Related Manuals for Rehau SKYFORCE Juliet Balcony
Summary of Contents for Rehau SKYFORCE Juliet Balcony
- Page 1 SKYFORCE Juliet Balcony Technical Information Windows. Reinvented for modern life. Find out more at rehau.uk/skyforce...
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Page 2: Table Of Contents
Contents SKYFORCE Juliet balcony General and safety information System description Profile print 03.01 SKYFORCE frame sets 03.02 SKYFORCE installation screw 03.03 SKYFORCE glass edge protector 03.04 Gasket insertion tool Fall protection explained 04.01 Term definition 04.02 Proof of stability 04.03 Juliet balcony as fall protection 04.04... -
Page 3: General And Safety Information
Correct application The SKYFORCE Juliet balcony system can only be specifi ed, fabricated and installed as directed in this technical documentation. Any deviation is prohibited. -
Page 4: System Description
System description Disclaimer This product has been manufactured by Onlevel GmbH. REHAU Ltd has no liability for any injury or damage to the property as a result of product or installation failures. The system of invisibility SKYFORCE offers an innovative fall protection solution for french balconies. -
Page 5: Profile Print
Profile print 03.01 SKYFORCE frame sets Fig. 1: SKYFORCE frame set 2-Part complete set of jamb rails incl. gaskets, without glass Glass thickness Glass height Surface finish Article number 12.76 1000 Mill finish 821107-001 12.76 1000 Anodised aluminium E6/C0(EV1) 821107-002 12.76 1000 RAL 7016 anthracite grey... -
Page 6: Skyforce Installation Screw
03.02 SKYFORCE installation screw Fig. 2: Installation screw Installation screw 6.3 stainless steel V2A Ø Length System Article number Ø6.3 x 64mm installation screw, matched to the recommended profiles 1 bag GENEO, TOTAL70 821196-001 12 x screws per bag Table 2: Installation screw overview 03.03 SKYFORCE glass edge protector Fig. -
Page 7: Fall Protection Explained
Fall protection explained 04.01 Term definition Many countries have fall protection requirements for heights of 0.5 - 1 m. For the meaning of barrier height and fall height see Fig. 5. Barrier height 04.02 Proof of stability Fall Height Fall protection window units need to be approved by a structural engineer. -
Page 8: Juliet Balcony As Fall Protection
150mm. See also - installation guidelines. The units owner in addition to the above it needs to be verified displayed need to be checked for suitability for the use as that only approved REHAU window systems are used fall protection by a structural engineer. with SKYFORCE. -
Page 9: Detail Drawings
Detail drawings 05.01 General information SKYFORCE must not protrude past the flat frame body X according to detail drawings. See page 11-12. Screw must not drill through reinforcement fold 05.02 Horizontal deductions Single units Glass edge protector = Glass - 32 Legend Glass (Glass width) -
Page 10: Vertical Deductions
05.03 Vertical deductions * In case the distance "Y" between the frame top edge and glass bottom edge is greater than 30mm an additional glass edge protector needs to be used for the bottom glass edge. The frame top edge is the reference point for the barrier height. -
Page 11: Fastening Overview Geneo
05.04 Fastening overview GENEO • The SKYFORCE elements need to be positioned in a way that • Pre-drill for steel reinforcement thickness: allows for the entire aluminium section to sit flush on the • 1.5 mm with Ø 5 mm, frame profile. -
Page 12: Fastening Overview Total70
05.05 Fastening overview TOTAL70 • The SKYFORCE elements need to be positioned in a way that • Pre-drill for steel reinforcement thickness: allows for the entire aluminium section to sit flush on the • 1.5 mm with Ø 5 mm •... -
Page 13: Installation Example - Total70
05.06 Installation example - TOTAL70 The installation of SKYFORCE happens after all building envelope works have been finished. A minimum distance of 5 mm between the finished aperture and the SKYFORCE are needed to install the aluminium cap. The glass installation is done from the exterior, make use of scaffolding where needed. -
Page 14: Fabrication
Fabrication 06.01 Transport and storage of aluminium profiles We recommend the following saw blade: • Blade type: HM The SKYFORCE sets are packed into cardboard boxes and • Diameter: 300 - 400 mm therefore sufficiently protected against mechanical influence. • Tooth shape: Trapezoid-flat, negative Mill finished extrusion lengths of aluminium need special •... -
Page 15: Cleaning
If SKYFORCE is installed before the end of other building 06.06 Cutting the mounting profile construction it is recommended to use protective film. Due to the ageing process of the adhesive used on such films, they The mounting profile can be cut from the following: should not stay on the profile for extended periods of time. -
Page 16: Drill Pattern For Screws
06.08 Drill pattern for screws The shortening of standard set sizes is done according to the following pattern: 1000 1100 1200 PL in mm Screw PL in mm Screw PL in mm Screw PL in mm Screw PL in mm Screw PL in mm Screw... - Page 17 -30 to +100 1. Pre-drill frame members (For measurements see page 16, If Y > 30 mm the use of an additional glass edge protector on Table 1) the bottom edge of the glass is necessary. Maximum distance 100mm. In case of negative value (Y < 0mm) the frame reinforcement length needs to be considered.
- Page 18 ( 1 : 2 ) 4. Insert glazing gasket into the frame mounted profile and 5. Insert glass install the glass carriers and glazing blocks (pre - installed with sets). 6. Install cover profile 7. Insert end caps.
- Page 19 8. Insert gasket into cover profile using the gasket insertion 9. Remove the film from the glass edge protector tape and tool art. 1821169. glue it to the top of the glass. 10. Finished...
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Page 20: Statics
Statics 07.01 Determination of loads In order to build a french balcony it is necessary to determine the wind and barrier load. Both are necessary for SKYFORCE. Wind load: For static calculation it is necessary to consider the wind load according to DIN EN 1991-1-4 (NA). The wind pressure w includes the velocity pressure q and the external pressure coefficient c ∙... -
Page 21: Barrier Load
The 2-part set of jamb rails for glass thickness 12.76 and 21.52 mm is in stock. For other parts please contact your REHAU sales office. Category acc. to DIN Glass makeup... -
Page 22: How To Read The Spreadsheets
07.05 How to read the spreadsheets Step Know your wind load (provided by the planner) Determine the horizontal payload (table 10) Take the necessary screw retention, given in tables 14-16 and find the correct reinforcement in table 17 Use the horizontal payload as well as the wind load from tables 14-16 and compare the glass width and height with table 18.0 to 18.3 to find the correct glass make up Table 12: How to read the spreadsheets Step... -
Page 23: Static Tables
Static tables Retention force Installation screw F t,Ed Based on the glass height the following retention forces have been calculated. The screw retention including the deduction of the safety factor F needs to be bigger than the calculated retention force needed F . -
Page 24: Approved Reinforcement
Double folded steel, wall thickness at screw position 2 x 1.5 mm or 3 mm Double folded steel, wall thickness at screw position 2 x 2.0 mm or 4 mm In case of use of any non-REHAU reinforcements the approval of the system expires. -
Page 25: Glass Tables
Glass tables Glass thickness tables The following pages show the results of the maximum allowed wind loads in conjunction with the barrier load for the various glass types and thickness’s. The glass has been tested with a fall height of 900 mm in category A. Maximum permissible wind load in kN/m²... - Page 26 Maximum permissible wind load in kN/m² Width 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.25 3.75 3.00 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.25 3.50 2.75 2.25 4.50 4.50 4.50 4.50 4.50 4.50 3.75 2.00 0.75 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 3.75 3.25...
- Page 27 Maximum permissible wind load in kN/m² Width 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 3.50 2.75 2.25 2.00 4.50 4.50 4.50 4.50 4.50 3.50 2.75 2.00 1.50 0.75 4.50 4.50 4.50 4.25 2.00 0.25 4.50 4.50 4.50 4.50 4.50 4.50 3.50 2.75 2.25 2.00...
- Page 28 Maximum permissible wind load in kN/m² Width 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.00 3.50 3.00 2.50 2.25 2.00 1.50 1.00 0.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.25 3.50 2.75 2.25 1.25 0.75 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 3.50 1.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.25 3.75 3.25 2.75 2.50 2.25 1.75 1.25 1.00 0.75 0.50...
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Page 29: Notes
Notes... - Page 32 REHAU Ltd This document is protected by copyright. All rights based on this are reserved. No part of Hill Court, Walford, Ross-on-Wye, Herefordshire, this publication may be translated, reproduced or transmitted in any form or by any similar HR9 5QN means, electronic or mechanical, photocopying, recording or otherwise, or stored in a data 730.805 EN 09.2019...
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