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McHale FUSION 3 Re-Assembly Instructions
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McHale FUSION 3 Re-Assembly Instructions

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Purpose/Scope:
Fusion 3 Re-assembly Instruction
FUSION 3
RE-ASSEMBLY
INFORMATION
CLT00574
Page 1 of 46

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Summary of Contents for McHale FUSION 3

  • Page 1 Purpose/Scope: Fusion 3 Re-assembly Instruction FUSION 3 RE-ASSEMBLY INFORMATION CLT00574 Page 1 of 46...
  • Page 2 Purpose/Scope: Fusion 3 Re-assembly Instruction Height Restriction Machine Wheels have been Dispenser Ring removed for transport and wrapping ring has been placed on top of the machine THE DISPENSER RING HAS TO BE REMOVED FROM THE TOP FIRST BEFORE THE DOORS...
  • Page 3 Purpose/Scope: Fusion 3 Re-assembly Instruction Dispenser Ring Drawbar will be folded up as shown and the dispenser ring is fixed onto the top of the machine. THE RING HAS TO BE REMOVED FROM THE TOP FIRST BEFORE THE DOORS CAN BE OPENED Ring is attached to the fusion in 3 locations.
  • Page 4 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach straps to the ring as shown Place on the ground as shown. Remove the Temporary Brackets From both sides. [These brackets are not required for Re-Assembly and can be scrapped] CLT00574 Page 4 of 46...
  • Page 5 Purpose/Scope: Fusion 3 Re-assembly Instruction Remove temporary straps from rear of machine Use a two-legged Chain with the aid of a crane or hoist to remove the wheels from the back of the Fusion Attach as shown to wheel CLT00574...
  • Page 6 Purpose/Scope: Fusion 3 Re-assembly Instruction Tie-Bar Lift out carefully past the Tie-bar. Remove 2 wheel Use a similar frame as the one shown with the aid of a crane or hoist to lift the machine to fit the Wheels [NOTE W.L.L.]...
  • Page 7 Purpose/Scope: Fusion 3 Re-assembly Instruction Lift on the front as shown Attach Chain to the front lifting eyes as shown. LIFTING POINTS ARE LABELLED ON THE MACHINE Lift on the back as shown. CLT00574 Page 7 of 46...
  • Page 8 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach Chain to the Rear lifting eyes as shown. LIFTING POINTS ARE LABELLED ON THE MACHINE Lift machine carefully as shown Fit wheels as shown. Ensure Arrow is pointing forwards. CLT00574 Page 8 of 46...
  • Page 9 Purpose/Scope: Fusion 3 Re-assembly Instruction Always tighten the top nut first to fully seat the hub face against the brake drum. See the adjacent diagram for the tightening Sequence, and tighten in order from 1 to 8. Fit the Conical Washers as...
  • Page 10 Purpose/Scope: Fusion 3 Re-assembly Instruction Use similar stands as the ones shown for placing under the front of fusion. THE WEIGHT HAS TO BE TAKEN OF THE FRONT OF THE FUSION TO ALLOW THE DRAWBAR STAND TO BE LOOSENED Drawbar Stand has to be...
  • Page 11 Purpose/Scope: Fusion 3 Re-assembly Instruction Place under the of the Machine as shown Place a strap around the drawbar and remove temporary Strap as shown Remove Nuts, bolts and Bush’s on both sides CLT00574 Page 11 of 46...
  • Page 12 Purpose/Scope: Fusion 3 Re-assembly Instruction A ¾” Airgun and 2No 46mm Sockets are required to open the M30x150mm Drawbar bolts M30x150mm Drawbar Bolt Open the Bolts on both sides as shown CLT00574 Page 12 of 46...
  • Page 13 Purpose/Scope: Fusion 3 Re-assembly Instruction With the Aid of a crane or Hoist drop down the drawbar as shown Insert the drawbar bolts as ALWAYS TORQUE THE BOLTS shown on each side. The bolts have to be too tightened to the torque values listed : 1.
  • Page 14 Purpose/Scope: Fusion 3 Re-assembly Instruction Fold down into the correct position Tighten the Hitch bolt to [900 NM] Ensure Teeth Mesh together as shown. Ensure the PTO holder is free to move CLT00574 Page 14 of 46...
  • Page 15 Purpose/Scope: Fusion 3 Re-assembly Instruction Spacer Bolt Tighten spacer bolt using 24mm Socket Cut Cable Ties On both Doors Only on a Height Restriction Machines Remove all Parts CLT00574 Page 15 of 46...
  • Page 16 Purpose/Scope: Fusion 3 Re-assembly Instruction Parts from RHS 1. Curved side handrail 2. Spare Roll of Net 3. Front handrail 4. Platform Steps Remove Parts 1. Curved Handrail 2. Main Control Box CLT00574 Page 16 of 46...
  • Page 17 Purpose/Scope: Fusion 3 Re-assembly Instruction PTO Shafts are Packed away behind the platform Baler end of shaft is packed away in canvas Remove locking nut from CLT00574 Page 17 of 46...
  • Page 18 Purpose/Scope: Fusion 3 Re-assembly Instruction Open flap on Cover Cover can be rotated so that the locking bolt can be fitted Fit PTO as shown Connect the Chain to cover Tighten locking Nut CLT00574 Page 18 of 46...
  • Page 19 Purpose/Scope: Fusion 3 Re-assembly Instruction Remove front marker lights from the Netbox Remove these Setscrews and SKM washers from both sides Remove these setscrews from both sides of the platform and extension CLT00574 Page 19 of 46...
  • Page 20 Purpose/Scope: Fusion 3 Re-assembly Instruction Remove this setscrew from the temporary platform bracket on both sides Fold down the Platform carefully as shown These setscrews may have to be opened slightly to line up holes on the Platform CLT00574 Page 20 of 46...
  • Page 21 Purpose/Scope: Fusion 3 Re-assembly Instruction ENSURE SKM Re-attach all Setscrews WASHERS ARE on both sides of the IN PLACE platform. Remove the Temporary Platform Brackets [These brackets are not required and can be scrapped] Low Drawbar Fit the PTO Note PTO Holder...
  • Page 22 Purpose/Scope: Fusion 3 Re-assembly Instruction High Drawbar PTO is held in place by this chain and bracket A machine with the high stand option is supplied with both PTO Holder options for a high or low Drawbar High Drawbar Note PTO Holder...
  • Page 23 Purpose/Scope: Fusion 3 Re-assembly Instruction Open setscrew and remove the hose holder from its temporary position Route pressure Gauge clock hose over the top of the bar as shown Attach in the position shown CLT00574 Page 23 of 46...
  • Page 24 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach steps to Platform Fixings are supplied attached to the platform Note washer positions on the steps. Top door Shut off Valve CLT00574 Page 24 of 46...
  • Page 25 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach to the LHS of the platform as shown Fixings are supplied attached to valve Fit front handrail Fixings are supplied attached to Platform Fit Pressure Gauge Clock to the of the platform as Shown...
  • Page 26 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach Curved Handrail as shown Fits to hinge holder as shown Fixings are supplied attached to the Handrail Fits to platform as shown Fixings are supplied attached to the Handrail CLT00574 Page 26 of 46...
  • Page 27 Purpose/Scope: Fusion 3 Re-assembly Instruction Handbrake is cable tied on the inside of the pickup reel Attach as shown to the Drawbar 1. RHS Marker Light 2. LHS Marker Light Fixings are supplied attached to the lights CLT00574 Page 27 of 46...
  • Page 28 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach RHS Marker Light to the platform as shown RED light to face rear of machine Loom for light is cable tied temporarily in the position shown on both sides of the machine Connect up Loom to light...
  • Page 29 Purpose/Scope: Fusion 3 Re-assembly Instruction Route Loom as shown underneath the platform Note Position of Cable ties Repeat procedure for Opposite side Ratchet strap for holding Spare Roll of Net Roll of Net is attached to the platform as shown...
  • Page 30 Purpose/Scope: Fusion 3 Re-assembly Instruction Connect up a power pack tractor to the fusion as shown Connect Main feed & Return Hoses Main Valve 1. Cut & Tie 2. End Tip 3. Ring 4. Knife/Floor 5. Top door Open up Top Door...
  • Page 31 Purpose/Scope: Fusion 3 Re-assembly Instruction Lower the rear Cradle Carefully remove the Dispensers from the Chamber Film Dispensers CLT00574 Page 31 of 46...
  • Page 32 Purpose/Scope: Fusion 3 Re-assembly Instruction Dispenser Ring Brake Back of nuts and loosen the two adjustment screws fully as shown Brake Pad plate Tighten the M16 bolt as shown to allow the brake pad plate to open fully as shown...
  • Page 33 Purpose/Scope: Fusion 3 Re-assembly Instruction Dispenser Ring Place a sheet of Cardboard on the Ground as shown To protect paintwork on Ring With the aid of a crane or hoist, lift ring as shown Note Cardboard to protect Paintwork while...
  • Page 34 Purpose/Scope: Fusion 3 Re-assembly Instruction Move ring over to back of the fusion Ensure the 2No Arrows on the Ring are fitted pointing forward Change Strap position to the inside of Tie-Bar Lift the ring up into the 2No Suspension Units...
  • Page 35 Purpose/Scope: Fusion 3 Re-assembly Instruction Fit into the suspension units as shown Lift & fit into drive wheels as shown Release the M16 Nut until it is within 3 threads of the End. This will set the correct spring pressure.
  • Page 36 Purpose/Scope: Fusion 3 Re-assembly Instruction 12mm Re-tighten the adjusting screws evenly until a gap 12mm is achieved as shown, then tighten lock- nuts ensuring screws do not move. Brake should now be firmly clamped 12mm Dispenser Fit the Dispenser as...
  • Page 37 Purpose/Scope: Fusion 3 Re-assembly Instruction 6-8mm Position the dispensers so you have a distance of [6-8mm] between the proximity sensor and dispenser bracket as shown. ENSURE CRADLE IS UP FULLY BEFORE SPINNING WRAPPING RING CRADLE Rotate Dispenser Ring and fit the second...
  • Page 38 Purpose/Scope: Fusion 3 Re-assembly Instruction Machine Options 1. Fit Sidetip 2. Fit Tuv Spec Platform Marker Boards Side Tip Side Tip Option 1 Machine fitted with a Side Bobbins and Side Tip Wheel are packed away on the as shown...
  • Page 39 Purpose/Scope: Fusion 3 Re-assembly Instruction Dust Cap For Wheel is stored in the toolbox Ensure the double Spacer Bobbins come assembled as shown First bobbin and the spacer over the shaft as shown Wide part of bobbin at the bottom...
  • Page 40 Purpose/Scope: Fusion 3 Re-assembly Instruction Open Rear Door Locking Pin Remove the Transport Locking Pin From the side Tip Drop down the Side tip carefully as shown CLT00574 Page 40 of 46...
  • Page 41 Purpose/Scope: Fusion 3 Re-assembly Instruction Grease Bush Fit bobbin Shaft Secure using the M10x60mm Bolt, flat washers and Locknut supplied CLT00574 Page 41 of 46...
  • Page 42 Purpose/Scope: Fusion 3 Re-assembly Instruction Remove protective tubing from wheel shaft Remove Setscrews and washers Fit wheel to Shaft CLT00574 Page 42 of 46...
  • Page 43 Purpose/Scope: Fusion 3 Re-assembly Instruction Apply Loctite as shown Secure in place as shown and fit dust cap Lift Up into place and secure with the locking pin CLT00574 Page 43 of 46...
  • Page 44 Purpose/Scope: Fusion 3 Re-assembly Instruction Transport Locking Pin Secure locking Pin with 6mm Linch Pin 6mm Linch Pin Safety Clip Ensure safety clip is in place as shown Secure Safety clip in place with a 6mm Linch Pin as shown...
  • Page 45 Purpose/Scope: Fusion 3 Re-assembly Instruction Option 2 Platform Marker Boards Will be packed away on of the machine Assemble as shown Fixings are supplied attached to the board CLT00574 Page 45 of 46...
  • Page 46 Purpose/Scope: Fusion 3 Re-assembly Instruction Attach Marker board as shown Front light is connected with the Marker board bracket Fixings are supplied attached to the light bracket Repeat procedure for the Created by: Noel Moran Approved by: Date: 04/07/2014 CLT00574...