AST 450 G-2 User Manual

AST 450 G-2 User Manual

Non-contact infrared pyrometers

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AST
Accurate Sensors Technologies
We measure accurate temperature in extreme conditions
AST 450 G-2
Non-contact Infrared Pyrometers
USER MANUAL
AST - Accurate Sensors Technologies
Misgav Industrial Park, Misgav 20173, Israel
Tel: +972-4-9990025, Fax: +972-4-9990031
Email: info@accuratesensors.com
Web: www.accuratesensors.com
SW Ver. 1.1.3

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Summary of Contents for AST 450 G-2

  • Page 1 Accurate Sensors Technologies We measure accurate temperature in extreme conditions AST 450 G-2 Non-contact Infrared Pyrometers USER MANUAL AST - Accurate Sensors Technologies Misgav Industrial Park, Misgav 20173, Israel Tel: +972-4-9990025, Fax: +972-4-9990031 Email: info@accuratesensors.com Web: www.accuratesensors.com SW Ver. 1.1.3...
  • Page 2 Index 1. Chapter - 1 ........................General information 2. Chapter - 2 ........................Introduction 2.1 Special features of AST 450 G-2 2.2 Application, range and working principle 2.3 Technical specification 2.4 Optics 2.5 Fiber optics 3. Chapter - 3 ........................
  • Page 3: General Information

    -20° to +70° C. 1.1.6 Warranty AST 450 G-2 instruments have a warranty of two years from the invoice date. AST will replace defective parts, which arises from design errors or manufacturing faults. In case, if pyrometer is opened, disassembled or modified then the guarantees will loss.
  • Page 4 Ÿ 2.2 Application, Range and Working Principle AST 450 G-2 is digital pyrometer based on two wire technique provides digital signal processing with simple connections. Temperature measurement utilizes the fact that objects emit thermal radiation in an amount that directly corresponds to their own temperature and surface emissivity.
  • Page 5: Technical Specifications

    Keypad/software Measured temperature, temperature graph, response time, Readable parameters via software temperature sub-range Standard Item supplied with AST 450 G-2:- þ Signal Processor Box þ Optical Head G-2 þ Multi Fiber FOC (length - 5 m) þ Power supply cable (length - 1.5 m) þ...
  • Page 6: Fiber Optic

    Accurate Sensors Technologies 2.4 Optics The heat radiation from target object is received by the pyrometer via the lens and is then converted to an electrical signal. The measured object may be at any distance from the pyrometer. However, the farther the measured object is from the pyrometer, the larger the area that will be measured by the pyrometer.
  • Page 7 Accurate Sensors Technologies Chapter-3 Setting at the instrument 3.1 Control and interface connection Serial interface Test current switch Mounting hole Emissivity setting switch Measurement Test 12 mA Mounting hole The controls are located under the rear cover, segments are provided to set the parameters. The USB port located near to the rotary set switches is designed for use with an USB cable.
  • Page 8 Accurate Sensors Technologies 3.2.1 Example to set emissivity on the signal processor: Adjust the emissivity ε, by both switches as shown in the example. Emissivity can be adjusted between 0.05 and 1.00 in increments of 0.01. ε ε =1.00 or 100% =0.65 or 65% NOTE: - If emissivity is set to a value below 5% the pyrometer will automatically set emissivity value of 5%.The setting 00 read as ε=1.00 or 100%...
  • Page 9: Installation Of The Pyrometer

    Accurate Sensors Technologies Chapter-4 Installation of the Pyrometer 4.1 Location selection Qualified operating person should do the installation. Location should be good enough from where pyrometer should get continuous infrared radiation. 4.2 Ambient temperature The allowed operation temperature for the pyrometer is 0°C to + 70°C at electronic side and 250°C (max) at fiber and optical head.
  • Page 10 Accurate Sensors Technologies Connection: Black fiber mark Optical head Green fiber mark Furnace top with clamp Signal processor box Input power supply +24V 4.5.1 Air purge unit To protect the lens from contamination of dust, moisture & other suspended particles air purge unit is used. Air purge with mounting support supply dry &...
  • Page 11 Accurate Sensors Technologies Air purge unit with 600 mm ceramic sighting tube: (Reference No. : 8100-02) Air purge with mounting flange for furnace top: (Reference No. : 8100-03)
  • Page 12 4.6 Electrical AST 450G-2 are powered by 24 V DC (very well stabilized, ripple max. 50 mV). When connecting the device to the power supply ensure correct polarity. The device does not need to be warmed up or run in advance and is immediately ready for use.
  • Page 13: Software Installation

    Accurate Sensors Technologies Chapter - 5 Software Installation The provided AST software offers possibilities to connect three pyrometers simultaneously for parameter setting, view real time graph, offline graph and to evaluate measuring data. 5.1 Installation Install the pyrometer software using the installation guide file on CD ROM. After installation of the software;...
  • Page 14 Accurate Sensors Technologies Communication between the AST pyrometer and the software is implemented via a cable connected between the pyrometer and the PC serial port. This enables the acquisition and recording of data, as well as the transfer of commands from the software application to the AST pyrometer.
  • Page 15: Record View

    Accurate Sensors Technologies (E) Response time This parameter is use to set the analog response time of pyrometer. It is adjustable from 250mS to 10 second. (F) Change sensor type It shows pyrometer sensor type. User can change sensor type from two color to single color and vice versa (only applicable with two color pyrometer).
  • Page 16 Accurate Sensors Technologies 5.2.4 Measurement This screen shows the real temperature, sensor type, model, basic range, internal temp.& picker status of pyrometer. Internal temperature of pyrometer will show OK for temperature less than 63°C, if temperature exceeds 63°C, its start blinking in red color.
  • Page 17 Accurate Sensors Technologies Chapter - 6 Calculate spot size This option is used to calculate the spot size at installed working distance of the Pyrometer. When you click on calculate spot size the new window will open. Manufactured working distance in (mm). It shows the value of lens opening (Aperture in mm) Manufactured spot size of the pyrometer (mm) User has to enter the value of WD, A, S, of the installed pyrometer.
  • Page 18 Master. Each Slave has its own address to recognize the issued request. AST sensors always operate as Slave devices. AST sensors always perform delay of 5 ms before sending an answer on Master request.
  • Page 19 Accurate Sensors Technologies Batch Read command: Byte 1 Bytes 2,3 Bytes 4, 5 Bytes 6-9 Bytes 10, 11 Byte 12 Bytes 13, 14 1 Byte 2 Bytes 2 Bytes 4 Bytes 2 Bytes 1 Byte 2 Bytes Station ID Address Items Checksum Byte 1...
  • Page 20 Accurate Sensors Technologies In the event of an error, the reply is Byte 1 Byte 2, 3 Byte 4, 5 Byte 6 ‘R', 'D' 0x15 0x30, 0x41 0x52, 0x44 0x30, 0x31 Batch Write command: Byte Bytes Bytes Bytes Bytes Bytes Bytes Byte Byte...
  • Page 21 Accurate Sensors Technologies Table 1: Tau (τ) Analog Response Time, ms Serial Response Time, ms 1000 1000 2000 2000 5000 5000 7000 10000 10000 Appendix A: DATA Comments Status code '0000' : No error '0001' : Signal is lower than sensor sensitivity '0002' : Out of range due to T brightness minimum '0003' : Too low energy '0004' : Signal is higher than sensor sensitivity...
  • Page 22: Maintenance

    Liability regarding any direct or indirect damage caused by this software is excluded. Limit of liability AST not liable for any damages that arise from the use of any examples or processes mentioned in this manual. Specifications are subject to change without notice...
  • Page 23 AST reserves the right to make changes, without further notice, to any products herein to improve reliability, function, or design. AST does not assume any liability arising out of the application or use of any product described herein, neither does it convey any license under its patent rights nor the rights of others.
  • Page 24 Based on these technologies, AST/3T has bought to the market a line of pyrometers for the remote measurement of target temperatures using no physical contact. AST/3T pyrometers use a totally new approach for remote temperature measurement achieving high accuracy.

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