KTM 1290 SUPER DUKE GT 2023 Owner's Manual

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OWNER'S MANUAL

2023

1290 SUPER DUKE GT

Art. no. 3214765en

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Summary of Contents for KTM 1290 SUPER DUKE GT 2023

Page 1 OWNER'S MANUAL 2023 1290 SUPER DUKE GT Art. no. 3214765en...
Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
Page 4 TABLE OF CONTENTS 6.15 C1 and C2 switch ......21 TABLE OF CONTENTS MEANS OF REPRESENTATION ...... 6 6.16 RACE-ON key ........21 Symbols used ........6 6.17 Steering lock (antenna)..... 22 Formats used........6 6.18 Immobilizer ........22 SAFETY ADVICE..........7 6.19 Socket for electrical accessories ..
Page 5 TABLE OF CONTENTS 7.27 Menu..........40 7.27.54 Units Temperature ....... 61 7.27.1 Bike Info........41 7.27.55 Units Consumption ...... 61 7.27.2 Bike Info ........41 7.27.56 Units Pressure ......61 7.27.3 Trip ..........41 7.27.57 Language ........61 7.27.4 Trip 1 ......... 42 7.27.58 Settings Heating ......
Page 6 TABLE OF CONTENTS 11 SERVICE SCHEDULE ........86 14.9 Checking that the brake linings of the rear brake are secured....108 11.1 Additional information ...... 86 15 WHEELS, TIRES ........110 11.2 Service work ........86 15.1 Removing the front wheel ....
Page 7 TABLE OF CONTENTS 20 CLEANING, CARE ........140 20.1 Cleaning the motorcycle ....140 20.2 Checks and maintenance steps for winter operation......141 21 STORAGE ..........142 21.1 Storage ......... 142 21.2 Preparing for use after storage..143 22 TROUBLESHOOTING ........ 144 23 TECHNICAL SPECIFICATIONS ....
Page 8 Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop! Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.
Page 9 SAFETY ADVICE 2 Use definition – intended use The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race courses. This vehicle is not suitable for offroad use. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended.
Page 10 The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle on public roads. Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.
Page 11 – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
Page 12 2 SAFETY ADVICE The Owner's Manual is also available for download from your authorized KTM dealer and on the KTM website. A printed copy can also be ordered from your authorized KTM dealer. International KTM Website: KTM.COM...
Page 13 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and con- firmed in the KTM Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.
Page 14 4 VIEW OF VEHICLE View of vehicle, front left (example) V02592-10 Clutch lever ( p. 16) Passenger seat Seat lock ( p. 26) Grab handle ( p. 27) Passenger foot pegs ( p. 27) Rider footrests Side stand ( p. 28) Shift lever ( p.
Page 15 VIEW OF VEHICLE 4 View of vehicle, rear right (example) V02593-10 Case holders ( p. 27) Fuel tank filler cap Combination switch, left side ( p. 16) Combination instrument ( p. 29) Start button/emergency OFF switch ( p. 20) RACE-ON button ( p.
Page 16 5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. The vehicle identification number is also shown on the type label. 402324-10 Type label (SUPER DUKE GT EU/JP) The type label is located on the steering head.
Page 17 SERIAL NUMBERS 5 Engine number The engine number is stamped on the right side of the engine. 402296-10 Fork part number The fork part number is stamped on the inside of the axle clamp. 402295-10 Shock absorber article number The shock absorber article number is printed on a sticker on the shock absorber case under the spring.
Page 18 6 CONTROLS Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. V02594-10 Hand brake lever The hand brake lever is located on the right side of the han- dlebar.
Page 19 CONTROLS 6 Light switch The light switch is fitted on the combination switch on the left. Possible states Low beam on – Light switch in position . In this position, the low beam and the tail light are switched High beam on – Light switch in position .
Page 20 6 CONTROLS Horn button Horn button is fitted on the left side of the handlebar. Possible states • The horn button is in the basic position is pressed – The horn is operated in this • The horn button position. V02598-12 Cruise control buttons The cruise control buttons...
Page 21 CONTROLS 6 – Exceeding the target speed for more than 30 seconds when overtaking Warning Danger of accidents The cruise control system function is not suitable for all riding situations. The selected target speed will not be reached, if the engine power is not sufficient for a gradient. The selected target speed will be exceeded if the engine braking effect is not sufficient on an incline.
Page 22 6 CONTROLS Overview of the right combination switch C1 and C2 switch ( p. 21) Hazard warning flasher switch ( p. 20) RACE-ON button ( p. 21) Start button/emergency OFF switch ( p. 20) V02599-10 6.12 Start button/emergency OFF switch The start button/emergency OFF switch is fitted on the right side of the combination switch.
Page 23 The ignition keys contain electronic components. Always maintain a distance of several centimeters to other devices with electronic components. A lost ignition key must be deactivated by an authorized KTM workshop to prevent unauthorized persons from operating the vehi- cle.
Page 24 6 CONTROLS Up to four ignition keys in total can be activated by an authorized KTM workshop. The key number must be provided in each case. 6.17 Steering lock (antenna) On this vehicle, the ignition/steering lock is replaced by a remote key with transponder (RACE-ON key ( p.
Page 25 CONTROLS 6 6.20 USB socket A USB socket for supplying power to external devices is located in the left storage compartment. The USB socket is activated when the ignition is switched on. USB socket Voltage Maximum cur- 2.1 A rent consump- tion V02603-10 6.21...
Page 26 6 CONTROLS 6.23 Opening the storage compartment on the left – Turn handlebar as far as possible to the right. – Fold out storage compartment in area toward the fork leg. – Open storage compartment. Info A USB socket ( p.
Page 27 CONTROLS 6 6.25 Closing the storage compartment on the left – Close storage compartment. – Fold down storage compartment. Info With the handlebar turned all the way to the left and with locked steering, the storage compartment is hard to access, however the storage compartment is not lockable.
Page 28 6 CONTROLS Condition The motorcycle is stationary. The engine is switched off. The ignition has been switched on or off for less than 1 minute. – Fold up cover slowly. The fuel tank filler cap is unlocked. – Fold up fuel tank filler cap S01718-10 6.28 Closing the fuel tank filler cap...
Page 29 CONTROLS 6 6.30 Tool set The storage compartment under the passenger seat contains tool S01097-10 6.31 Grab handle The passenger can hold onto the grab handle during the trip. S01566-10 6.32 Case holders Case holders are located on each side of the passenger seat. A case system (optional) can be attached on the case holders.
Page 30 6 CONTROLS 6.34 Shift lever The shift lever is fitted on the left side of the engine. 402299-10 The gear positions can be seen in the figure. The idle position is between first and second gears. 402299-11 6.35 Foot brake lever Foot brake lever is located in front of the right footrest.
Page 31 COMBINATION INSTRUMENT 7 Combination instrument V02258-01 The combination instrument is attached in front of the handlebar. The combination instrument is divided into two function areas. indicator lamps ( p. 32) Display Caution Danger of burns Parts of the combination instrument become very hot in certain situations. In particular, the display gets hot in ambient temperatures above 55 °C (131 °F), during extended sta- tionary periods, for example, at a traffic light, or in direct sunlight.
Page 32 (taking care not to endanger yourself or other road users in the process) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is running and the...
Page 33 COMBINATION INSTRUMENT 7 Brake system, temperature warning When the rear brake is used frequently and for excessively long periods, for example on long downhill stretches, the temperature of the brake system may increase. The warning is displayed in the center of the display. Combined use of the rear and front brake is recommended.
Page 34 (taking care not to endanger yourself or other road users in the process) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is run- ning and the oil pressure warning lamp lights up, stop immediately (taking care not to endanger yourself or other road users in the process) and switch off the engine.
Page 35 133) is not enabled or is cur- rently intervening. The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if the motorcycle traction control actively engages or if the HHC ( p.
Page 36 7 COMBINATION INSTRUMENT Speedometer ( p. 37) Unit for the engine speed display Gear display ( p. 38) Coolant temperature indicator ( p. 38) Ride‑Mode display ( p. 38) Speedometer units Load display ( p. 38) Damping display ( p. 37) MTC display ( p.
Page 37 COMBINATION INSTRUMENT 7 Shift warning light ( p. 36) The shift warning light is integrated in the tachometer display. Slip adjustment (optional) ( p. 134) Unit for the engine speed display Speedometer ( p. 37) Speedometer units Load display ( p.
Page 38 7 COMBINATION INSTRUMENT 7.10 Engine speed The engine speed is measured in revolutions per minute. V02267-01 7.11 Shift warning light The shift light is integrated in the rpm gauge display. The speed for the shift warning light can be set in the Shift Light menu.
Page 39 COMBINATION INSTRUMENT 7 7.13 Speedometer The speed is shown in area of the display. The unit of speed can be configured in the Units menu. Speed is shown in kilometers per hour km/h or in miles per hour mph. V02269-10 7.14 ABS display The ABS mode setting is shown in the...
Page 40 7 COMBINATION INSTRUMENT 7.17 Load display The payload setting is shown in area of the display. The payload can be configured in the Load menu. Only configure the payload in an unloaded state. V02275-10 7.18 Coolant temperature indicator The coolant temperature is shown in area of the display.
Page 41 COMBINATION INSTRUMENT 7 7.21 Heated grip (optional) The status of the grip heater is shown in area of the display. The grip heater can be configured in the Heating menu. V02277-10 7.22 Seat heating (optional) The status of the seat heating is shown in area of the display.
Page 42 7 COMBINATION INSTRUMENT 7.25 Navigation display (optional) The Navigation indicator appears when the navigation function is activated. The Navigation display shows the direction arrow, the distance to the next waypoint, the road name, the arrival time as well as the distance to the destination.
Page 43 COMBINATION INSTRUMENT 7 7.27.1 Bike Info – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Bike Info is highlighted. Press the SET or RIGHT button to open the menu. General information can be accessed in Bike Info.
Page 44 7 COMBINATION INSTRUMENT 7.27.4 Trip 1 – Press the SET or RIGHT button when the menu is closed. – Press the UP or DOWN button until Trip is highlighted. Press the SET or RIGHT button to open the menu. – Press the UP or DOWN button until Trip is highlighted.
Page 45 COMBINATION INSTRUMENT 7 7.27.7 Ride Mode Condition Start button/emergency OFF switch on (middle position) – This • position is required for operation; the ignition circuit is closed. p. 20) • Cruise control function deactivated. – Press the SET button or RIGHT button when the menu is closed. –...
Page 46 7 COMBINATION INSTRUMENT 7.27.8 Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Motorcycle is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 47 COMBINATION INSTRUMENT 7 Info Do not open the throttle when switching on or off. Press the RIGHT or LEFT button briefly when activating the motorcycle traction control. Hold down the RIGHT or LEFT button when switching off the motorcycle traction control. After the ignition is switched on, motorcycle traction control is enabled again.
Page 48 7 COMBINATION INSTRUMENT Info Do not open the throttle during the selection. The spin adjuster is a motorcycle traction control function. The slip adjustment allows the motorcycle traction control to be tuned through nine levels to the desired characteristic map. Level 1 allows the maximum slip on the rear wheel, and level 9 the minimum.
Page 49 COMBINATION INSTRUMENT 7 – Press the UP or DOWN button until Launch Control is highlighted. – Press the RIGHT or LEFT button to switch Launch Control on or off. 7.27.15 Suspension – Press the SET button or RIGHT button when the menu is closed. –...
Page 50 7 COMBINATION INSTRUMENT – Press the UP or DOWN button until Navigation is highlighted. Press the SET or RIGHT button to open the menu. You can select the last destinations and favorites, skip waypoints, configure the volume of the voice navigation and start the naviga- tion in the Navigation menu.
Page 51 COMBINATION INSTRUMENT 7 – Press the UP or DOWN button until Favorites is highlighted. Press the RIGHT or LEFT button to select an address. – Press the SET button to confirm the selection and start naviga- tion. Info 10 addresses in the KTMconnect app can be stored in Favorites.
Page 52 7 COMBINATION INSTRUMENT Info Press the RIGHT button to increase the audio volume. Press the LEFT button to reduce the audio volume. The volume of the navigation can be set in the Volume submenu. 7.27.23 Stop Navigation (optional) Condition Bluetooth ®...
Page 53 COMBINATION INSTRUMENT 7 7.27.26 Heating Rider Seat (optional) Condition • Model with seat heater. • Heating Seat Rider menu (optional) activated. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Heating is highlighted. Press the SET or RIGHT button to open the menu.
Page 54 7 COMBINATION INSTRUMENT – Pressing the LEFT button changes to the previous audio track or plays the current audio track from the start, depending on the cellphone model. – Press the SET button to play or pause the audio track. With some cellphones, the audio player needs to be started before playback is possible.
Page 55 COMBINATION INSTRUMENT 7 7.27.32 C1 and C2 buttons Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 56 Make sure that the daytime running light is deac- tivated with the diagnostics tool when the menu item is not available, but the low beam is required. (Your authorized KTM workshop will be glad to help.) – Note the legal regulations regarding the daytime running light.
Page 57 COMBINATION INSTRUMENT 7 7.27.37 KTMconnect Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 58 7 COMBINATION INSTRUMENT Info The cellphone must be visible via Bluetooth ® for the vehicle to find the cellphone. Make sure that the end device is in the correct pairing mode for call administration. If the end device is only paired for media playback, the call function may not work.
Page 59 COMBINATION INSTRUMENT 7 Info The headset must be in pairing mode for the vehicle to find the headset. Follow the instructions in the headset owner's manual. Press the UP or DOWN button until Delete Pairing is highlighted. The paired device can be deleted by press- ing the SET button.
Page 60 7 COMBINATION INSTRUMENT 7.27.43 Hill Hold Control (optional) Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 61 COMBINATION INSTRUMENT 7 Info RPM1 can be set in intervals of 500 between 5,000 and 10,000 rpm. RPM1 must not be larger than RPM2. If the engine speed reaches the set value RPM1, the shift light flashes red. 7.27.47 Shift Light RPM2 Condition •...
Page 62 7 COMBINATION INSTRUMENT 7.27.50 Clock Format Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 63 COMBINATION INSTRUMENT 7 7.27.54 Units Temperature Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 64 7 COMBINATION INSTRUMENT 7.27.58 Settings Heating Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET or RIGHT button to open the menu. –...
Page 65 Press the SET button to open the submenu. Info The optional extra functions are listed. The current KTM PowerParts and available software for your vehicle can be found on the KTM website. V02609-01 7.27.63 Setting the time and date Condition The motorcycle is stationary.
Page 66 7 COMBINATION INSTRUMENT Setting the clock – Press the UP or DOWN button until Set Clock is marked. – Press the SET button to open the menu. – Press the UP or DOWN button until Hours is highlighted. – Press the RIGHT or LEFT button until the current hour is set. –...
Page 67 ERGONOMICS 8 Handlebar position On the upper triple clamp there are two holes at a distance of apart. 15 mm (0.59 in) Hole distance The handlebar supports can be turned through 180 °. The handlebar can be mounted in four different positions. In this way, the handlebar can be mounted in the most comfortable posi- tion for the rider.
Page 68 8 ERGONOMICS – Tighten screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp – Place on the vehicle and adjust both rear mirrors in a horizon- tal position. – Check minimum spacing between the mirror bar and wind- shield after the handlebar has been driven in fully.
Page 69 ERGONOMICS 8 Adjusting the windshield Info Do not make any adjustments while riding. – Push windshield forwards. The windshield is unlocked. S03215-10 – To move the windshield to the desired position, push the wind- shield upward or downward. S03216-10 – Pull windshield back.
Page 70 8 ERGONOMICS Adjusting the basic position of the hand brake lever – Push hand brake lever forward. – Adjust basic position of the hand brake lever to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han- dlebar.
Page 71 ERGONOMICS 8 Setting the step plate of the foot brake lever – Remove screw together with the step plate of the foot brake lever. – To adjust the length of the foot brake lever, position the step plate of the foot brake lever using screw in a drill hole Guideline Standard...
Page 72 8 ERGONOMICS Info The range of adjustment is limited. The shift lever must not come into contact with any other vehicle components during the shift procedure. – Tighten nut while holding threaded rod Guideline Nut, shift rod 12 Nm (8.9 lbf ft) –...
Page 73 When using your vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sales inspection work has been carried out by an authorized KTM workshop. You will receive a delivery certificate when the vehicle is handed over.
Page 74 9 PREPARING FOR USE Running in the engine – During the running-in time, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 6,500 rpm After the first: 1,000 km (620 mi) 10,500 rpm During the running-in time, set the shift warning light to the specified engine speed.
Page 75 PREPARING FOR USE 9 Warning Fire hazard The hot exhaust system may burn luggage. – Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system. – If luggage is carried, ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels.
Page 76 10 RIDING INSTRUCTIONS 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...
Page 77 RIDING INSTRUCTIONS 10 – Take the motorcycle off the side stand and sit on the motorcy- cle. – Move the RACE-ON button within the range of the steering lock. – Ensure that the RACE ON key stays in range while riding. Guideline Maximum range of the 1.5 m (4.9 ft)
Page 78 10 RIDING INSTRUCTIONS 10.3 Launch Control (optional) Launch Control is an optional vehicle electronics function. Launch control adjusts the engine speed in order to achieve the best possible acceleration. Launch control can be used for starting off for a maximum of three times in succession.
Page 79 RIDING INSTRUCTIONS 10 10.6 Start off with HHC (Option: Hill-start assist) The HHC is an optional auxiliary function of the brake system. The HHC prevents accidental rolling back of the motorcycle on hills. The HHC recognizes stopping on hills and operates the rear brake. After releasing the brake lever, the brake force is maintained for a maximum of 5 seconds as long as the motorcycle is not moving forward.
Page 80 10 RIDING INSTRUCTIONS 10.8 Quickshifter + (optional) If the quickshifter + (optional) is activated, you can shift up and down without actuating the clutch. Because there is no need to close the throttle grip, uninterrupted gear shifts are possible. The quickshifter + uses the shifter shaft position to check whether or not a shift should be initiated, and sends a corresponding signal to the engine control.
Page 81 The quickshifter + is not active if you pull the clutch lever. – Only use the quickshifter + in the permitted speed range shown. Info If you hear unusual noises while riding, stop immediately, switch off the engine, and contact an autho- rized KTM workshop.
Page 82 Contact an authorized KTM workshop. – If the malfunction indicator lamp lights up during a trip, please contact an authorized KTM workshop as soon as possi- ble. – If the general warning lamp lights up during a trip, the dis- play shows a message for 10 seconds.
Page 83 Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.
Page 84 10 RIDING INSTRUCTIONS Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels. The ABS effectiveness is only ensured if it is switched on. – Leave the ABS switched on in order to benefit from the protective effect. Warning Danger of accidents Driving aids can reduce the probability of a fall only within physical limits.
Page 85 RIDING INSTRUCTIONS 10 Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
Page 86 10 RIDING INSTRUCTIONS – Switch off the engine. – Use tension belts or other suitable devices to secure the motorcycle against falling over or rolling away. 401475-01 10.14 Towing in the event of a breakdown Note Danger of damage Towing away using a towing vehicle is not an appropriate vehicle recovery method. Damage to the drive train or transmission may occur during towing.
Page 87 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.
Page 88 Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to-date service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise you.
Page 89 Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● ● Read out the error memory after the test ride using the KTM diagnostics tool. ○ ● ● ● ● ● Reset the service display using the KTM diagnostic tool.
Page 90 12 SUSPENSION SETTING 12.1 Fork/shock absorber Semi-active suspension WP Semi‑active Suspension can be used to tune the suspension individually without the use of tools. Electronic suspension setting WP Semi‑active Suspension constantly regulates the damping behavior of the sus- pension taking into account various sensor data. As a result, the electronic damping valves are matched to the current driving situation and terrain characteristics as well as the settings made by the rider in the "Load"...
Page 91 SERVICE WORK ON THE CHASSIS 13 13.1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Insert the adapter in the rear lifting gear. Rear wheel work stand for single-sided swing arm (61329955000) –...
Page 92 13 SERVICE WORK ON THE CHASSIS – Lift the motorcycle at the front. 13.4 Taking the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. –...
Page 93 SERVICE WORK ON THE CHASSIS 13 13.7 Removing the front rider's seat Preparatory work – Remove the passenger seat. ( p. 90) Main work – Press seat release in the direction of the arrow and lift the front rider's seat at the rear at the same time. –...
Page 94 13 SERVICE WORK ON THE CHASSIS 13.10 Installing the windshield – Position windshield – Mount and tighten screws with rubber bushings. Guideline Screw, windshield 3.5 Nm (2.58 lbf ft) S03220-11 13.11 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven. –...
Page 95 SERVICE WORK ON THE CHASSIS 13 13.12 Installing the main silencer Warning Risk of injury Moving parts of the exhaust valve con- stitute a risk of injury. – Do not touch the exhaust valve if the main silencer has been removed. –...
Page 96 13 SERVICE WORK ON THE CHASSIS 13.14 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
Page 97 SERVICE WORK ON THE CHASSIS 13 Main work – Shift the transmission into neutral – At the chain sliding guard in the area of markings push the chain upward and determine the chain tension. Info The lower chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions.
Page 98 13 SERVICE WORK ON THE CHASSIS Main work – Loosen screw – Set the chain tension by turning the hub housing. Holding wrench (61329085000) Handle for holding wrench (60012060000) Info Turn clockwise to increase the chain tension; turn S03919-10 counterclockwise to reduce the chain tension. –...
Page 99 SERVICE WORK ON THE CHASSIS 13 – Shift the transmission into neutral – Pull on the lower chain section with the specified weight Guideline Weight, chain wear measure- 15 kg (33 lb.) ment – Measure distance of 18 chain rollers in the lower chain section.
Page 100 13 SERVICE WORK ON THE CHASSIS – Check chain sliding piece for wear. » If the lower edge of the chain is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated. »...
Page 101 SERVICE WORK ON THE CHASSIS 13 – Check the fluid level. The fluid level must be between MIN and MAX markings. » If the fluid level does not meet specifications: – Remove screw cap with membrane – Correct the fluid level of the hydraulic clutch. Brake fluid DOT 4 / DOT 5.1 ( p.
Page 102 13 SERVICE WORK ON THE CHASSIS 13.20 Installing the fuel tank spoiler – Position fuel tank spoiler – Push fuel tank spoiler to the rear. Info Check the fuel tank spoiler is seated properly and attach in the hold points provided. S03210-11 –...
Page 103 SERVICE WORK ON THE CHASSIS 13 13.23 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 89) – Lift the motorcycle with the front lifting gear. ( p. 89) Main work –...
Page 104 Do not make any changes to the suspension travel. – Only use spare parts on the brake system which have been approved and recommended by KTM. – Only use tires/wheels approved by KTM with the corre- sponding speed index. – Maintain the specified tire pressure. –...
Page 105 BRAKE SYSTEM 14 The ABS warning lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding con- ditions, for example when making "wheelies" or if the rear wheel spins. This causes the ABS to switch off. To reactivate the ABS, the vehicle must be stopped and the ignition switched off.
Page 106 Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized KTM workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...
Page 107 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
Page 108 Checking that the brake linings of the front brake are secured Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
Page 109 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) – Stand vehicle upright.
Page 110 Checking that the brake linings of the rear brake are secured Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
Page 111 BRAKE SYSTEM 14 – Check the brake linings for lining thickness ≥ 1 mm (≥ 0.04 in) Minimum thickness » If it is less than the minimum thickness: – Change the rear brake linings. – Check the brake linings for damage and cracking. »...
Page 112 15 WHEELS, TIRES 15.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 89) – Lift the motorcycle with the front lifting gear. ( p. 89) Main work – Remove screw and pull wheel speed sensor out of the hole.
Page 113 WHEELS, TIRES 15 15.2 Installing the front wheel – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers.
Page 114 15 WHEELS, TIRES – Position brake calipers and check that the brake linings are seated correctly. – Mount screws on both brake calipers, but do not tighten yet. Guideline Screw, front 45 Nm (33.2 lbf ft) brake caliper Loctite ® 243™...
Page 115 WHEELS, TIRES 15 – Have an assistant operate the rear brake. – Loosen nut and remove it with washer S03932-10 – Take off the rear wheel. E03152-01 15.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
Page 116 Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac- teristic.
Page 117 DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manu- facture. KTM recommends that the tires be changed after 5 years at the latest, regardless of the actual state of H01144-01 wear.
Page 118 15 WHEELS, TIRES 15.7 Using tire repair spray Warning Danger of accidents Incorrect use of tire repair spray will result in the repaired tire losing pressure. Tire repair spray cannot be used for all types of damage. – Observe the instructions and specifications of the manufacturer of the tire repair spray.
Page 119 Make sure that the daytime running light is deacti- vated with the diagnostics tool when the menu item is not available, but the low beam is required. (Your authorized KTM workshop will be glad to help.) – Note the legal regulations regarding the daytime run- ning light.
Page 120 16 ELECTRICAL SYSTEM When the daytime running light is switched off, it serves as a posi- tion light. 16.4 Cornering light The cornering light is located on the left and the right in the fuel tank spoiler. Info To activate the cornering light, the low beam must be switched on and the daytime running light switched off.
Page 121 ELECTRICAL SYSTEM 16 Caution Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis- charged or missing. If the 12-V battery is discharged or defective, malfunctions in the vehicle electronics can occur, espe- cially when starting. –...
Page 122 16 ELECTRICAL SYSTEM Main work – Fold up cover – Insert 12-V battery into the battery compartment. 12-V battery (YTZ14S) ( p. 151) V02621-10 – Position positive cable , mount and tighten the screw. Guideline Screw, battery termi- 4.5 Nm (3.32 lbf ft) Info To prevent damage to the onboard electronics, first...
Page 123 The 12-V battery is maintenance-free. The acid level does not have to be checked. If the 12-V battery is not charged by the KTM battery charger, the 12-V battery must be removed for charging. Otherwise, overvoltage may damage electronic components. Charge the 12-V battery according to the instructions on the battery housing.
Page 124 16 ELECTRICAL SYSTEM – Connect a battery charger to the 12-V battery. Connect the battery charger to the mains connection. Battery charger (58429074200) It is impossible to overcharge the 12‑V battery using this bat- tery charger. This battery charger is not suitable for lithium-ion batteries. Info Charge the 12-V battery to a maximum of 10 % of the F03612-01...
Page 125 ELECTRICAL SYSTEM 16 16.9 Changing the RACE-ON key battery Warning Risk of injury Button cells may burst if misused. Swallowing button cells leads to severe chemical burning and may result in death in under 2 hours. – Keep button cells and the RACE-ON key out of the reach of children. –...
Page 126 16 ELECTRICAL SYSTEM 16.10 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. Preparatory work – Remove the passenger seat. ( p.
Page 127 A faulty fuse has a burned-out fuse wire – Remove the faulty fuse. Guideline Fuse 1 - 10 A - KTM RACE ON, combination instrument, exhaust valve control unit, connectivity unit, alarm system S03239-10 (optional) Fuse 2 - 10 A - accessories circuit 1...
Page 128 16 ELECTRICAL SYSTEM Fuse (58011109125) ( p. 151) Insert a spare fuse so that it is available if needed. – Check the function of the electrical power consumer. – Close the fuse box cover. Finishing work – Mount the front rider's seat. ( p.
Page 129 ELECTRICAL SYSTEM 16 – Press the UP or DOWN button until Corner. Light Test is high- lighted. Press the SET button to open the menu. – Activate the menu item using the UP or DOWN button. Info The test is performed on the left cornering light in the menu item Left.
Page 130 16 ELECTRICAL SYSTEM Main work – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to increase the headlight range; turn counterclockwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range.
Page 131 ELECTRICAL SYSTEM 16 – Turn adjusting screw to adjust the left cornering light range. Guideline Carefully turn the adjusting screw; do not use force to avoid damaging the adjuster mechanism. ≤ 0.25 Nm (≤ 0.184 lbf ft) Adjusting screw torque Info Turn clockwise to increase the headlight range;...
Page 132 16 ELECTRICAL SYSTEM 16.15 Diagnostics connector Diagnostics connector is located under the front rider's seat. V02632-10 16.16 Front ACC1 and ACC2 The front power supplies ACC1 and ACC2 are located on the right side of the instrument support behind a cover S03226-10 16.17 ACC1 and ACC2 rear...
Page 133 COOLING SYSTEM 17 17.1 Checking the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
Page 134 17 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
Page 135 ENGINE TUNING 18 18.1 Ride Mode Possible states Street – Homologated performance with balanced response; • the motorcycle traction control allows normal slip on the rear wheel. Sport – Homologated performance with very direct response; • the motorcycle traction control allows greater slip on the rear wheel.
Page 136 18 ENGINE TUNING 18.3 Slip adjustment (optional) The slip adjustment is a motorcycle traction control function. The slip adjustment allows the motorcycle traction control to be tuned through nine levels to the desired characteristic map. Level 1 allows the maximum slip on the rear wheel, and level 9 the minimum.
Page 137 SERVICE WORK ON THE ENGINE 19 19.1 Checking the engine oil level Info Oil consumption depends on the riding style and the operating conditions. Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work –...
Page 138 19 SERVICE WORK ON THE ENGINE – Position an appropriate container under the engine. – Remove oil drain plugs along with the magnets, the O- rings, and the oil screens. S01126-10 – Remove screws . Take off oil filter cover with the O- ring.
Page 139 SERVICE WORK ON THE ENGINE 19 – Thoroughly clean magnets and oil screens of the oil drain plugs. 100773-12 – Mount and tighten oil drain plugs with magnets, O-rings, and oil screens. Guideline Oil drain plug M20x1.5 20 Nm (14.8 lbf ft) S01126-10 –...
Page 140 19 SERVICE WORK ON THE ENGINE – Remove the filler plug with the O-ring and add the second par- tial quantity up to the upper marking on the engine oil level viewer. Engine oil (2nd par- 0.50 l Engine oil tial quantity) approx.
Page 141 160) G03475-10 Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. KTM recommends changing the engine oil where neces- sary. – Mount the filler plug with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and inhal- ing them may result in unconsciousness and death.
Page 142 20 CLEANING, CARE 20.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
Page 143 CLEANING, CARE 20 – Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p.
Page 144 120) – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info KTM recommends jacking up the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 89) – Lift the motorcycle with the front lifting gear. ( p.
Page 145 STORAGE 21 21.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 90) – Remove the rear of the motorcycle from the lifting gear. p. 89) – Install the 12-V battery. p. 119) Info If the 12-V battery was removed, the time and date must be set.
Page 146 The RACE ON indicator light can indicate malfunctions by flashing. These are indicated up to five seconds after the RACE ON button is actuated. Info Blink codes referring to KTM RACE ON are only displayed once and are not repeated. E02045-10 Faults Possible cause Action –...
Page 147 – The engine turns but does not Malfunction in the electronic Read out the fault memory using the start fuel injection KTM diagnostics tool. – The fuel quality is insufficient Add suitable fuel. – The engine dies during the trip Lack of fuel Refuel.
Page 148 23 TECHNICAL SPECIFICATIONS 23.1 engine Design 2-cylinder 4-stroke Otto engine, 75° V arrangement, water-cooled Displacement 1,301 cm³ (79.39 cu in) Stroke 71 mm (2.8 in) Bore 108 mm (4.25 in) Compression ratio 13.1:1 Idle speed 1,350 … 1,550 rpm Control DOHC, 4 valves per cylinder, chain-driven Valve - valve plate diameter Intake...
Page 149 TECHNICAL SPECIFICATIONS 23 23.2 Engine tightening torques EJOT Delta PT Screw, air filter box cover, long ® 60x30 2.5 Nm (1.84 lbf ft) EJOT ALtracs Screw, damping plate ® M6x14 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, intake air temperature sen- EJOT PT ®...
Page 150 23 TECHNICAL SPECIFICATIONS Screw, kickstarter gear support 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, locking lever 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, oil filler neck M6x20 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, oil pump cover 10 Nm (7.4 lbf ft) Loctite ®...
Page 151 TECHNICAL SPECIFICATIONS 23 Screw, conrod bearing M10x1 Step 1 25 Nm (18.4 lbf ft) Step 2 30 Nm (22.1 lbf ft) Step 3 90° Screw, unlocking for timing chain M10x1 8 Nm (5.9 lbf ft) tensioner Spark plug M10x1 11 Nm (8.1 lbf ft) Coolant temperature sensor M10x1.25 12 Nm (8.9 lbf ft)
Page 152 23 TECHNICAL SPECIFICATIONS 23.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx. 23 l (6.1 US gal) Super unleaded (ROZ 95) p. 160) Fuel reserve, approx. 3.5 l (3.7 qt.) 23.4 Chassis Frame Lattice frame made of chrome molybdenum steel tub- ing, powder-coated WP SuspensionSemi‑active Suspension...
Page 153 The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: KTM.COM 23.7 Fork Fork article number 14.18.1Q.23...
Page 154 23 TECHNICAL SPECIFICATIONS 23.8 Shock absorber Shock absorber article number 01.18.1Q.23 WP SuspensionSemi‑active Suspension Shock absorber Spring rate Medium (standard) 185 N/mm (1,056 lb/in) Spring length 185 mm (7.28 in) Static sag 24 mm (0.94 in) 23.9 Chassis tightening torques Brake fluid reservoir for rear brake 3.5 Nm (2.58 lbf ft) cover...
Page 155 TECHNICAL SPECIFICATIONS 23 Screw, holder for RACE-ON 3 Nm (2.2 lbf ft) antenna Screw, light control unit holder 3.5 Nm (2.58 lbf ft) Screw, locking cylinder of passen- 2.5 Nm (1.84 lbf ft) ger seat latch Screw, mask support 4 Nm (3 lbf ft) Screw, presilencer heat protector 4 Nm (3 lbf ft) Screw, silent block on combination...
Page 156 23 TECHNICAL SPECIFICATIONS Screw, license plate holder on 12 Nm (8.9 lbf ft) lower rear panel Screw, passenger seat latch 6 Nm (4.4 lbf ft) Screw, radiator hose clip 3 Nm (2.2 lbf ft) Screw, rear wheel speed sensor 4 Nm (3 lbf ft) Screw, seat and fuel tank guard 6 Nm (4.4 lbf ft) Screw, shift lever stub...
Page 157 TECHNICAL SPECIFICATIONS 23 Screw, rear brake disc 28 Nm (20.7 lbf ft) Loctite ® 243™ Screw, shift lever on footrest 20 Nm (14.8 lbf ft) bracket Loctite ® 243™ Screw, shift shaft deflector on 10 Nm (7.4 lbf ft) frame Loctite ®...
Page 158 23 TECHNICAL SPECIFICATIONS Screw, front wheel spindle M25x1.5 45 Nm (33.2 lbf ft) Thread greased Screw, steering head, top M25x1.5 18 Nm (13.3 lbf ft) Nut, rear axle, shock absorber side M35x1.5 200 Nm (147.5 lbf ft) Loctite ® 2701™/lock the locking wire with locking varnish Nut, rear axle M50x1.5...
Page 159 The functional and equipment scope is model-dependent and may not include all wireless systems and application areas referred to. KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines. The full text of the Declaration of Conformity is available at the following Internet address.
Page 160 24 DECLARATIONS OF CONFORMITY 24.3 Country-specific declarations of conformity (CCU‑2) E02299-01...
Page 161 SUBSTANCES 25 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 MOTOREX ®...
Page 162 25 SUBSTANCES Engine oil (SAE 5W/40) Standard/classification – JASO T903 MA2 ( p. 162) – SAE ( p. 162) (SAE 5W/40) Guideline – Use only engine oils that comply with the specified standards (see specifications on the container) and that possess the corresponding properties.
Page 163 AUXILIARY SUBSTANCES 26 Chain cleaner Recommended supplier MOTOREX ® – Chain Clean Fuel additive Recommended supplier MOTOREX ® – Fuel Stabilizer Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX...
Page 164 27 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motor- cycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.
Page 165 Hill Hold Control Assist, which prevents the vehicle from rolling back- wards on an incline KTM RACE ON System that releases the ignition, steering lock, and fuel tank filler cap via a remote key with a transponder Launch control...
Page 166 29 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...
Page 167 133) is not enabled or is cur- rently intervening. The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if the motorcycle traction control actively engages or if the HHC ( p.
Page 168 INDEX Chain INDEX checking ......96 cleaning ......94 +RES/-SET button dirt, checking for .
Page 169 INDEX Language ......61 Cornering light ......118 Last search .
Page 170 INDEX Fuel tank filler cap lifting with front lifting gear ... . . 89 closing ......26 raising with the rear lifting gear .
Page 171 INDEX basic position, checking ....69 Turn signal switch ..... . . 17 Type label .
Page 172 *3214765en* 3214765en 24.01.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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