault has Equipment is powered but Bypass (Orange) LED is occurred, or a command has...
  • Page 51 In HE Mode The UPS is on bypass while The equipment transferred Line (green) LED is on. opera ng on the High to bypass u lity power as a Code: E063 Efficiency se ng. normal func on of High Efficiency opera on. Ba ery mode is available and your equipment is protected.
  • Page 52 BUS Over Voltage Indicates that the UPS get BUS The UPS transfers to Fault (Red) LED is On. over voltage fault because of Bypass mode if suppor ng Beep con nuous. BUS. the load Code: F021 BUS Under Voltage Indicates that the UPS get BUS The UPS transfers to Fault (Red) LED is On.

  • Page 53: Silencing The Alarm

    Ba ery Over Voltage Indicates that the ba ery The UPS will turn off the Fault (Red) LED is On. voltage is too high charger un l the ba ery Beep con nuous. voltage is normal Code: F016 Nega ve power Fault In parallel system，power of Redundancy mode，the Fault (Red) LED is On.

  • Page 54: Specifica Ons

    9. Specifica ons 9.1 Model specifica ons Table 1. Power Module model list Model Power Ra ngs Tower 6K UPS 6000VA / 6000W Tower 10K UPS 10000VA / 10000W Tower 6KS UPS 6000VA / 6000W Tower 10KS UPS 10000VA / 10000W RT 6K UPS 6000VA / 6000W RT 10K UPS...
  • Page 55 RT EBM 16 BAT 438*129*593 RT EBM 20 BAT 438*129*593 Note：The weight in this table is reference only, please see the labels on the carton for details Table 4. Electrical input Nominal frequency 50/60Hz auto-sensing Frequency range 40 Hz– 70 Hz ≤60% rated load 45 Hz–...
  • Page 56 Frequency regula on Sync with line ±10% of nominal line ±0.1% of auto-selected frequency (outside this range: ±0.1% nominal frequency of auto-selected nominal frequency) Nominal output 208V*, 220V, 230V, 240V (voltage configurable) 6000/10000VA* 6000/10000W* Frequency 50 or 60Hz, autosensing or configurable as a frequency converter Output overload 100-105% : no alarm...
  • Page 57 EMC (Immunity) IEC 61000-4-2, Level 3 IEC 61000-4-3, Level 3 IEC 61000-4-4, Level 4 (also on signal ports) IEC 61000-4-5, Level 4, Criteria B IEC 61000-4-6, Level 3 IEC 61000-4-8, Level 4 IEC 61000-4-11 * for output cable < 10m. Agency markings Opera ng 0~40℃...
  • Page 58 Table 10. Communica on op ons Communica on bay available independent communica on bay for connec vity cards Compa ble MODBUS card connec vity cards NMC card AS400 card Communica on ports RS-232 (DB9): 2400 bps USB 2.0: full speed Dry out 2 pins jumper (normally closed) Dry in...

  • Page 59: Glossary

    10 Glossary Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunc on. Frequency converter Opera ng mode used to convert the AC-power frequency between the UPS input and output (50Hz ->...
  • Page 60 614-02166-02...

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