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AGI C-Line Assembly, Operating & Maintenance Instructions
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AGI C-Line Assembly, Operating & Maintenance Instructions

Bucket elevator
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Summary of Contents for AGI C-Line

  • Page 10 WARNING...
  • Page 11 S E R V I C E D I S C O N N E C T O F F...
  • Page 13 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: 90204010 (a) 90204010b (put in visible location on guard) WARNING (placed behind the MISSING GUARD HAZARD guard in the To prevent serious injury or death, shut off power and belt drive area) reattach guard before operating machine.
  • Page 14 WARNING WARNING WARNING WARNING MISSING GUARD HAZARD To prevent serious injury or death, shut off power and reattach guard before operating To prevent serious injury or death: ENTANGLEMENT HAZARD machine. AMPUTATION HAZARD To prevent serious injury or death: Exposed buckets and moving parts can PN 90204011 cause severe injury.
  • Page 15 HNGI-0326...
  • Page 16 HNGI-0329...
  • Page 17 HNGI-0340...
  • Page 18 HNGI-0331...
  • Page 19 Right Hand Drive Left Hand Drive (Optional) (Standard) HNGI-0330...
  • Page 20 down-leg up-leg 50-1/4” (1276 mm) 37-1/4” (946 mm) HNGI-0332...
  • Page 22 11” x 9” 14” 17” 14” x 11” (279 x 229 mm) (356 mm) (432 mm) (356 x 279 mm) boot upright angle (or boot sti ener) 23” 20” x 11” Note (584 mm) (508 x 279 mm) Dimensions in these drawings are close approximates. HNGI-0378...
  • Page 27 guy cables 45° 90° 90° 90° HNGI-0251 anchor distance from elevator guy cables turnbuckle deadman footing HNGI-0252...
  • Page 28 100’ 100’ 100’ (5) 45’ (13.72 m) are not o ered by AGI. 80’ TOTAL CABLE: 80’ 80’ B. Guy cables used must be determined by the foundation or site planning 1960’...
  • Page 30 optional rub sensor mount plate 10338788 head assembly sensor mount cover sensor 608566 boot mount cover assembly 608566 HNGI-0418...
  • Page 37 CORRECT WAY LIFT TO LIFT LIFT WRONG WAY TO LIFT...
  • Page 39 HNGI-0404...
  • Page 40 platform brace angle platform base platform support washer 608898 Top View platform support angle platform support washer 608898 platform support washer 608898 platform End View base platform support angle platform brace angle HNGI-0386...
  • Page 41 3/8” x 1” hex bolt 3/8” ange nut HNGI-0387...
  • Page 42 This gure shows a left hand drive con guration. 115-9/16” Reverse right hand drive (2935 mm) components. 53-1/2” base, (1359 mm) drive side 117-7/8” (2994 mm) 11” x 9” only locations 108-15/16” (2767 mm) 23” platform (584 mm) base, support ange 11”...
  • Page 43 elevator head section level 6-1/2” (165 mm) work platform ange support angle seam 40-3/16” (1021 mm) work platform bottom support angle elevator leg section platform band explosion vent HNGI-0379...
  • Page 44 platform drive side support washer base section 608898 center base section elevator head section door side base section platform band work platform elevator support angle leg section work platform bottom support angle HNGI-0380...
  • Page 45 platform support washer 608898 door side base section elevator head section drive side base section work platform work platform brace angle brace angle work platform bottom leg section support angle HNGI-0381...
  • Page 46 work platform head brace angle drive side ladder bracket base section post work platform end rail work platform side rail 5’ (1524 mm) ladder section 10021889 work platform post support angle center base section door side base section work platform bottom support angle platform...
  • Page 47 head center ladder bracket base section work post platform side rail 5’ (1524 mm) ladder section drive side 10021889 base section work platform door side support angle work platform base section brace angle 2 hole support inner platform washer band 608898 work platform bottom...
  • Page 48 trunking locations angle 88-5/16” (2243 mm) 11” x 9” 46-15/16” (1192 mm) 14” x 11” 49-15/16” (1268 mm) 20” x 11” 55-15/16” (1421 mm) 32-15/16” (837 mm) 38-7/16” (976 mm) 45-3/8” 11” x 9” only (1153 mm) 34-7/16” 83-13/16” (875 mm) (2243 mm) 11”...
  • Page 49 distributor platform upper support section angle platform band 42-5/8” (1083 mm) distributor platform lower support angle 40-3/16” (1021 mm) distributor platform bottom support angle HNGI-0383...
  • Page 50 dist. platform upper platform support angle support washer 608898 platform base dist. platform lower support angle elevator leg section platform dist. platform band bottom support angle HNGI-0384...
  • Page 51 dist. platform lower support angle platform support washer platform 608898 band dist. platform base section section dist. platform brace angle dist. platform bottom support angle HNGI-0385...
  • Page 52 dist. platform platform upper support band angle dist. platform side angle inside post bottom back rail platform connecting band rail bottom outside rail outside bottom post rail outside rail dist. platform base dist. platform brace angle platform band dist. platform bottom dist.
  • Page 53 2 hole support washer distributor 608898 platform distributor platform side rail upper support angle back rail leg section (explosion vent leg section shown) back post distributor platform connecting distributor angle platform base distributor platform top front rail front distributor post platform distributor support...
  • Page 54 11” x 9” = 31” (787 mm) 14” x 11” and 20” x 11” = 33” (838 mm) 11” x 9” = 11” (279 mm) 14” x 11” = 14” (356 mm) 20” x 11” = 20” (508 mm) 6-1/8” (156 mm) 28”...
  • Page 55 rest platform rest platform connector band upper support angle 608897 608897 rest platform post at opening 608893 rest platform base rest platform 608890 rest platform side rail post at opening 608894 608893 2 hole support washer 608898 rest platform end rail 608895 rest platform side rail...
  • Page 56 elevator leg section rest platform upper support angle rest platform assembly 608897 rest platform platform lower support angle band 608896 HNGI-0375...
  • Page 57 rest platform rest platform upper support angle connector band 608897 608897 rest platform side rail 608894 elevator leg section ladder section rest platform end rail rest platform 608895 post at opening 608893 rest platform lower support angle 608896 rest platform side rail 608894 rest platform...
  • Page 58 (not supplied by AGI) clip (not supplied by AGI) HNGI-0269...
  • Page 59 down-leg up-leg inlet hopper inlet hopper standard ared inlet hopper inlet hopper HNGI-0334...
  • Page 60 motor motor V-belts mount motor sheave, bushing reducer, bushings, left hand reducer sheave, belt guard bracket bushing belt guard assembly torque arm, right hand clamp, belt guard bracket pivot link, HNGI-0368...
  • Page 61 bushing reducer bushing reducer head head shaft torque clamp torque arm assembly pivot ear reducer housing torque arm link bolt torque arm HNGI-0406 torque arm pivot ear 3/4” lock nut...
  • Page 62 head head shaft reducer motor mount torque arm motor mount uprights HNGI-0335...
  • Page 63 head motor mount assembly assembly upright reducer HNGI-0359...
  • Page 64 jack shaft faces motor screw are ush motor motor shaft mount reducer shaft HNGI-0362...
  • Page 65 drive shaft motor drive sheave taper-lock bushing reducer driven shaft driven sheave taper-lock bushing HNGI-0363...
  • Page 66 drive sheave motor driving sheave and shaft V-belts driven sheave reducer and shaft driven sheave HNGI-0405 HNGI-0351...
  • Page 68 belt de ection belt de ection 1/64” per inch of span force K span HNGI-0354...
  • Page 69 head assembly belt guard mounting bracket motor mount 1/2” at washer 1/2” ange nuts (behind motor mount not shown) 1/2” x 1-1/4” hex bolt motor mount support HNGI-0352...
  • Page 70 motor head assembly belt guard left back half belt guard plastic cover reducer belt guard mounting bracket motor mount support belt guard connect right back half back halves HNGI-0353...
  • Page 71 5/16” ange nut reducer shaft 5/16” bin bolt head reducer-end guard-half HNGI-0389...
  • Page 72 reducer, back face shaft reducer-end guard-half lock washer reducer mounting bolts torque arm reducer-end guard-half HNGI-0390...
  • Page 73 telescoping-end 5/16” guard-half ange nut belt guard belt guard bracket head telescoping-end reducer guard-half 5/16” reducer-end bin bolt guard-half HNGI-0391...
  • Page 74 motor mount 1/8” (3 mm) head belt guard belt guard bracket bearing reducer telescoping-end guard-half reducer-end guard-half HNGI-0392...
  • Page 75 ladder section ladder 5/16” x 1” splice 088029 bin bolt 5/16” bin bolt and ange nut ladder splice 088029 5/16” serrated ladder ange nut side rail HNGI-0346 ladder section HNGI-0348...
  • Page 76 LADDER CLIP AND BOLT, LADDER CLIP AND BOLT, PREASSEMBLED ASSEMBLED assembly 088028 ladder clip and bolt assembly NOTE how the 088028 clip attens out. STGI-1169 STGI-1170...
  • Page 77 ladder section ladder bracket (10337176 shown) ladder clip and bolt 088028 HNGI-0084...
  • Page 78 ladder 3/8” x 1” section bin bolt ladder bracket 608531 5/16” ange nut leg ange long angle ladder splice 088029 ladder bracket 608531 5/16” x 1” bin bolt HNGI-0345 3/8” x 1” bin bolt and ange nut ladder leg ange bracket long 608531...
  • Page 79 Follow all ladder clip and bolt instructions and gures. ladder cage ladder upright section D-ring HNGI-0395...
  • Page 80 Typical Ladder Cage Assembly Standard, Double, and Flared D-Rings DOUBLE D-RING 10’ (3048 mm) used to join cage sections together cage STANDARD D-RING FLARED D-RING 10’ (3048 mm) ared cage HNGI-0086...
  • Page 81 Customer’s Discretion Note This drawing shows left hand drive head assembly platform positions. All 20’ (6096 mm) maximum platforms reverse on a right hand drive. with no cage Distributor and rest platforms assemble 30’ (9144 mm) maximum in reverse. Right hand and left hand with cage work platforms do not.
  • Page 82 joining sections joined sections ange section 3/8” x 1” bin bolt section ange section 3/8” section ange HNGI-0350...
  • Page 84 EYE AND EYE HOOK AND EYE HOOK AND HOOK JAW AND JAW JAW AND EYE...
  • Page 85 Exploded View thimble cable stop sleeve cables wire rope clip U guy cable mount 3/8” x 1” hex nut hex bolt saddle 3/8” anges ange nut Assembled View completed guy cable connection assemblies (4 places) HNGI-0355...
  • Page 86 head distributor platform work platform an upper stackable leg section 30’ (9144 mm) or less distributor platoform an intermediate stackable leg section 30’ (9144 mm) or less boot HNGI-0336...
  • Page 90 at head bolt at washer lock washer HNGI-0298...
  • Page 92 The angle Prepare two adequate assembly on the belt-width length steel other side is the angles for lifting. lifting top belt end same. In the top point bucket holes, Install the angles Choose two lifting eye using standard hex bolts, eyebolt holes 1/16” bolts, at washers, or less greater diameter and hex nuts...
  • Page 93 inspection door panel DO NOT REMOVE inspection door panel x-brace support channel DO NOT REMOVE HNGI-0414...
  • Page 94 down-leg up-leg adjust the take-up to the highest position HNGI-0365...
  • Page 95 feed in belt rope pulley HNGI-0413...
  • Page 97 5’ (1524 mm) minimum belt HNGI-0300...
  • Page 98 take-up (1 on each boot side) HNGI-0366...
  • Page 99 bearing shaft bearing bearing adjustment mount bolt bolt weld nut bearing mount weld bearing bearing mount bolt adjustment jamb bolt HNGI-0419...
  • Page 100 head pulley bucket bucket head elevator elevator belt belt bearing HNGI-0420...
  • Page 101 throat plate end view bucket belt approximately 1/4” (6 mm) throat adjust plate head discharge head assembly front inspection door HNGI-0367...
  • Page 107 1/4” hex nut 90005005 1/4” at washer 90010000 1/4” x 3/4” explosion vent centering washer leg explosion vent truss head 900100324 door panel bolt 11” x 9” - 608844 90000254 14” x 11” - 608847 20” x 11” - 608850 1/4”...
  • Page 108 1/4” x 3/4” head explosion vent truss head 1/4” at washer door panel 1/4” hex nut bolt 90010000 11” x 9” - 9060086 90005005 90000254 explosion vent 14” x 11” - 9060091 centering washer 20” x 11” - 9060096 900100324 1/4”...
  • Page 122 (varies per installation and is not given in the table below) HNGI-0258b...
  • Page 123 head discharge ange HNGI-0408 11-5/8” (295 mm) 16” (406 mm) 5-13/16” 5-13/16” 4” 4” 4” 4” (148 mm) (148 mm) (102 mm) (102 mm) (102 mm) (102 mm) 10” (254 mm) 11-5/8” (295 mm) 13-15/16” 10” (354 mm) (254 mm) 16”...
  • Page 124 drive sheave motor MIN. – MAX. shaft centers reducer driven sheave HNGI-0364...
  • Page 128 Factory use only 9060124...