Tyco Electronics 58649-1 Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
The PRO- - CRIMPER III Hand Crimping Tool Assembly is a "Commercial"
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
Locator Assembly{
58649--2
{ Supplied with die assembly, also available separately.

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool Assembly
58649--1 consists of Die Assembly 58649--2 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Reasons for revision can be found in Section 11,
Revision Summary.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
PRO- CRIMPER* III Hand Crimping
Tool Assembly 58649- 1 with
Die Assembly 58649- 2
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
Moving Jaw
Ratchet Adjustment Wheel
Contact Family}
21 Position
Connector Signal Connector Signal
58515--6
Hermaphrodite
Contact
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Stationary Jaw
Size
2
(mm )
0.5
1.0
and
0.5 + 0.5
} Contact the Tooling Assistance Center or Product Information
(see below) for specific contact part numbers.
Figure 1
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.

2. DESCRIPTION

(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408- - 4404
19 JUN 09 Rev A
Back of Tool
(Wire Side)
Pivot Pin
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary Handle
Moving Handle
Wire
Insul Dia Strip Length
(mm [in.]) (mm [in.])
2.30
[.090]
7.00 7 00
[.275]
2.60
[.102]
1 of 5
LOC B