Power Fist 8603094 Manual

V4.0
Ratchet
Flaring
Tool Kit

SPECIFICATION

Description Kit provides the tools needed to cut copper, aluminum
and other soft tubing
Material Cast Iron
Size(s) 3/16, 1/4, 5/16, 3/8, 1/2, 5/8 and 3/4 in. O.D. tubing
Contents Tube Cutter with a cutting capacity of 1/8 to
1-1/8 in. diameter.
Reamer with a capacity of 3/16 to 1-1/2 in. O.D. tubing.

SAFETY

WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
SAVE THESE INSTRUCTIONS
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
1. Operate in a safe work environment. Keep your work area clean,
well lit and free of distractions.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of the
reach of children.
4. Always wear impact safety goggles that provide front and side
protection for the eyes.
5. Wear gloves that provide protection based on the work materials.
6. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
7. Support the workpiece or clamp it to a stable platform. Holding
the workpiece by hand or against your body may lead to
personal injury.
8. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
Visit www.princessauto.com for more information
Ratchet Flaring Tool Kit
9. Inspect the tool components periodically. Repair or replace
damaged or worn components.
10. When servicing, use only identical replacement parts. Only use
accessories intended for use with this tool. Replace damaged
parts immediately.
11. Maintain the tool's label and name plate. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
for replacements.

PARTS IDENTIFICATION

1
2
3
4
5
6

OPERATION

1. Unscrew the fixing rod before rotating the ratchet knob clockwise,
then rotate the rotary rod counterclockwise to raise it up to the top.
See figure 1.
2. Open the expander clip and place a tube in according to the required
dimension. See figure 2.
3. The tube placed in the expander clip should be 1mm higher than the
expander clip. See figure 3.
NOTE: Clean / deburr the tube before operation.
4. Lineup the red arrow and the specification mark and then screw in
the fixing rod to secure the expander clip. See figure 4.
5. Turn the ratchet knob counterclockwise and then rotate the rotary
rod clockwise. When the eccentric cone touches the tube, turn the
rotary rod clockwise and counterclockwise alternately to start
making the flare. When the work is finished, a spring device can be
felt separating automatically. Continue to rotate the rotary rod two
to three rounds to make the flare smoother. See figure 5.
6. After the flare work is complete, rotate the ratchet knob clockwise
and rotate the rotary rod clockwise and counterclockwise alternately
to release the eccentric cone. Raise the eccentric cone up to the top.
Release the fixing rod to open the expander clip and take the tube
out. See figure 6.
CAUTION! Never release the fixing rod before raising the eccentric
cone completely out of the tube.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Keep the 45° eccentric cone clean and away from any copper
scrapings after use. See figure 7.
3. Only use accessories intended for use with this tool.
4. Keep the tool handles clean, dry and free from oil/grease at
all times.

LUBRICATION

Ratchet Knob 1. Lubricate the fixing rod and rotary rod with engine oil frequently.
2. Lubricate the bearing in the body, the rotary rod connections and
Screw
the screw frequently.
Fixing Rod

FIGURES

Rotary Rod
Body
Expander Clip
For technical questions call 1-800-665-8685
8603094