Norton Clipper CB 311 Operating Instructions Manual

Norton Clipper CB 311 Operating Instructions Manual

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CB 311
OPERATING INSTRUCTIONS
Translation of the original instructions

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Summary of Contents for Norton Clipper CB 311

  • Page 1 CB 311 OPERATING INSTRUCTIONS Translation of the original instructions...
  • Page 2 VERS.2017.11.22 CB311_MAN_EN...
  • Page 3 VERS.2017.11.22 CB311_MAN_EN Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD. J. F. KENNEDY L-4930 BASCHARAGE Declares that this product: Band sawing machine: (Code) CB 311 230V 70184602677 is in conformity with the following Directives : ...
  • Page 4 VERS.2017.11.22 CB311_MAN_EN...
  • Page 5: Table Of Contents

    VERS.2017.11.22 CB311_MAN_EN CB 311 : OPERATING INSTRUCTIONS TABLE OF CONTENTS 1 – BASIC SAFETY INSTRUCTIONS ..........................6 Symbols ..................................6 Machine plate ................................8 Safety instructions for particular operating phases ....................8 Safety regulations ..............................9 MACHINE DESCRIPTION ............................10 Short description ..............................
  • Page 6: Basic Safety Instructions

    DESCRIPTION DU PRODUIT: The CB 311 is exclusively intended for the cut of concrete blocks cellular and similar using its blade NORTON, mainly on building site. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user.
  • Page 7 VERS.2017.11.22 CB311_MAN_EN COMPULSORY! It is compulsory to use earmuffs when using the machine. COMPULSORY! It is compulsory to wear safety shoes when using the machine to protect against pieces from falling onto your feet. COMPULSORY! It is compulsory to wear work gloves to protect yourself against chips and splinters. COMPULSORY! It is compulsory to wear work goggles or protective visor when working to protect against chips and splinters.
  • Page 8: Machine Plate

    VERS.2017.11.22 CB311_MAN_EN 1.2 Machine plate Important data can be found on the following plate located on the machine: Safety standard Type Machine Machine Model Year of production Serial number Weight Symbols Voltage Intensity Power Frequency 1.3 Safety instructions for particular operating phases The machine has residual risks that cannot realistically be eliminated by the manufacturer.
  • Page 9: Safety Regulations

    VERS.2017.11.22 CB311_MAN_EN (For example: for pieces which do not have a good support surface create supports that house the piece to be cut).  Totally lower the blade guard at the end of work. If the band breaks, even if the stop control is engaged, the upper flywheel is not braked. To avoid all risks always wait until the flywheel is completely stopped.
  • Page 10: Machine Description

    VERS.2017.11.22 CB311_MAN_EN  The machine should only be used by adult and competent persons (a training course is recommended for those who have never used the machine).  Work procedures are safe when the following instructions are complied with.  This booklet must be delivered to the operator and properly preserved.
  • Page 11 VERS.2017.11.22 CB311_MAN_EN The structure (3) is out of welded electro sheet steel and the frame (4) carrying is built out of steel tube, painted with synthetic enamel RAL 2004. The materials employed are not harmful to the machine operator nor to the environment. The machine is equipped with a safety switch (5), located on the cover (6), which cuts off the supply when the machine is under operation.
  • Page 12: Technical Data

    CB.311 Useful cut - height 31 cm Useful cut - width 34 cm Useful cut - length 66 cm Sliding table 50x100cm Flywheel diameter: 350 mm Norton Clipper blade 27x2950 mm Wheels Ø200 mm Weight 132Kg. Single-phase 230V 1.1 Kw...
  • Page 13: Statement Regarding The Vibration Emission

    VERS.2017.11.22 CB311_MAN_EN 2.5 Statement regarding the vibration emission Declared value of vibration emission following EN 12096. Machine Measured value of vibration Uncertainty K Tool used Model / code emission at m/s Model / code CB 311 230V <2.5 Original Band Saw 70184602677 ...
  • Page 14: Statement Regarding Noise Emission

    VERS.2017.11.22 CB311_MAN_EN 2.6 Statement regarding noise emission Declared value of noise emission following EN ISO 11201 and NF EN ISO 3744. Machine Sound Uncertainty K Sound power Uncertainty K Model / code Pressure level (Sound level (Sound power level Pressure level EN ISO 11201 NF EN ISO 3744 NF EN ISO 3744)
  • Page 15: Assembly And Commissioning

    VERS.2017.11.22 CB311_MAN_EN 3 ASSEMBLY AND COMMISSIONING The machine is delivered fully equipped (although without diamond blade). It is ready for operation when you mount the diamond blade, the handles and the conveyor cart and after you connect to the appropriate power supply. 3.1 Commissioning 3.1.1 Loosen the two star grips and lower the table supporting it with your hands.
  • Page 16: Tool Assembly

    VERS.2017.11.22 CB311_MAN_EN Tool assembly The machine is sold ready to use with a blade already set and adapted to the machine. For any intervention, follow the instructions given in the part “MAINTENANCE”. Electrical connections Check that:  The voltage/phase supply corresponds to the information indicated on the motor plate. ...
  • Page 17: Command Safety System

    VERS.2017.11.22 CB311_MAN_EN 3.5 Command Safety system Fig.4 The start and stop of the blade movement are controlled by the command handles (see figure above). When the user has both hands on the handles, the blade can advance safely. The same handles are used for pushing the sliding bench by hand to cut and to return the bench to the initial position.
  • Page 18: Transport

    VERS.2017.11.22 CB311_MAN_EN 4 TRANSPORT 4.1 Security The machine, given its exceptionally sturdy, can be easily shipped without requiring any disassembly operation: however it is important to keep to the following precautions:  Make sure that hoisting or anchor cables do not rest on fragile parts, on protective covers or on tubes that protect the electrical system;...
  • Page 19 VERS.2017.11.22 CB311_MAN_EN Fig.7 Fig.8 You can use the pull handle to push the machine in the desired direction. Fig.9 The machine can be moved horizontally thanks to a second pair of front wheels that are available optionally on the machine. Fig.10...
  • Page 20 VERS.2017.11.22 CB311_MAN_EN You can dismantle the bench for easy transport: 1. Check that the machine is unplugged 2. Remove the chain Fig.12. 3. Place the connector in the compartment provided Fig.13 4. Remove the pin Fig. 14 5. Extract the pivot by supporting the bench with one hand 6.
  • Page 21: Stockage

    VERS.2017.11.22 CB311_MAN_EN 4.4 Stockage The storage site must be clean, dry and at a constant temperature. If the machine is not going to be used for a long period, please take the following measures:  Completely clean the machine  Incline the plate In order to reduce the overall dimensions, in principle, the machine is delivered with the table tilted.
  • Page 22: Operating The Machine

    VERS.2017.11.22 CB311_MAN_EN OPERATING THE MACHINE 5.1 Positioning the machine An at least 1.5 meter space must be left around the machine for passage of persons and property without the danger of blows and to permit normal maintenance procedures. Any area inside and/or in the vicinity of a machine where the presence of an exposed person is a risk for his health and safety is to be considered a dangerous area.
  • Page 23 VERS.2017.11.22 CB311_MAN_EN Make sure the machine is unplugged from the power outlet during transport, repair, maintenance and inspections. Before plugging in the plug:  Position the machine on a stable and level surface that can provide optimum support;  Press the feet onto the floor using the pedal provided for this purpose Fig. 16. ...
  • Page 24 VERS.2017.11.22 CB311_MAN_EN 5.3.2 Starting and stopping the machine Properly plug in the EEC Standard electric plug. The switch is located in a comfortable position, accessible from the operator’s workplace. The switch is an overload cutout type with circuit breaker and power failure release coil. After making all preliminary checks insert the plug into the outlet on the machine.
  • Page 25: Sequences For Cutting Gasbeton

    VERS.2017.11.22 CB311_MAN_EN Caution ! The machine must only be used by skilled persons who have been adequately qualified and trained. Be careful about persons who improvise operating the sawing machine without any kind of information about it. During the cutting operations after placing the block, hands should be kept on the appropriate handle.
  • Page 26 VERS.2017.11.22 CB311_MAN_EN WARNINGS Absolutely avoid putting your hands in the cutting area when the blade is moving! Do not operate the machine when breakdowns or defects occur: wait until they have been removed. When cutting use low thrust pressures and “slow” even forward feed speeds make sure the blade is stopped when handling the block before and after the cutting phase.
  • Page 27: Operating Requirements

    VERS.2017.11.22 CB311_MAN_EN 5.5 Operating requirements Maximum piece dimensions are:  Height31 cm, length 66 cm, useful cutting width 34 cm. The machine must not be used in the following environment conditions:  In enclosed places;  Temperatures lower than -15° ; ...
  • Page 28: Square For Angle Cuts (Fig.24)

    VERS.2017.11.22 CB311_MAN_EN 5.7 Square for angle cuts (Fig.24) This square can be placed either to the right or to the left of the blade with a simple procedure. Just loosen knob (p), pull out aluminum support (o) and thread it onto the cross guide tube (u) to the right of the blade.
  • Page 29: Maintenance

    VERS.2017.11.22 CB311_MAN_EN 6 - MAINTENANCE CAUTION ! All adjustment and maintenance procedures must be done with the machine stopped, the motor off and the power supply cut off! It is prohibited to tamper with or remove guards. Pay attention to your hands: rotating blade ! It is prohibited to remove residual materials and dust while the blade is moving.
  • Page 30: Blade Alignment

    VERS.2017.11.22 CB311_MAN_EN Fig 28 Fig.29 Fig.30 6.2 Blade alignment If the blade is not correctly positioned during rotation it must be adjusted using screw (Fig 31) after loosening lock nut (Fig 31). Turning it counterclockwise increases tooth protrusion. Turning it clockwise decreases tooth protrusion.
  • Page 31: Cleaning And Lubrication

    VERS.2017.11.22 CB311_MAN_EN When the bearing on the back of the blade has a very deep furrow it must be replaced: Bearing for upper blade guide: cod.62200.2rs = D30-D10-14 Bearing for lower blade guide: cod.6200.2rs = D30-D10-9 Example: bearing to replace 6.4 Cleaning and lubrication Caution ! All adjustment and maintenance procedures must be performed with the machine off and power disconnected! It is prohibited to remove or tamper with the...
  • Page 32: Motor

    VERS.2017.11.22 CB311_MAN_EN 7 – MOTOR 7.1 Electric motor Engine of a power of 1.1 kW. The machine is equipped with a thermal protection which turn off the engine in the event of overload and this in two different situations: a) Stop little time after the interlocking The connection is not made correctly or a phase is not under tension.
  • Page 33: Faults : Causes And Cures

    VERS.2017.11.22 CB311_MAN_EN 8 – FAULTS : CAUSES AND CURES 8.1 Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician.
  • Page 34 Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper. This machine has been manufactured by: Saint-Gobain Abrasives S.A. 190, Bd. J. F. Kennedy L- 4930 BASCHARAGE Grand-duché de Luxembourg. Tel.: 00352-50 401-1 Fax: 00352- 50 16 33 http://www.construction.norton.eu e-mail: sales.nlx@saint-gobain.com...
  • Page 35 VERS.2017.11.22 CB311_MAN_EN...
  • Page 36 VERS.2017.11.22 CB311_MAN_EN Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well:...

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