Unverferth EQUALIZER B35190100 Manual
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Unverferth EQUALIZER B35190100 Manual

Sprayer / applicator with track system
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SPRAYER / APPLICATOR
EQUALIZER
TRACK SYSTEM
®
Serial Number B35190100 and Higher
Part No. 411200

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Summary of Contents for Unverferth EQUALIZER B35190100

  • Page 1 SPRAYER / APPLICATOR EQUALIZER TRACK SYSTEM ® Serial Number B35190100 and Higher Part No. 411200...
  • Page 2 — Introduction Equalizer Track System Foreward This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine.
  • Page 3 The information, specifications, and illustrations in the manual are based on information available at the time it was written. Due to continuing improvements in the design and manufacture of Unverferth products, all specifications and information contained herein are subject to change without notice.

  • Page 4: Table Of Contents

    — Introduction Equalizer Track System Table of Contents Section I Safety General Hazard Information ......................1-2 Following Safety Instructions ......................1-3 Before Operating or Servicing ......................1-3 During Operation ..........................1-4 Before Transporting ......................... 1-4 During Transport ..........................1-4 Preparing for Emergencies......................1-5 Wearing Protective Equipment ......................
  • Page 5 — Introduction Equalizer Track System Table of Contents Section III Parts Track Belt, Idler Wheels & Midrollers .................... 3-2 Track Frame Components ....................... 3-4 Front Idler Pivot Components ......................3-6 Rear Idler Pivot Components ......................3-8...
  • Page 6 — Introduction Equalizer Track System Notes...
  • Page 7 — Safety Equalizer Track System Section I Safety General Hazard Information ......................1-2 Following Safety Instructions ......................1-3 Before Operating or Servicing ......................1-3 During Operation ..........................1-4 Before Transporting ......................... 1-4 During Transport ..........................1-4 Preparing for Emergencies......................1-5 Wearing Protective Equipment ......................

  • Page 8: Safety

    It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth Mfg. Co., Inc. ask that you be that kind of operator.

  • Page 9: Following Safety Instructions

    — Safety Equalizer Track System Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufacturer.

  • Page 10: During Operation

    — Safety Equalizer Track System During Operation • Regulate speed to field conditions. Maintain complete control at all times. • Never lubricate equipment when in operation. • Use extreme care when operating close to ditches, fences, or on hillsides. • Do not leave towing vehicle unattended with engine running.

  • Page 11: Preparing For Emergencies

    — Safety Equalizer Track System Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job. •...
  • Page 12 — Safety Equalizer Track System Notes...

  • Page 13: Operation & Maintenance

    — Operation & Maintenance Equalizer Track System Section II Operation & Maintenance Track Operation ..........................2-2 Belt Conditioning ..........................2-2 “Condition” Track Prior to Initial Usage .................. 2-2 Belt “Conditioning” Procedures ....................2-3 Alignment ............................2-4 Maintenance ............................ 2-7 Track Tensioning & Detensioning ..................... 2-7 Tensioning ..........................

  • Page 14: Track Operation

    — Operation & Maintenance Equalizer Track System Track Operation FIG. 2-1 The unit is not equipped with brakes. Ensure that the towing vehicle has adequate weight and braking capacity to tow this implement. Regulate speed to conditions. Maximum speed should never exceed 15 mph with full tank. Reduce speed prior to turning to avoid risk of tipping over.

  • Page 15: Belt Conditioning Procedures

    — Operation & Maintenance Equalizer Track System Belt Conditioning (continued) Belt Conditioning Procedures • Road transport weight, distance and speed will affect the belt life. Before loading the unit, use the following recommendations to maximize the belt life: 1. Prior to transporting, apply generous amounts of clean dry dirt to the inside face, between the idler and bogie wheels, of the track.

  • Page 16: Alignment

    — Operation & Maintenance Equalizer Track System Alignment • ENTANGLEMENT WITH MOVING PARTS CAN CAUSE SERIOUS INJURY OR DEATH. USE EXTREME CARE WHEN INSPECTING AND ADJUSTING BELT TRACKING. AVOID PER- SONAL ATTIRE SUCH AS LOOSE FITTING CLOTHING, SHOESTRINGS, DRAWSTRINGS, PANTS CUFF, LONG HAIR, ETC., THAT MAY BECOME ENTANGLED IN MOVING PARTS. •...
  • Page 17 — Operation & Maintenance Equalizer Track System Alignment (continued) 3. Remove the adjustment bolt retaining hard- FIG. 2-3 ware. (FIG. 2-3) Adjustment Bolt Remove Front of track shown less belt and wheels for illustration purposes only 4. Clockwise rotation of adjustment bolt will steer idler as shown in FIG. 2-4. Counter- clockwise rotation will steer the idler in the opposite direction.
  • Page 18 — Operation & Maintenance Equalizer Track System Alignment (continued) 5. Reinstall the adjustment bolt retaining FIG. 2-5 hardware. (FIG. 2-5) Use supplied spacer washers to properly space the adjustment Adjustment bolt locking plate to ensure hex of the bolt Bolt head is fully engaged in the locking plate.

  • Page 19: Maintenance

    — Operation & Maintenance Equalizer Track System Maintenance Track Tensioning & Detensioning • ENTANGLEMENT WITH MOVING PARTS CAN CAUSE SERIOUS INJURY OR DEATH. USE EXTREME CARE WHEN INSPECTING AND ADJUSTING BELT TRACKING. AVOID PER- SONAL ATTIRE SUCH AS LOOSE FITTING CLOTHING, SHOESTRINGS, DRAWSTRINGS, PANTS CUFF, LONG HAIR, ETC., THAT MAY BECOME ENTANGLED IN MOVING PARTS.

  • Page 20: Detensioning

    — Operation & Maintenance Equalizer Track System Maintenance (continued) Detensioning 1. Park the unit on a firm, level surface. Set Hex Jam Nut 1 1/4-7UNC FIG. 2-8 the towing vehicle’s parking brake, shut off (9395-024) engine and remove key before adjusting. Hex Nut 1 1/4-7UNC (9394-024) Shown less...

  • Page 21: Hub Seal Installation

    — Operation & Maintenance Equalizer Track System Maintenance (continued) Hub Seal Installation When installing the seal make sure the spring on the inside of the seal is facing towards the outside of the hub, closest to the seal guard. The seal guard will cover the seal us- ing capscrews.
  • Page 22 — Operation & Maintenance Equalizer Track System Maintenance (continued) Trunnion Replacement 2. Using an 8 ton lifting device, raise up one FIG. 2-10 side of the unit. Place equally rated lifting devices under the axle nearest to the track Remove that will be removed.
  • Page 23 — Operation & Maintenance Equalizer Track System Maintenance (continued) 5. Using fork lift rated for 3,000 lbs., support the track assembly using the support tubes in the track frame. Remove all the outside idler wheels (111109B) and midrollers (111110B). (FIG. 2-12) Frame Support Tubes Midrollers...
  • Page 24 — Operation & Maintenance Equalizer Track System Maintenance (continued) 7. Remove the front, inside idler wheel (111109B) and midroller (111110B). (FIG. 2-14) FIG. 2-14 Flange Nut Idler Wheel 5/8"-18UNF (111109B) (9007744) Capscrew 3/4"-10UNC x 1 3/4" (9390-144) Lockwasher (9404-033) Flat Washer 3/4" SAE (9405-104) Idler Pivot Pin Midroller...
  • Page 25 — Operation & Maintenance Equalizer Track System Maintenance (continued) 9. Remove the track trunnion pin (409140) and retaining hardware as shown in FIG. 2-15. FIG. 2-15 Trunnion Pin (409137) Cross Pin (409140) Snap Ring (9003810) Grease Fitting (9006817 - For Serial Number B35640100 and Higher) Bushing (9003230) For Track Pivot Pin...
  • Page 26 — Operation & Maintenance Equalizer Track System Maintenance (continued) 14. Using lifting devices rated at 400 lbs., install the front idler pivot assembly. (FIG. 2-16) Install the idler pivot pin (serial number B35640099 and below B35640100 - part number 411724) (serial number B35640100 and above - part number 412331) and retaining hard- ware as shown in FIG.
  • Page 27 — Operation & Maintenance Equalizer Track System Maintenance (continued) 16. Install the track belt (FIG. 2-17). FIG. 2-17 Install Rubber Track Belt (9006748) 17. Attach all the outside idler wheels (111109B) and midrollers (111110B). (FIG. 2-18) Torque 5/8”-18UNF wheel flange nuts (9007744) to 240 Ft.-Lbs. •...
  • Page 28 — Operation & Maintenance Equalizer Track System Maintenance (continued) 18. Tension track using procedure in “MAINTENANCE” section of this manual. 19. Install the track pivot pin and retaining hardware. Torque hardware accordingly. (FIG. 2-20) Torque To 220 Ft.-Lbs. Torque To 220 Ft.-Lbs.

  • Page 29: Lubrication

    — Operation & Maintenance Equalizer Track System Lubrication Track Idler Wheel & Midroller Hubs Track Idler Wheel & Midroller Hubs FINISH: WEIGHT PAINT SQ MAT'L ASSEMBLE  INCHES REV LEVEL BLACK - LOW GLOSS LATEST CN ALL DIMENSIONS INCHES UNLESS NOTED RELEASE CN05214 TOLERANCE...
  • Page 30 — Operation & Maintenance Equalizer Track System Lubrication 9002479 DESCRIPTION PART NO. QTY. NOTES Swivel Pipe Adapter 9002479 Hose, 3/16 x 24 - Grease 3250PSI 9007857 Hose, 3/16 x 20 - Grease 3250PSI 9007858 Hose, 3/16 x 36 - Grease 3250PSI 9007859 Hose, 3/16 x 44 - Grease 3250PSI 9007860...

  • Page 31: Storage

    — Operation & Maintenance Equalizer Track System Storage 1. Avoid storing in sunlight. 2. Avoid excessive moisture. Ideally, rubber tracks should be stored indoors, in a draft-free area. If tracks must be stored outdoors, a tarpaulin or other covering should be used to protect them from the weather. Wheel Torque Chart Wheel Nut Torque Requirements •...
  • Page 32 — Operation & Maintenance Equalizer Track System Complete Torque Chart Capscrews - Grade 5 NOTE: • Grade 5 capscrews can be identified by three radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. • Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
  • Page 33 — Parts Equalizer Track System Section III Parts Please visit www.unverferth.com/parts/ for the most current parts listing. Track Belt, Idler Wheels & Midrollers .................... 3-2 Track Frame Components ....................... 3-4 Front Idler Pivot Components ......................3-6 Rear Idler Pivot Components ......................3-8...

  • Page 34: Track Belt, Idler Wheels & Midrollers

    — Parts Equalizer Track System Track Belt, Idler Wheels, & Midrollers Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 35 — Parts Equalizer Track System Track Belt, Idler Wheels, & Midrollers Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Flange Nut 5/8-18UNF 9007744 Grade 8 Track Belt - 252” x 14” 9006748 Idler Wheel Weldment...

  • Page 36: Track Frame Components

    — Parts Equalizer Track System Track Frame Components Please visit www.unverferth.com/parts/ for the most current parts listing. Tension Arm Pivot Trunnion Pivot Idler Arm Inside Pivot Idler Arm Outside Pivot Track Fork Inside Pivot Track Fork Outside Pivot Idler Arm Inside Pivot...
  • Page 37 — Parts Equalizer Track System Track Frame Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Track Frame Weldment 409127B Tension Spring Bushing 9007695 Track Trunnion Weldment 408982B Split Bushing 9003230 Track Trunnion Pin Weldment 409137 90°...

  • Page 38: Front Idler Pivot Components

    — Parts Equalizer Track System Front Idler Pivot Components Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 39 — Parts Equalizer Track System Front Idler Pivot Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Front Left-Hand Idler Pivot Assembly Includes Items 2A & 3 through 34 Front Right-Hand Idler Pivot Assembly Includes Items 2B &...

  • Page 40: Rear Idler Pivot Components

    — Parts Equalizer Track System Rear Idler Pivot Components Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 41 — Parts Equalizer Track System Rear Idler Pivot Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM DESCRIPTION PART NO. QTY. NOTES Idler Pivot Assembly (Rear) Includes Items 2 through 38 Idler Pivot Weldment 411709B Pivot Pin Weldment...
  • Page 42 MANUALS\\411200///AUGUST 2015-0//FEBRUARY 2016-1//APRIL 2016-2//September 2016-3//November 2016-4//March 2017-5//August 2018-6//March 2020-7...

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