Clemas & Co GANSOW 71BF 85 Series Service And Parts Manual
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Clemas & Co GANSOW 71BF 85 Series Service And Parts Manual

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GANSOW 71BF 85 SCRUBBER DRYER
SERVICE AND PARTS
MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way,
Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email:
info@clemas.co.uk
Web:
www.clemas.co.uk
2 ENGLISH

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  • Page 1 GANSOW 71BF 85 SCRUBBER DRYER SERVICE AND PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.uk 2 ENGLISH...

  • Page 2: Table Of Contents

    INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… 5 PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… 22 SPECIAL INFORMATION FOR 10. USING THE BATTERIES AND CHARGER………………… 23 CONTROL AND MAINTENANCE 11. OPERATIONS…………………….…………………….…… IMPORTANT WARNINGS: 1.1.
  • Page 3 1.2. IMPORTANT! This appliance is not suitable for washing carpet or textile floors or wood floors not treated with non-absorbent resin. 1.3. This appliance is not approved for use on public roads or highways. 1.4. This appliance may only be used by personnel fully trained in its correct and appropriate use.
  • Page 4 Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified. 1.12. All electrical functions of the machine are interrupted immediately as soon as the plug is plugged into the charger socket.

  • Page 5: Instructions Before Operating

    * Not relevant to maintenance free gel batteries INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased). 2.2. Note that the batteries deliver maximum power only after eight to ten charging cycles.

  • Page 6: Practical Guide For The Operator

    PRACTICAL GUIDE FOR THE OPERATOR: 3.1. *IMPORTANT - Seal the battery cells by screwing on the caps. * Not relevant to maintenance free gel batteries 3.2. After turning the charger off, unplug the connection lead from the charger from the battery socket to power the machine. 3.3.
  • Page 7 3.6. Light pressure and a slight sideways movement of the pedal release the brushes which are lowered in contact with the ground. 3.7. To activate brush rotation, press the corresponding button on the left side of the control panel. MACHINES WITH DIAPHRAGM: Pressing this button opens the water solenoid valve and turns the water pump on.

  • Page 8: Instructions

    INSTRUCTIONS: 4.1. SERIES "B" MODELS WITHOUT DRIVE: The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
  • Page 9 4.3. By means of a vacuum created inside the collection tank, the used water and the dirt are completely absorbed and conveyed to the dirty water tank. To prevent dirty water or foam damaging the vacuum motor, the collection tank is protected by two sensors (electrodes) which shut the machine down when the tank is full (they also detect the level of any foam present).
  • Page 10 simpler and more effective, the appliance is fitted with an exclusive system: the tank tilts backwards, after raising the lid, lift the tank until it rests on the chassis (empty before tilting); after removing the cap, lower the drain hose to allow the water to run off rapidly;...
  • Page 11 4.8. When parking the machine, you are recommended to lower the brush head to anchor it to the ground. 4.9. The machine has a rapid brush replacement system: 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
  • Page 12 When topping up with distilled water make sure the level of liquid is the same in all the battery cells. Dry cells shorten battery life and may cause irreparable damage to the entire battery (not relevant to maintenance-free gel batteries). ATTENTION If the battery is damaged, the acid is highly corrosive! 4.12.

  • Page 13: Troubleshooting

    5. TROUBLESHOOTING: 5.1. No water is delivered, check that: the brush is moving, if necessary, activate the brush by using the button on the left of the control panel, there is water in the tank and the level is above the filter (the red LED on the switch board is flashing), if necessary, top up and add detergent, the clean water filter is not clogged,...
  • Page 14 check the main fuse. check the charge of the batteries and if necessary, charge. 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose. make sure the suction hose between the squeegee and the dirty water tank is not blocked.
  • Page 15 screw on the mobile support, tightening lightens the pressure, unscrewing increases pressure. PARABOLIC SQUEEGEE: adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee. 5.7. The brush motor shuts down: the automatic battery protection device has tripped.
  • Page 16 6. SERVICE AND MAINTENANCE: 6.1. Before any servicing or maintenance work is carried out on the machine and before any parts are replaced: drain both tanks completely, unplug the plug from the charger from the charger socket, turn off the key switch. 6.2.

  • Page 17: Optional Accessories

    6.9. The outlet slits on the suction motor should be checked and cleaned regularly, especially where there is a considerable amount of fluff in the atmosphere. 6.10. A general control by authorised Gansow personnel is recommended at least once every six months. 7.
  • Page 18 Squeegee width Capacity per hour theor. m²/h 1840 2120/2930 2120/2930 Maximum speed km/h 4/5,5 4/5,5 Number of brushes Brush diameter Max. brush pressure 31.5 31.5 Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power B : MECHANICAL B : MECHANICAL Drive Mechanical...
  • Page 19 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 Cleaning width 650/680 700/720 Squeegee width 1000 1000 1150 Capacity per hour theor. m²/h 2120/2930 3850 4675 Maximum speed km/h 4/5,5 Number of brushes Brush diameter Max. brush pressure 31,5 Pressure of brush head g/cm...
  • Page 20 TECHNICAL SPECIFICATION: 124x69x113 Machine size 163x76x111 167x86x111 X/Y/Z 139x69x113 Total oscillation value m/s² <2,5 <2,5 <2,5 91 BF 70/72 91 BF 85 101 BF 70/72 Cleaning width 700/720 700/720 Squeegee width 1000 1150 1000 Capacity per hour theor. m²/h 3850 4675 3850 Maximum speed...
  • Page 21 TECHNICAL SPECIFICATION: Brush motor power Drive ELECTRONIC ELECTRONIC ELECTRONIC Nominal drive motor power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 139x76x113...
  • Page 22 TECHNICAL SPECIFICATION: Cleaning width 700/720 Squeegee width 1150 1000 1150 Capacity per hour theor. m²/h 4675 3850 4675 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power Drive ELECTRONIC...
  • Page 23 TECHNICAL SPECIFICATION: Number of batteries Voltage of batteries in series Machine size 167x86x115,5 163x76x115,5 167x86x115,5 X/Y/Z Total oscillation value m/s² <2,5 <2,5 <2,5 101 BF 70/72 S 101 BF 85 S 131 BF 100 S Cleaning width 700/720 1000 Squeegee width 1000 1150 1150...
  • Page 24 TECHNICAL SPECIFICATION: Nominal drive motor 1100 power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 163x76x115,5 167x86x115,5 168x102x115,5 X/Y/Z Total oscillation value...

  • Page 25: Ce Conformity Declaration

    CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.

  • Page 26: Special Information For 10. Using The Batteries And Charger

    Fax: +49 (0)2303 2580 199 SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
  • Page 27 Every battery should only be discharged to 70 or 80% of its rated capacity. You will overburden the batteries, if you use your machine too long, too often. How long you can safely work your machine, will be explained to you, when our service personnel installs your equipment.
  • Page 28 If loads are connected, e.g. BEM, a full charge could be needed after 3 weeks. Float charging at the instructed charging voltage. - Correct connection of the battery charger. Please take careful note that: the plug of the charger cable is firmly plugged into the machine; the mains plug is firmly fitted into the wall socket.
  • Page 29 therefore damaged prematurely. Should you find loose post terminals, please do not simply tighten them, but remove them, clean the post and the terminal inside and out, smear with battery grease and refit tightly. - Run-in instruction Note that brand-new batteries need a running-in period and thus can not yet supply full power during the first 8 - 10 discharges.
  • Page 30 Tap water has an electrical conductivity and will destroy the batteries. You can purchase distilled water at Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany.

  • Page 31: Control And Maintenance 11. Operations

    CONTROL AND MAINTENANCE OPERATIONS: IMPORTANT Repairs should preferably be performed by qualified personnel. Only original spare-parts may be used. Modification of the machine without the approval of the manufacturer or the use of unauthorised materials invalidates the warranty as the structural condition of the machine may differ from that described in the certificate After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company...
  • Page 32 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
  • Page 33 Description of controls interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 4. Collection tank Make sure the drain hoses are not blocked Make sure the suction hose is not blocked 5. Batteries Check the condition of the cables and the seal of the cell caps.
  • Page 34 IP Gansow GmbH Dreherstraße 9 59425 Unna www.gansow.de kundendienst@gansow.d Tel.: 0049 (0)2303 2580-0 ENGLISH 35...
  • Page 35 DATUM/DATE: 03/2011...
  • Page 36 85607 71 BF 85 Verkleidung-Cover Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05328 VTVT00173 Schraube, Senkkopf-, M 6 x 25 countersunk head screw, M 6 x 25 0002 05096 VTDD00482 Mutter, Sechskant, M 6 hexagonal screw, M 6 0003 01728...
  • Page 37 85607 71 BF 85 0028 05557 VTRS00067 Rosette, M 5, schwarz collar, M 5, black 0029 31265 Aufkleber, Keil, grün, links, 71/101/121 BF sticker,wedge form,gr.,left, 71/101/121 BF 0030 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0031 31275 Aufkleber, grün, 71 BF 85...
  • Page 38 DATUM/DATE: 03/2011...
  • Page 39 85607 71 BF 85 Verkleidung-Cover 0038 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0039 05114 VTRS00040 Scheibe, Unterleg-, 12 x 18 x 1 mm washer, 12 x 18 x 1 mm 0040 05219 VTDD00027 Mutter, Sechskant-, selbstsichernd, M 10 hexagonal nut, selfsealing, M 10 0041 05116...
  • Page 40 DATUM/DATE: 03/2011 85602/85604/85606/85607 MODELL/MODEL: 71/121 BF 72/85 GESTELL/FRAME BLATT/PAGE: 02...
  • Page 41 DATUM/DATE: 03/2011...
  • Page 42 85607 71 BF 85 Gestell-Frame Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24029 Gestell, 71/121 BF frame, 71/121 BF 0002 14331 RTRT00064 Lenkrolle, 160 mm caster wheel, 160 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30 carriage bolt, M 8 x 30 0004 75057...
  • Page 43 DATUM/DATE: 03/2011...
  • Page 44 85607 71 BF 85 Wassertank-Tank Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05359 MPVR60346 Abdeckkappe, Kunststoff-, M 6 cap for hexagonal nut, M 6 0002 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35 0003 05123 VTRS00043 Scheibe, Unterleg-, M 6...
  • Page 45 85607 71 BF 85 0028 13458 RCVR00120 Kappe, Abdeck-, 51 mm, schwarz cover, 51 mm, black 0029 04374 MPVR01049 Sieb, komplett, 130 mm filter, complete, 130 mm 0030 HT1020 MPVR04735 Klappe im SW-Tank plate inside the dirt water tank 0031 01620 RCVR00088 Rohrbogen, 90 Grad, 40 mm, PVC elbow, 90 degree, 40 mm, PVC...
  • Page 46 DATUM/DATE: 03/2011...
  • Page 47 85607 71 BF 85 Wassertank-Tank 0038 05136 VTRS01080 Federring, M 8 spring washer, M 8 0039 05250 VTVT00449 Schraube, Sechskant, M 8 x 35 hexagonal screw, M 8 x 35 0040 31236 Buchse, 12-Polig socket, 12-poles 0041 31237 Stecker, 12-Polig plug, 12-poles 0042 05117...
  • Page 48 85607 71 BF 85 0065 05242 VTRS00504 Scheibe, Unterleg-, M 8, VA washer, M 8, stainless steel 0066 05221 VTDD36474 Mutter, Hut-, M 8 cap nut, M 8 0067 MECI00516 Schalter, Schwimmer-, SW-Tank, float switch inside the clean water tank Blatt/Page 5...
  • Page 49 85602/85604/85606/85607 DATUM/DATE: 03/2011...
  • Page 50 85607 71 BF 85 Schlaeuche-Hoses Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14766 TBFX00014 Schlauch, Saug-, 850 mm suction hose, 850 mm 0003 14672 MPVR01097 Clips, Schlauchhalterung-,...
  • Page 51 85602/85604/85606/85607 MODELL/MODEL: 71/121 BF 72/85 DATUM/DATE: 03/2011...
  • Page 52 85607 71 BF 85 Schaltkasten-Switch box Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31252 Schaltkasten, komplett, 71/91/101/121 BF switch box, complete, 71/91/101/121 BF 0002 31232 Aufkleber, Schaltpult, 61B/41-131BF sticker, switch board, 61B/41-131BF 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete 0004 MECI00506 Schalter, Unterteil,...
  • Page 53 85607 71 BF 85 0027 05098 VTDD01678 Mutter, Sechskant-, M 5 hexagonal nut, M 5 0028 31237 Stecker, 12-Polig plug, 12-poles Blatt/Page 7...
  • Page 54 85602/85604/85606/85607 MODELL/MODEL: 71/121 BF 72/85 DATUM/DATE: 03/2011...
  • Page 55 85607 71 BF 85 Fahrsteuerung-Drive control Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41175 PMQE00153 Lenkgriff, 71/91/101/121 BF steering handle, 71/91/101/121 BF 0002 16395 Kabel, Buchsen-, 1550 mm socket cable, 1550 mm 0003 06785 CMCV00063 Kabel, Stecker für Lenkgriff plug cable for steering handle 0004...
  • Page 56 85602/85604/85606/85607 MODELL/MODEL: 71/121 BF 72/85 DATUM/DATE: 03/2011...
  • Page 57 85607 71 BF 85 Verdrahtung-Wiring Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31269 Verdrahtungsplatte, komplett,71/101/121BF wiring plate, complete, 71/101/121 BF 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 14643 MEVR00379 Sicherungsautomat, 25 A automatic fuse, 25 A 0004 14643...
  • Page 58 85607 71 BF 85 0028 11333 MEVR00341 Stecker, Lade-, 50 A, rot charging plug, 50 A, red 0029 13533 BAAC00026 Batterie, 6V/180Ah battery, 6V/180 Ah 0030 14845 MEVR00933 Kabel, Verbindungs-, für 4 x 6 V Batterien cable conection for 4 x 6 V batteries 0031 70164 MEVR00564 Sicherung, 2 A...
  • Page 59 85602/85604/85606/85607 MODELL/MODEL: 71/121 BF 72/85 DATUM/DATE: 03/2011...
  • Page 60 85607 71 BF 85 Verdrahtung-Wiring 0038 06264 Kabel, rot, 10 mm² cable, red, 10 mm² 0039 31270 Batteriekabel, komplett, 71/101/121 BF battery cable, complete, 71/101/121 BF Blatt/Page 10...
  • Page 61 DATUM/DATE: 03/2011...
  • Page 62 85607 71 BF 85 Magnetventil-Solenoide valve Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 '' 0003 12476 RCVR00109 Winkel-Einschraubstutzen, 12 mm...
  • Page 63 DATUM/DATE: 03/2011 85604/85607/85623 MODELL/MODEL: 71/101/121 BF 85 BUERSTENKOPF/BRUSHHEAD BLATT/PAGE: 09...
  • Page 64 DATUM/DATE: 03/2011...
  • Page 65 85607 71 BF 85 Buerstenkopf-Brush head Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05012 VTVT00444 Schraube, Sechskant-, M 6 x 20 hexagonal screw, M 6 x 20 0002 05131 VTRS01079 Federring, M 6 spring washer, M 6 0003 05119 VTRS00041 Scheibe, Unterleg-, M 6...
  • Page 66 85607 71 BF 85 0027 01787 LAFN01253 Bolzen mit Kopf, 12 x 40 mm bolt with head, 12 x 40 mm 0028 75135 MPVR01575 Abdeckkappe, M 8 cover for srew, M 8 0029 05220 VTDD86484 Mutter, Sechskant-, selbstsichernd, M 8 hexagonal nut, self sealing, M 8 0030 05118...
  • Page 67 DATUM/DATE: 03/2011...
  • Page 68 85607 71 BF 85 Saugfuss-Squeegee PMVR02025VA Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41160 DBDB00947 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13788 CMCV00077 Drahtseil, 420 mm wire rope, 420 mm 0004 75154...
  • Page 69 85607 71 BF 85 0028 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0029 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0030 LAFN04041 Abstandshülse, für Stützrolle sleeve for squeegee wheel 0031 RTRT00379 Stützrolle am Saugfuss squeegee wheel 0032 05119...
  • Page 70 DATUM/DATE: 03/2011...
  • Page 71 85607 71 BF 85 Saugfuss-Squeegee PMVR02025VA 0038 MLML49422 Feder an Stützrolle spring for squeegee wheel 0039 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0040 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0041 05119 VTRS00041 Scheibe, Unterleg-, M 6...

This manual is also suitable for:

Gansow 31 b 46/50Gansow 41 b/bf 53/57Gansow 61 b/bf 53/57Gansow 61 b/bf 65/68Gansow 71 bf 70/72Gansow 71 bf 85 ... Show all

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