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Deviate Highlander 140 User Manual v2 07.04.23
User Manual:
2022
140
1

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Summary of Contents for DEVIATE Highlander 140

  • Page 1 Deviate Highlander 140 User Manual v2 07.04.23 User Manual: 2022...
  • Page 2: Table Of Contents

    Deviate Highlander 140 User Manual v2 07.04.23 TABLE OF CONTENTS SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Bicycle Safety .
  • Page 3: Safety Instructions

    Deviate Highlander 140 User Manual v2 07.04.23 SAFET Y INSTRUC TIONS WARNING BICYCLE SAFETY As with all mechanical components, the bicycle is subjected to wear and high stresses . Different materials and components might react to wear or stress fatigue in different ways .
  • Page 4: Suspension

    Deviate Highlander 140 User Manual v2 07.04.23 SAFET Y INSTRUC TIONS (CONTINUED) SUSPENSION Suspension set-up and adjustment should be carried out according to the manufactures recommendations . Please refer to the suspension manufacturers product instructions . PRE-RIDE CHECKS All bolts and fasteners should be checked before according to the recommendations in the Maintenance section of this manual or the manufactures recommendations .
  • Page 5: Assembly

    Seat Collar 34 .9mm (supplied with frame) Max Tyre Size 2 .8” Deviate Cycles recommends this bike is assembled by a competent bike mechanic . SEAT POST DROPPER CABLE TOP TUBE CABLE GUIDES S can below for video guidance There are a number of cable clamps along the length of the top tube .
  • Page 6: Shock Fitment

    Deviate Highlander 140 User Manual v2 07.04.23 SHOCK FITMENT Ensure the air valve and any parts of the shock do not interfere with the frame before you ride . Check the full range of suspension motion . BOTTOM BRACKET WASHER Provided in the box is a BB washer (part number 14 on Front Triangle Assembly) .
  • Page 7: Bolt Torque Summary

    Deviate Highlander 140 User Manual v2 07.04.23 BOLT TORQUE SUMMARY If a bolt is found to Part Torque (Nm) be loose it should be Main Pivot Bolt removed and the relevant Pull Link to Rocker Bolt thread locktite should be...
  • Page 8: Diagrams

    Deviate Highlander 140 User Manual v2 07.04.23 FRONT TRIANGLE ASSEMBLY - DIAGRAM View page 9 to see the corresponding parts table . Cross section on Main Pivot bearings Loctite 243 Loctite 638 Align flats during assembly Grease...
  • Page 9: Front Triangle - Parts Table

    Deviate Highlander 140 User Manual v2 07.04.23 FRONT TRIANGLE ASSEMBLY - PARTS TABLE View page 8 to see the corresponding diagram . Item Part Number Name Notes AMP06-F5-XXX Frame - Carbon TRP04-F9-010-B Clamp - Cable Gutter TRP04-F9-011-B Top Hat - Pivot...
  • Page 10: Rear Triangle - Diagram

    Deviate Highlander 140 User Manual v2 07.04.23 REAR TRIANGLE ASSEMBLY - DIAGRAM View page 11 to see the corresponding parts table . Cross section on link bearings Loctite 243 Loctite 638 Grease...
  • Page 11: Rear Triangle - Parts Table

    Deviate Highlander 140 User Manual v2 07.04.23 REAR TRIANGLE ASSEMBLY - PARTS TABLE View page 10 to see the corresponding diagram . Item Part Number Name Notes TRP04-S9-066-A Rear Swing Arm TRP04-S9-029 Axle - Main Pivot Loctite Threads w/243 TRP04-D9-007-J...
  • Page 12: Rocker Diagram

    Deviate Highlander 140 User Manual v2 07.04.23 ROCKER - DIAGRAM View page 13 to see the corresponding parts table . Loctite 243 Loctite 638 Grease...
  • Page 13: Rocker Parts Table

    Deviate Highlander 140 User Manual v2 07.04.23 ROCKER - PARTS TABLE View page 12 to see the corresponding diagram . Item Part Number Name Notes TRP04-S9-016 A Rocker - 140mm TRP04-S9-015 A Link - 140mm TRP04-F9-011-A Top Hat - Pivot...
  • Page 14: Warranty

    All of Deviate Cycles frames come with a lifetime warranty . This warranty comes with some important conditions . We want you to have peace of mind when purchasing a Deviate . We produce high end carbon frames and stand behind our product 100% with a lifetime warranty . Saying that, in return we expect you to maintain your frame and not use it beyond it’s intended limits .
  • Page 15: Functioning Of Warranty

    • Any component not manufactured by frame or 3rd party linkages . Deviate Cycles (i .e . rear shock and other • Damage occurring due to the seizing of build parts) . Refer to relevant manufacture bolts or components due to insufficient for warranty details .
  • Page 16 Deviate Highlander 140 User Manual v2 07.04.23 Deviate Highlander 140 User Manual v2 07.04.23 Deviate Cycles Limited, Main Street, Kinbuck, Dunblane, FK15 0NQ tel. +44 (0) 1786 643486 email. info@deviatecycles.com web. deviatecycles.com...

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