Blanco Cook BC ES 2 Operating Instructions Manual
Blanco Cook BC ES 2 Operating Instructions Manual

Blanco Cook BC ES 2 Operating Instructions Manual

Fume extraction module
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BLANCO COOK
BC ES 2/BC ES 3 Fume Extraction Module
Operating Instructions/Service Information

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Summary of Contents for Blanco Cook BC ES 2

  • Page 1 BLANCO COOK BC ES 2/BC ES 3 Fume Extraction Module Operating Instructions/Service Information...
  • Page 2 BLANCO COOK Fume Extraction Module General Information Copyright These instructions are protected by copyright. None of this information may be reproduced, distributed, used to the advantage of our competitors or made accessible to third parties either completely or in part.
  • Page 3: Table Of Contents

    BLANCO COOK Fume Extraction Module Contents – Operating Manual Part 1: Operating Manual Target group ..........1 About this product Application .
  • Page 4 Underframe cooling table ........61 BLANCO microfibre cleaning cloth ......61 BLANCOPOLISH stainless steel cleaning and -care agent .
  • Page 5 BLANCO COOK Fume Extraction Module Contents – Service information Part 2: Service information Target group ..........63 Safety Location .
  • Page 6 BLANCO COOK Fume Extraction Module BA 154 470 -en- 2.1-6/10...
  • Page 7: Part 1: Operating Manual

    Part 2: Service information includes advanced information, for example concerning assembly and maintenance work, and is addressed solely to special service personnel (e.g. experts trained by BLANCO) having required expert knowledge for the correct implementation of the work described.  "Part 2: Service information" on page 63.
  • Page 8: About This Product

    (without moisture condensation). Product features General information The BLANCO COOK fume extraction module is made of stainless steel as standard. It is closed on three sides, all visible parts are micro-polished. The fume extraction module consists of an attachment of one extraction bridge and two exhaust ducts as well as an underframe with two odour filter boxes.
  • Page 9: Standard Model

    On customer and short side, optional panelling of laminated sheet-material is available. Operation The BLANCO COOK fume extraction module sucks in grease, moisture and annoying odours during cooking or temperature maintenance, filters the sucked air and blows it out from the underside of the unit.
  • Page 10: Options And Accessories

    BLANCO COOK Fume Extraction Module Operating Instructions Options and accessories The BC ES 2/BC ES 3 fume extraction module is available with the following optional equipment:  Railing on the lid of the extraction bridge  Lighting for illuminating the hob on the operator side with On/Off switch on the operating panel ...
  • Page 11: Functional Principle

    Operating Instructions BLANCO COOK Fume Extraction Module Functional principle Description Two radial fans in the underframe produce a suction in the extraction bridge that sucks in fumes from the cooking units (1). An additional air stream from the nozzles of the air guide plates in the setting range precisely guides the fumes to the extraction bridge (2).
  • Page 12: Safety

    BLANCO COOK Fume Extraction Module Operating Instructions Safety General Information The unit has been built using state-of-the-art technology. Accordingly, all the requirements necessary for safe operation have been fulfilled. Additional dangers do nevertheless exist when the unit is operating. The safety precautions and warnings in these operating instructions are there to help you protect yourself against these sources of danger.
  • Page 13: Transport

    Operating Instructions BLANCO COOK Fume Extraction Module Warning sign Meaning - Mounting Location "Caution: external voltage" in the unit interior next ACHTUNG! Fremdspannung to both terminals of the power cable (only with unit ATTENTION! External voltage model with 2 power cables)
  • Page 14: Operation

    BLANCO COOK Fume Extraction Module Operating Instructions The unit must not be operated outdoors in the rain. If water comes into contact with hot grease, in the worst cases a grease explosion with grease fires may be caused resulting in extremely serious property damage and injuries.
  • Page 15 Operating Instructions BLANCO COOK Fume Extraction Module Protective temperature limiters No open flames may be extracted with the fume extraction module, for example as produced with the flambéing of foods or when cooking over an open flame. With fire with open flames in the cooking area, very hot air is sucked into the unit.
  • Page 16 BLANCO COOK Fume Extraction Module Operating Instructions Permissible surface loading per attachment:  Placement shelf: 150 kg  Tray slide: 25 kg  Hook-in shelf: 25 kg  Base bottom: 80 kg Maximum load weight for the complete unit amounts to 200 kg.
  • Page 17: Shutting Down

    Operating Instructions BLANCO COOK Fume Extraction Module Shutting down Unplugging the power plug The power plug is only to be unplugged when extraction operation is switched off and optional lights are switched off. Connected external units must also be switched off before unplugging the...
  • Page 18: Maintenance

    Repair of the unit may only be carried out by appropriately trained professionals. Repairs during the warranty period must be reported to BLANCO and approved by BLANCO before being carried out. The warranty will be invalidated if the unit is repaired by anyone else or without being commissioned.
  • Page 19: Transport

     Have the carrier confirm the damage (signature).  Retain the unit and notify BLANCO of the damage, enclosing the waybill. – or – Do not accept the unit and return it to BLANCO via the carrier.
  • Page 20: Overview

    BLANCO COOK Fume Extraction Module Operating Instructions Overview Unit BC ES 2: Unit model with placement shelf (1) Lid of extraction bridge (2) Splash guard made of ESG safety glass (3) Exhaust duct (4) Odour filter box (5) Power cable with CEE power plug...
  • Page 21 Operating Instructions BLANCO COOK Fume Extraction Module BC ES 3: Unit model with optional accessories (1) Lid of extraction bridge (2) Railing (optional) (3) Sneeze guard, open (optional) (4) Lighting (optional) (5) Exhaust duct (6) Tray slide, fold/down (optional) (7) Splash guard made of ESG safety glass...
  • Page 22: Operating Panel With Operating Modules

    BLANCO COOK Fume Extraction Module Operating Instructions  Operating panel with operating The illustration shows maximal loading for the operating panel on the right modules unit side with a 400 V CEE socket outlet, a 230 V Schuko plug and unit circuit breakers for the model with 32 A mains connection.
  • Page 23: Assignment Of Unit Circuit Breakers

    Operating Instructions BLANCO COOK Fume Extraction Module  Assignment of unit circuit The overview shows the assignment of the unit circuit breakers to each breakers electrical unit component. BC ES 2: Unit model with 32 A mains connection (1) CEE socket outlet on left operating panel (A)
  • Page 24: Start-Up

    BLANCO COOK Fume Extraction Module Operating Instructions Start-up  Prerequisites for operation Unit has reached room temperature and is dry  The unit has no known defects or visible damage  Room air system installed  Draft-free surroundings Inserting activated charcoal filters After delivery of unit, the separately delivered activated charcoal filters must be inserted.
  • Page 25: Inserting Splash Guard

    Operating Instructions BLANCO COOK Fume Extraction Module  Rotate activated charcoal filter (1) clockwise with the supplied filter mounting key (2) until the bayonet catch locks into the filter seat. Inserting splash guard After delivery of unit, the separately delivered splash guard of safety glass must be inserted.
  • Page 26: Selecting Location

    BLANCO COOK Fume Extraction Module Operating Instructions Selecting location Danger! Personal injury and property damage from grease explosion! If water comes into contact with hot grease, in the worst cases a grease explosion with grease fires may be caused resulting in extremely serious property damage and injuries.
  • Page 27: Plugging The Unit Into A Socket Outlet

    Operating Instructions BLANCO COOK Fume Extraction Module Installing between modules  With installation of the unit between other modules, the extracted air is conducted away on the sides below these modules. The free space necessary for this purpose must have a minimum height of 100 mm and a minimum length of 1,400 mm to ensure the maximum extraction performance.
  • Page 28: Connecting External Devices

    BLANCO COOK Fume Extraction Module Operating Instructions Caution! Damage to the unit electrical system and customer-supplied socket outlet! If connected external units have not been switched off before plugging in or unplugging the power plug, the unit electrical system and customer-supplied socket outlet may become damaged.
  • Page 29 Operating Instructions BLANCO COOK Fume Extraction Module Caution! Damage to the unit electrical system! If external units are not rated for the mains voltage or frequency of the socket outlets of the fume extraction module, the unit electronics of both units may suffer damage.
  • Page 30: Operation

    BLANCO COOK Fume Extraction Module Operating Instructions Operation Starting/ending extraction Both fans in the odour filter boxes are switched on and off via the same operation switch. Separate operation of the fans is not possible. With extraction operation for the first time, small, loose activated charcoal particles are blown out of the unit with the extracted air for a short period.
  • Page 31: Switching Lighting On Or Off

    Operating Instructions BLANCO COOK Fume Extraction Module Switching off extraction  End extraction operation with the "Fans" On/Off switch. The operation indicator LED of the "Fans" On/Off switch goes out. Switching lighting on or off Unit model with lighting The lighting is used to illuminate the cooking area.
  • Page 32: Extracting And Filtering Cooking Fumes

    The service life of the activation charcoal filters is very dependent upon the usage conditions of the unit. It cannot be visually recognised whether the activated charcoal filters are saturated. BLANCO recommends replacing the activated charcoal filters when odour filtering during normal operation becomes worse.
  • Page 33: Preparation For Restarting Of Unit After Protective Temperature Limiters Are Triggered

    Operating Instructions BLANCO COOK Fume Extraction Module Danger! Personal injury and property damage from grease explosion! If deep fryers or griddles are operated together with cooking units with water (e.g. bain-maries, pasta cookers etc.), water can come into contact with the hot grease.
  • Page 34: Resetting Protective Temperature Limiters

    BLANCO COOK Fume Extraction Module Operating Instructions  Inspect the interior of the extraction bridge for burn residues, clean and reinsert.  Section "Cleaning the extraction bridge" on page 41.  Remove both filter cassettes from the exhaust ducts, check synthetic filters for traces of burning and damage.
  • Page 35: Resetting Unit Circuit Breakers

    Operating Instructions BLANCO COOK Fume Extraction Module  Screw off protective covers of both protective temperature limiters and place them aside (1.). Caution! Material damage! If the protective temperature limiters are reset with a very sharp object, e.g. a skewer or needle, this may cause damage to the switch.
  • Page 36: Moving The Unit To A New Location

    BLANCO COOK Fume Extraction Module Operating Instructions  Moving the unit to a new location Extraction operation switched off  Optional lighting switched off  External devices switched off  Unplug the power plug.  Chapter "Shutting Down" on page 34.
  • Page 37: Traversing Ramps, Recesses, Slanted Surfaces

    Operating Instructions BLANCO COOK Fume Extraction Module  Lock the castor brakes.  Traversing ramps, recesses, All information and conditions for moving the unit to a new location on a slanted surfaces level surface are also valid for the traversing of ramps, recesses and slanted surfaces.
  • Page 38: Folding Up And Latching The Tray Slide

    BLANCO COOK Fume Extraction Module Operating Instructions Caution! Material damage from placing unit on floor! When traversing slanted surfaces or ramps, the unit may contact the ground and be damaged or become unmanoeuvrable due to the low ground clearance.  Transport the unit over ramps and inclined surfaces with a suitable means of transport (e.g.
  • Page 39: Unhooking/Hooking In The Hook-In Shelf

    Operating Instructions BLANCO COOK Fume Extraction Module Unhooking/hooking in the hook-in shelf Warning! Danger from overloading Overloading can lead to the hook-in shelf folding down suddenly. Objects placed on it can result in damage and/or injuries by falling down.  Load the hook-in shelf with a maximum surface load of 25 kg.
  • Page 40: Shutting Down

    BLANCO COOK Fume Extraction Module Operating Instructions Shutting Down  End extraction operation with the "Fans" On/Off switch. Shutting the unit down The operation indicator LED of the "Fans" On/Off switch goes out.  Switch off optional lighting with the "Lighting" On/Off switch.
  • Page 41: Help In The Event Of Problems

    Operating Instructions BLANCO COOK Fume Extraction Module Help in the event of problems All electrical components (fans, lighting, socket outlets) are not Cause Action supplied with electricity  Plug the power plug into the socket Power plug is unplugged or not plugged in properly.
  • Page 42: One Or Both Fans Do Not Function

    BLANCO COOK Fume Extraction Module Operating Instructions One or both fans do not function Cause Action  Plug in power plugs of the fan cables Power plug of one or both fan cables is unplugged or not in the unit socket outlets of the odour plugged in properly.
  • Page 43: Diminished Odour Filtering

    Operating Instructions BLANCO COOK Fume Extraction Module Cause Action  Install filter brackets with correct Filter brackets of the extraction bridge installed with incorrect orientation. orientation.  Section "Installing baffle plate filters and filter brackets" on page 43.  Correct seating of the filter cassette...
  • Page 44: Extraction Operation Does Not Function, "Fans" On/Off Switch Is Switched On, Operation Indicator Led Does Not Illuminate

    BLANCO COOK Fume Extraction Module Operating Instructions Extraction operation does not function, Cause Action "Fans" On/Off switch  Carry out required measures for One or both protective is switched on, operation temperature limiters have been starting up extraction gain. indicator LED does not illuminate triggered.
  • Page 45: Cleaning And Care

    Cleaning agents Powder-coated surface/synthetic surfaces The following cleaning agents may be used:  Commercial cleaning agents in aqueous solution  Soft cleaning cloth  BLANCO microfibre cleaning cloth (use with water only) – 39 – BA 154 470 -en- 2.1-6/10...
  • Page 46: Performing Maintenance On Stainless Steel

    The following cleaning agents may be used:  Commercial cleaning agents in aqueous solution  Soft cleaning cloth  BLANCO microfibre cleaning cloth (use with water only) Cleaning agents for heavily soiled stainless-steel surfaces:  Commercially available stainless steel cleaning agents, e.g. BLANCOPOLISH Performing maintenance on...
  • Page 47: Cleaning The Unit

    Operating Instructions BLANCO COOK Fume Extraction Module Cleaning the unit Caution! Danger of slipping A danger of slipping exists if cleaning water runs out of the unit during or after cleaning.  Completely wipe up any water which runs off/out of the unit.
  • Page 48 BLANCO COOK Fume Extraction Module Operating Instructions  Remove lid (1) of extraction bridge. (1) Lid of extraction bridge (2) Baffle plate filters (3) Filter brackets (4) Rack of extraction bridge  Press against the baffle plate filters (2) from below and take out the baffle plate filters upwards in turn.
  • Page 49: Cleaning The Exhaust Ducts

    Operating Instructions BLANCO COOK Fume Extraction Module Installing baffle plate filters and filter brackets  Proper operation of the unit is only ensured when all baffle plate filters are installed correctly.  When reinserting, make sure filter brackets are oriented correctly: ...
  • Page 50 BLANCO COOK Fume Extraction Module Operating Instructions  Pull filter cassette (1) upwards from the guide rails and place on a horizontal surface. (1) Filter cassette (2) Guide rails  Pull guide rails (2) upwards from the exhaust duct. Cleaning grease catch trays and exhaust ducts.
  • Page 51 Operating Instructions BLANCO COOK Fume Extraction Module  Pull off cover plate (3) of the exhaust duct (2) with the handle grips (4) from the snap closures and place aside. (1) Grease catch tray (2) Exhaust duct (3) Cover plate of exhaust duct (4) Handle grips of cover plate ...
  • Page 52 BLANCO COOK Fume Extraction Module Operating Instructions  Pull out flame protection filter (1) to the side. (1) Flame protection filter (2) Synthetic filter (3) Filter cassette frame  Remove synthetic filter (2).  Dispose of the synthetic filter according to regulations.
  • Page 53 Operating Instructions BLANCO COOK Fume Extraction Module  Insert 2 guide rails (1) into each exhaust duct. (1) Guide rails (2) Filter cassette Caution! Danger of injury and material damage from falling parts! During inserting the filter cassettes take care that the cassettes are not rotated.
  • Page 54: Cleaning The Placement Niche

    BLANCO COOK Fume Extraction Module Operating Instructions Covering the extraction bridge  Before placing the lid on, make sure that filters and filter cassettes have been inserted correctly and completely.  If guide rails and/or filter cassettes have been installed incorrectly, the lid cannot be placed evenly on top.
  • Page 55 Operating Instructions BLANCO COOK Fume Extraction Module  Pull splash guard of safety glass upwards and out.  Clean splash guard with the cleaning methods and cleaning agents described above and place aside. Caution! Material damage from glass breakage! If one of the side air guide plates is removed with installed splash guard, the splash guard may fall out and can break.
  • Page 56 BLANCO COOK Fume Extraction Module Operating Instructions  Firstly lift the customer-side air guide plates upwards with the handle (1.) and then remove at a downward angle (2.).  Clean all air guide plates with the cleaning methods and cleaning agents described above.
  • Page 57: Cleaning The Odour Filter Boxes

    Operating Instructions BLANCO COOK Fume Extraction Module  Position the side air guide plates approx. 20 mm from their final position towards the front slightly out of alignment onto the edge of the odour filter box (1.) and then push backwards as far as possible (2.) The air guide plates must be positioned evenly all along the odour filter box.
  • Page 58 BLANCO COOK Fume Extraction Module Operating Instructions  Unplug the power plugs from the unit socket outlets in both odour filter boxes.  Pull out fan (1) with the handle of the fan housing from the odour filter boxes and store away from splash water.
  • Page 59 Operating Instructions BLANCO COOK Fume Extraction Module  Rotate activation charcoal filter (1) clockwise with the supplied filter mounting key (2) until the bayonet catch snaps out of the filter seat.  Remove activation charcoal filter (1). Cleaning the odour filter boxes ...
  • Page 60 BLANCO COOK Fume Extraction Module Operating Instructions  Rotate activated charcoal filter (1) clockwise with the supplied filter mounting key (2) until the bayonet catch locks into the filter seat. Inserting fan  When connecting the fan cable, pay attention to the orientation of the power plug: The power plug can only be plugged into the unit socket outlet when the groove on the plug is on the upper side.
  • Page 61: Cleaning Closed Sneeze Guard

    Operating Instructions BLANCO COOK Fume Extraction Module Cleaning closed sneeze guard Unit model with closed sneeze guard The closed sneeze guard can be folded up for cleaning purposes.  Do not use the folded up sneeze guard as a placement surface.
  • Page 62: Maintenance

    Operating Instructions Maintenance  Having unit regularly maintained BLANCO recommends having regular maintenance performed on the unit by appropriately trained experts. Regular maintenance prevents failure of the unit, extends its operating life and contributes to general value retention.  Having unit regularly maintained by appropriately trained experts.
  • Page 63: Technical Data

    Operating Instructions BLANCO COOK Fume Extraction Module Technical data General data Dimensions (standard design with castor diameter 75 mm) Model Length Depth Height Height in mm in mm total Underframe in mm in mm BC ES 2 1338 1354 BC ES 3...
  • Page 64: Electrical Data

    BLANCO COOK Fume Extraction Module Operating Instructions Load-bearing capacities  The maximum load may not be exceeded. Component/accessory part Permitted surface load in kg Lid of extraction bridge (BC ES 2/ 13.5/18 BC ES 3) Placement shelf Tray slide (optional)
  • Page 65 Operating Instructions BLANCO COOK Fume Extraction Module BC ES 3: Unit model with 2 mains connections, 1 each 400 V CEE plug, 3N PE, 16 A, 50 or 60 Hz  Total connected load of all external units at the socket outlets must not exceed a maximum of 20.8 kW (10.4 kW per mains connection).
  • Page 66: Environment

    BLANCO COOK Fume Extraction Module Operating Instructions Environment Environmental conditions – operation Temperature range: +10 °C to +40 °C Relative humidity: 20 % to 85 % Air pressure: 700 hPa to 1060 hPa Environmental conditions – storage, transport Temperature range: –20 °C to +40 °C...
  • Page 67: Ordering Information

    Operating Instructions BLANCO COOK Fume Extraction Module Ordering information BLANCO COOK BC ES 2 Fume Article number: 370 842, 573 267 Extraction Module BLANCO COOK BC ES 3 Fume Article number: 370 417, 573 268 Extraction Module 370 417, 573 454...
  • Page 68 DIN EN 60529: Degrees of protection provided by enclosures (IP code). BGV A 3 (VBG 4): Accident prevention regulation: electrical facilities and devices. BGR 111: Working in kitchens. DIN EN ISO 9001: BLANCO is certified in accordance with DIN EN ISO 9001. – 62 – BA 154 470 -en- 2.1-6/10...
  • Page 69: Part 2: Service Information Target Group

    Part 2: Service information includes advanced information, for example concerning assembly and maintenance work, and is addressed solely to special service personnel (e.g. experts trained by BLANCO) having required expert knowledge for the correct implementation of the work described. – 63 –...
  • Page 70: Safety Location

    BLANCO COOK Fume Extraction Module Service Information Safety Location Mains connection The mains voltage and frequency listed on the rating plate must match the corresponding values of the mains socket outlet. The unit may not be used if the insulation on the power cable or the power plug is damaged.
  • Page 71: Maintenance Having Unit Regularly Maintained

    BLANCO COOK Fume Extraction Module Maintenance  Having unit regularly maintained BLANCO recommends having regular maintenance performed on the unit by appropriately trained experts. Regular maintenance prevents failure of the unit, extends its operating life and contributes to general value retention.
  • Page 72: Removing Areas Of Corrosion On Stainless Steel

    BLANCO COOK Fume Extraction Module Service Information Removing areas of corrosion on New areas of corrosion stainless steel  Disconnect the unit from the power supply.  Remove areas of corrosion with a scouring agent or fine sandpaper. Older/heavier corrosion areas ...
  • Page 73: Repairs Authorised Persons

     In-house, BLANCO-trained professionals  External, BLANCO-trained customer service  BLANCO Service Description of problem In addition to an exact description of the defect, BLANCO Service requires the following information from the rating plate:  Article number  Model ...
  • Page 74: Address

    BLANCO COOK Fume Extraction Module Service Information Address BLANCO CS GmbH + Co KG Catering Systems P. O. Box 13 10 75033 Oberderdingen Germany Phone +49 7045 44 - 81416 +49 7045 44 - 81508 E-mail cs.service@blanco.de Internet www.blanco.de Replacement of defective bulbs Unit model with lighting ...
  • Page 75: Disposal Disposing Of Synthetic Filters And Activated Charcoal Filters

    Service Information BLANCO COOK Fume Extraction Module Disposal Disposing of synthetic filters and When disposing of the synthetic filters and activated charcoal filters via activated charcoal filters commercial refuse disposal, national and local refuse disposal regulations must be complied with.
  • Page 76: Appendix Maintenance Documentation

    BLANCO COOK Fume Extraction Module Service Information Appendix Maintenance documentation Unit model: BC ES ___ Fume Extraction Module Item No.: _______________________ Date of manufacture: _________________ Serial number: __________________ Date Work carried out Carried out by – 70 – BA 154 470 -en- 2.1-6/10...
  • Page 77 Service Information BLANCO COOK Fume Extraction Module  – 71 – BA 154 470 -en- 2.1-6/10...
  • Page 78 BLANCO COOK Fume Extraction Module Service Information  – 72 – BA 154 470 -en- 2.1-6/10...
  • Page 79 If a product is modified without the coordination of the manufacturer, this declaration shall become invalid. Person authorised to compile the technical file: Stefan Rastätter; BLANCO CS GmbH +Co KG Flehinger Straße 59; 75038 Oberderdingen The VDE Testing and Certification Institute (EU Identification No. 0366), Merianstr. 28, D-63069 Offenbach, has tested and certified the product granting the VDE Marks Licence for the mark(s) as displayed.
  • Page 80 BLANCO CS GmbH + Co KG Catering Systems P. O. Box 13 10 75033 Oberderdingen Germany Phone +49 7045 44 - 81416 +49 7045 44 - 81508 E-Mail cs.service@blanco.de Internet www.blanco.de...

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