SCHUNK PMPS/F 16 Assembly And Operating Manual
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SCHUNK PMPS/F 16 Assembly And Operating Manual

Portal module
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Assembly and operating manual
PMP 
Portal module
Original operating manual

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Summary of Contents for SCHUNK PMPS/F 16

  • Page 1 Assembly and operating manual PMP  Portal module Original operating manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389313 Version: 05.00 | 01/08/2023 | en...

  • Page 3: Table Of Contents

    Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.1.4 Sizes..................1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................1.4.1 Variable end stop ...............
  • Page 4 7.4 Disassembling the product ..............33 7.5 Assembling the product ................ 34 8 Assembly / spare parts ................35 8.1 PMPS/F 16 ..................35 8.2 PMPS/F 25 ..................36 9 Translation of the original declaration of incorporation ......... 38 10 UKCA declaration of incorporation ............39 11 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................

  • Page 5: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.

  • Page 6: Definition Of Terms

    Catalog data sheet of the purchased product * Assembly and operating manuals of the accessories * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.1.4 Sizes This operating manual applies to the following sizes: PMP 16 PMP 25 1.2 Warranty...

  • Page 7: Intermediate Stops As/Za

    General 1.4.2 Intermediate stops AS/ZA The intermediate stop consists of a AS... stop guide which is mounted on the traversing slide and of the actual ZA stops. These can be controlled independently and any number can be distributed along the axis. The intermediate stop can be supplied for all types and sizes of the portal module } 4.5.1.1...

  • Page 8: Basic Safety Notes

    Structural changes should only be made with the written approval of SCHUNK. 05.00 | PMP | Assembly and operating manual | en | 389313...

  • Page 9: Spare Parts

    Ensure that no strong magnetic fields impair the function of the product. Contact your SCHUNK partner if the product is to be used in strong magnetic fields. 2.6 Personnel qualification Inadequate qualifications of the personnel...

  • Page 10: Personal Protective Equipment

    Basic safety notes Qualified personnel Due to its technical training, knowledge and experience, qualified personnel is able to perform the delegated tasks, recognize and avoid possible dangers and knows the relevant standards and regulations. Instructed person Instructed persons were instructed by the operator about the delegated tasks and possible dangers due to improper behaviour.

  • Page 11: Transport

    Basic safety notes Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means.

  • Page 12: Protection During Handling And Assembly

    Basic safety notes Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. If the energy supply is connected, do not move any parts by hand. Do not reach into the open mechanism or movement area of the product during operation.

  • Page 13: Protection Against Electric Shock

    Basic safety notes action being dependent on the control unit and the current operating condition of the drive. Perform maintenance work, modifications, and attachments outside the danger zone defined by the movement range. To avoid accidents and/or material damage, human access to the movement range of the machine must be restricted.

  • Page 14: Information About Special Dangers

    Basic safety notes 2.13 Information about special dangers WARNING Risk of injury caused by crushing and impacts when moving the unit or attachments! Risk of injury due to attachments breaking or becoming loose! WARNING Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death.

  • Page 15: Technical Data

    Technical Data 3 Technical Data Size 16 – 25 Ambient temperature [°C] 5 - 60 IP rating Noise emission [dB(A)] ≤ 70 Pressure medium Compressed air, compressed air quality according to ISO 8573-1:2010 [7:4:4] Min. pressure [bar] Max. pressure [bar] Nominal working pressure [bar] Repeatability [mm] ±...

  • Page 16: Assembly

    Grooves fasten the module underneath on the profile, the load can be mounted and fastened on the slide using bore holes and threads. Position dimensions, etc. ☞ Catalog. PMPS/F 16 connection geometries PMPS/F 25 connection geometries 05.00 | PMP | Assembly and operating manual | en | 389313...
  • Page 17 Assembly PMPS/F 16 PMPS/F 25 A [mm] M6 / 11 (2x) M8 / 16 (6x) W [mm] Ø5F7 / 10 (2x) Ø5F7 / 8 (2x) M6 / 12 (4x) D [mm] E [mm] 11.77 20.5 F [mm] G [mm] 4.55 7.95...

  • Page 18: Compressed Air Supply

    Assembly 4.2 Compressed air supply CAUTION Possible damage to the linear module! If the unit moves too hard into the end position, the linear module may be damaged. A linear movement must always be free of impact and bounce. For this purpose, carry out sufficient throttling and damping, } 4.4 [/ 20].

  • Page 19: Setting The Speed

    Assembly 4.3 Setting the speed CAUTION Material damage due to erroneous settings! If the end position is approached too hard, the product may be damaged. Adjust exhaust throttle valve and shock absorber so that the movement is braked smoothly. Close exhaust throttle valve completely. Open exhaust throttle valve until the product starts to move.

  • Page 20: Adjustment Of The Shock Absorber Strocke

    Assembly 4.4 Adjustment of the shock absorber strocke Movement End position Damping Time T Target time The shock absorber stroke is too long and the end position is reached too slowly. Movement End position Damping Time T Target time The shock absorber stroke is too short and the unit arrives in the end position too abruptly.

  • Page 21: End Position - Sets

    Assembly 4.5 End position - sets For stroke limiting, damping and query of the end positions the following components are available: VE (Variable end stop) LMST-...(shock absorber - stop collar) NI 30 (proximity switch) Hereinafter the assembly of LMST- and NI 30 in the portal module with and without variable end stop VE is shown.
  • Page 22 Assembly Installation of AS and ZA 05.00 | PMP | Assembly and operating manual | en | 389313...

  • Page 23: Variable End Stop Ve

    The counternut is loosened and the appropriate setting value is adjusted by turning the adjustment screw. The permissible setting values Z are given in the SCHUNK standard catalog modular assembly automation. damping adjustment dimension "Z"...

  • Page 24: Intermediate Stop As/Za

    Assembly 4.6 Intermediate stop AS/ZA The intermediate stop consists of an stop slide AS... which is mounted on the traversing slide and the actual ZA stops. These can be controlled independently and any number can be distributed along the axis. Installation of AS and ZA 4.6.1 Stop collar AS ….

  • Page 25: Intermediate Stop Za

    Assembly : Section drawing stop collar AS In accordance with the section drawing above, all parts can be ordered individually. Ordering numbers are as indicated in the following example Part-No.: AS 25-02 4.6.2 Intermediate stop ZA The intermediate stop ZA-... is located by means of the slots in the support rail.

  • Page 26: Handling

    Assembly In accordance with the section drawing all parts can be ordered individually. Ordering numbers are as indicated in the following example: Part-No: 2 ZA 25-02 As standardized wear part sets, seal sets are available under the following ordering numbers: ZADI 16 for intermediate stop ZA 16 ZADI 25 for intermediate stop ZA 25 4.6.3 Handling...

  • Page 27: Cable Track

    Assembly 4.7 Cable track There are different possibilities to mount the cable tracks on the module. In the following chapter there is always only one variant mapped exemplarily. Detailed information about the attachment variants you can get form of the contact person. 4.7.1 Cable track horizontal KSH...

  • Page 28: Vertical Ksv

    Assembly 4.7.2 Vertical KSV... cable drag chain Vertical KSV... cable drag chain All parts can be ordered individually in accordance with the figure. Order numbers as given in the following example: • Part no. 1: KSV...-01 NOTE For part 05, always specify the stroke or the axis Id-No. } 8 [/ 35].

  • Page 29: Commissioning

    Commissioning 5 Commissioning CAUTION Before commissioning ! Please read these instructions carefully. Only with the knowledge of this manual errors can be prevented, and trouble-free operation is ensured. CAUTION Possible damage to the linear module! If the unit moves too hard into the end position, the linear module may be damaged.

  • Page 30: Troubleshooting

    Check cylinder for leaks and replace if necessary, } 7.4 [/ 33] Guide carriage or rail is defective Send the product to SCHUNK with a repair order. Guide carriage or rail is very dirty Clean guide rails, relubricate guide carriage and rails, } 7.2 [/ 32]...
  • Page 31 Troubleshooting Possible cause Corrective action Change defective exhaust ait throttle if necessary. Bad damping. Adjusting damping., [/ 23], } 4.6.1 [/ 24] } 4.5.3 Unfavorable installation. Check construction. PMPS/F type too small Use larger PMPS/F type 05.00 | PMP | Assembly and operating manual | en | 389313...

  • Page 32: Maintenance

    The following recommendations apply if the unit is operated as intended in compliance with the specified operating parameters, operating conditions and settings. Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 7.2 Maintenance and lubrication intervals CAUTION Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C,...

  • Page 33: Lubricants/Lubrication Points (Basic Lubrication)

    We recommend having repairs to damaged or defective products carried out at our plant. Please consult your SCHUNK contact person in this regard. 05.00 | PMP | Assembly and operating manual | en | 389313...

  • Page 34: Assembling The Product

    Maintenance 7.5 Assembling the product Assemble the product as shown in the chapter "Assembly" [/ 35]. } 8 CAUTION Assembly measures Select suitable tightening torques for screws when assembling the product in accordance with the generally applicable guidelines for screw connections. Note the specified lubrication and greasing areas } 7.3 [/ 33].

  • Page 35: Assembly / Spare Parts

    Always order the cylinder (30) without piston rod as a complete component. Always state the module stroke or the Id-No. when placing orders. Please contact your SCHUNK contact if damage should occur to the heavy-duty guide (01). 8.1 PMPS/F 16 PMPS 16...

  • Page 36: Pmps/F 25

    Assembly / spare parts PMPF 16 * Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 8.2 PMPS/F 25 PMPS 25 05.00 | PMP | Assembly and operating manual | en | 389313...
  • Page 37 Assembly / spare parts PMPF 25 Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 05.00 | PMP | Assembly and operating manual | en | 389313...

  • Page 38: Translation Of The Original Declaration Of Incorporation

    9 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and workholding | Gripping Technology | Automation technology Bahnhofstr. 106 - 134...

  • Page 39: Ukca Declaration Of Incorporation

    UKCA declaration of incorporation 10 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008".

  • Page 40: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)

    "on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
  • Page 41 05.00 | PMP | Assembly and operating manual | en | 389313...
  • Page 42 05.00 | PMP | Assembly and operating manual | en | 389313...
  • Page 43 05.00 | PMP | Assembly and operating manual | en | 389313...
  • Page 44 SCHUNK SE & Co. KG Toolholding and workholding | Gripping Technology | Automation technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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Pmps/f 25

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