Trianco Greenflame 40kW External Installation, Operation And Servicing Manual
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Trianco Greenflame 40kW External Installation, Operation And Servicing Manual

Trianco Greenflame 40kW External Installation, Operation And Servicing Manual

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Greenflame 40kW Installation Manual
Greenflame 40kW External
Installation, Operation and Servicing Instructions
PLEASE NOTE:
This product MUST be commissioned by a T R Engineering Ltd approved engineer.
INSTALLER
Have you been trained by T R Engineering Ltd to commission this appliance?
If you intend to commission and do not have a T R Engineering Ltd Cert No. Call now to
arrange training on 0114 257 2300
Please read these instructions carefully before installing and operating this appliance.
TO BE RETAINED BY THE HOUSEHOLDER
1

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Summary of Contents for Trianco Greenflame 40kW External

  • Page 1 Greenflame 40kW Installation Manual Greenflame 40kW External Installation, Operation and Servicing Instructions PLEASE NOTE: This product MUST be commissioned by a T R Engineering Ltd approved engineer. INSTALLER Have you been trained by T R Engineering Ltd to commission this appliance? If you intend to commission and do not have a T R Engineering Ltd Cert No.

  • Page 2: Table Of Contents

    Greenflame 40kW Installation Manual Contents 1. Introduction 2. Warnings and Guarantee/Warranty Conditions 2.1 Safety instructions 2.2 Operating Warnings 2.3 Guarantee/Warranty Information 2.3.1 Limitations 2.3.2 Exclusions 2.4 Clean Air Act 2.5 Customer Handover 3. After Sales Service Information 3.1 How to Report a Fault 3.2 Technical Assistance 4.

  • Page 3: Introduction

    Tel: 0114 257 2300 Fax: 0114 257 1419 Adhesive sealants and paints used in manufacture of the product E-mail: info@trianco.co.uk are cured and present no known hazards when used in the manner Web: www.trianco.co.uk for which they were intended. The appliance contains no asbestos.

  • Page 4: Operating Warnings

    Greenflame 40kW Installation Manual 2.2 Operating Warnings 2.3 Guarantee/Warranty Information Shut the appliance down in the event of a breakdown or bad T R Engineering Ltd offers the following warranties on this appliance: running. Leaks in the heat exchanger – 5 years Pellets must not be fed manually into the burner.

  • Page 5: Clean Air Act

    Greenflame 40kW Installation Manual  Claims under the Guarantee Explain how to remove the burner grate and clear the air holes to ensure good combustion.  Explain the various error codes that may appear and provide instruction on how to manage and clear messages. Provide warnings on which error codes are system critical codes and The request for action under the guarantee must be addressed to should not be reset by the customer.

  • Page 6: Pre-Installation Considerations

    Greenflame 40kW Installation Manual The installation and commissioning dates and the details of any annual services. T R Engineering Ltd recommends using certified fuel in its appliances to ENplus-A1. The use of fuel of inferior quality or not Appliance Serial No: _________________________ conforming to the specification given above compromises the Cust.

  • Page 7: Connection Of The Flue

    Greenflame 40kW Installation Manual heating appliance is installed (fireplace, stove, etc.) TO BE CONNECTED TO A FLUE SYSTEM WHICH IS SUITABLE, which does not have its own independent air intake. CORRECTLY DESIGNED AND INSTALLED. Locating the appliance in a room with an explosive atmosphere, e.g.

  • Page 8: Plumbing Connections

    Greenflame 40kW Installation Manual Besides the direction and force of the wind, the position of the flue 5. Installation and Assembly and cowl with respect to the roof of the building and surrounding landscape is important. 5.1 Unpacking The Greenflame air flow regulation system is equipped to deal with the conditions referenced above by regulating the air flow through the combustion chamber.

  • Page 9: Electrical Connections

    Greenflame 40kW Installation Manual 300mm 150mm 300mm 300mm 5.3 Electrical Connections Brown – Switched Live Black – Permanent Live Electrical installations should only be carried out by suitably Blue – Neutral qualified and certified electricians. If in doubt on any issue relating Green/Yellow - Earth to the electrical connections on the appliance contact T R Engineering Ltd Technical Support or your Local Dealer for...

  • Page 10: Boiler Control Panel Schematic

    Greenflame 40kW Installation Manual 5.4 Boiler Control Panel Schematic Only authorised T R Engineering personnel may open the control board. Any tampering with the PCB will immediately invalidate the warranty.

  • Page 11: Auger Set-Up (Optional)

    Greenflame 40kW Installation Manual 5.5 Auger Set-Up (Optional) Blue Relay/Contactor Brown Brown Motor Supply (MCB Sized to Suit Motor) Blue Configure Controller to Operate Motor In System Menu > Default Settings > set P50 = 2 to activate the Loading Motor Function. In System Menu >...

  • Page 12: Vacuum Set-Up (Optional)

    Greenflame 40kW Installation Manual  Feeder current (mA) 5.6 Vacuum System Set-Up (Optional)  Icon “(“ (if the night mode is active) 5.6.1 Description Alarm Feeder Feeder additional By pressing the MENU button the sub-menu is entered or the selected option is activated. Press the EXIT button to exit the menu Top sensor or cancel the setting.

  • Page 13: Technical Data

    Greenflame 40kW Installation Manual Low Current Time 5.6.6 Assembly This should be set at 4s so when the mA value drops below the threshold for 4 seconds the vacuum stops. NOTE: Installation should be performed by a fully qualified engineer. DO NOT install the unit with the power on (make sure that the plug is disconnected from the mains supply).

  • Page 14: Control System

    Greenflame 40kW Installation Manual returning to the boiler. Also, the system designer should ensure that Locked Chrono there is adequate provision in the system for heat dissipation from System State Buttons enable Day and Time the boiler during the shut-down/extinguishing phase. An automatic air vent and pressure relief valve must be fitted to the flow pipe Mar 14:26 work immediately outside the boiler.

  • Page 15: Boiler Operation & Maintenance

    Greenflame 40kW Installation Manual seconds. Turn off the time clock for 10 seconds before switching on 7.3 Filling the Hopper with Fuel again.  Er18 – Lack of Pellet – When the pellets reach the pellet sensor in The boiler will indicate when the level of pellets reaches a low the hopper the system extinguishes to prevent having to re-prime level.

  • Page 16: Technical Data

    Greenflame 40kW Installation Manual As the water temperature in the boiler nears its set point the system should start to modulate down through the power levels. Once the target temperature has been reached the system will enter the Extinguishing stage, Final Cleaning and then rest in Standby until the water temperature drops by 3°C.

  • Page 17: Maintenance Schedule

    Greenflame 40kW Installation Manual Exhaust Outlet Exhaust Probe Lambda Probe Automatic Heat Exchanger Cleaning System 9. Maintenance Schedule Ensure that your Greenflame wood pellet boiler appliance is at its highest efficiency and trouble free operation it is essential that the following maintenance schedule is adhered to by a QUALIFIED SERVICE ENGINEER:- ...
  • Page 18 Greenflame 40kW Installation Manual Heat Exchanger Clean  Remove and empty both ash containers.  Remove baffles and completely clean down heat exchanger surfaces.  Remove the burner pot and remove any loose ash in the pot holder.  Remove turbulator cleaning mechanism from the boiler and clean heat exchanger tubes.

  • Page 19: Service Log

    Greenflame 40kW Installation Manual 10. Service Log Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided...
  • Page 20 S35 2PH United Kingdom Tel: 0114 257 2300 Fax: 0114 257 1419 E-mail: info@trianco.co.uk Web: www.trianco.co.uk ©T R Engineering Ltd Copyright in this brochure and the drawings and illustrations contained in it is vested in T R Engineering Ltd and neither the brochure nor any part thereof may be reproduced without prior consent.

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