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Summary of Contents for Piusi SELF SERVICE 100 FM
- Page 1 SELF SERVICE k44 • FM • MC Installation, use and maintenance Bulletin M0194 b EN_...
- Page 3 SELF SERVICE K44 • MC • FM translated from italian ENGLISH Bulletin M0194 b /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 4: Table Of Contents
Installation, use and maintenance INDEX DECLARATION OF CONFORMITY GENERAL WARNINGS SAFETY INSTRUCTIONS FIRST AID RULES GENERAL SAFETY RULES TRANSPORT, HANDLING AND UNPACKING DIMENSIONS AND WEIGHTS PACKAGE CONTENTS/PRE-INSPECTION MACHINE AND MANUFACTURER IDENTIFICATION PLATES POSITIONS DESCRIPTION OF MAIN COMPONENTS BODY PUMPING UNIT FUEL METER 9.3.1 MECHANICAL METER... -
Page 5: Declaration Of Conformity
- Electromagnetic Compatibility Directive 2014/30/EU - ROHS II Directive 2011/65/EU The documentation is at the disposal of the competent authority following motivated request at Piusi S.p.A. or following request sent to the email address: doc_tec@piusi.com The person authorised to compile the technical file and draw up the declaration is Otto Varini as legal representative. -
Page 6: General Warnings
THIS MANUAL IS THE PROPERTY OF Piusi S.p.A. ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN. This manual belongs to Piusi S.p.A., which is the sole proprietor of all rights indicated by applicable laws, including, by way of example, laws on copyrights. All the rights deriving from such laws are reserved to Piusi S.p.A.:... -
Page 7: Safety Instructions
Installation operations are carried out with the box open and accessible electrical contacts. All these operations have to be done with the unit isolated from the power supply to prevent electrical shock! /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. - Page 8 Installation, use and maintenance Do not operate the unit when fatigued or under the influence of drugs or EQUIPMENT alcohol. MISUSE Do not leave the work area while equipment is energized or under pressure. Misuse can Turn off all equipment when equipment is not in use. cause death or Do not alter or modify equipment.
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Page 9: First Aid Rules
For safety reasons, we recommend that, in principle, the equipment be used only with a earth-leakage circuit breaker (max 30 mA). /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 10: Transport, Handling And Unpacking
Installation, use and maintenance TRANSPORT, HANDLING AND UNPACKING SELF SERVICE is supplied in non-stackable cardboard packing. Store and handle the unit paying attention to the indications supplied graphically on the packing. In case of lifting make sure that capacity of lifting means and accessories (bands, for example) are suitable. -
Page 11: Package Contents/Pre-Inspection
2 - Tighten the screws and fix the hook in the desired position. (2). 3 - Before mounting nozzle and hose, apply a sealant paste on the threads as indicated in “Electrical Connection” paragraph. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 12: Machine And Manufacturer Identification
Installation, use and maintenance MACHINE AND MANUFACTURER IDENTIFICATION The SELF SERVICE stations feature an identification plate that is attached to the shell showing - Model - Serial number / Year of manufacture - Technical data - EC mark - Instruction manual code ATTENTION Before installing the unit, check that the model is right and suitable for currently available supply voltage and frequency... -
Page 13: Description Of Main Components
(pump, filter, meter) and closed by a lock . Moreover, depending on the version, it may house the control panel The right side panel can be easily detached to allow installation or maintenance opera- tions. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. - Page 14 Installation, use and maintenance NOZZLE SEAT ROOF HOSE HOOK LOCK AND CONTROL PANEL DETACHABLE PANEL FRONT PANEL NOZZLE SEAT ROOF HOSE HOOK LOCK AND CONTROL PANEL DETACHABLE PANEL FRONT PANEL M0194 B...
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Page 15: Pumping Unit
See Specific manual NOZZLE SELF SERVICE is supplied with automatic nozzle, with delivery shutoff device operating when the tank is full. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 16: System Management (For Versions Fm E Mc)
Installation, use and maintenance SYSTEM MANAGEMENT (FOR VERSIONS FM E MC) The electronic control system ensures the dispenser can only be used by authorised personnel. All the data relating to each dispensing operation are stored to be printed or transferred to a PC. LEVEL INDICATOR (FOR VERSIONS FM E MC) The efficient electronic indicator “OCIO”... -
Page 17: Technical Features
230 V 50 Hz 1150 W 5,7 A 90 l/min SELF SERV TANK 100 FM 230 V 50 Hz 1150 W 5,7 A 90 l/min /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 18: Intended Use
«IMPROPER» and will result in Piusi S.p.A. disclaiming any re- sponsibility for damage to property, people, animals or to the system itself. DIESEL FUEL at a VISCOSITY from 2 to 5.35 cSt (at a temperature of 37.8°... -
Page 19: Fixing
Before fixing the unit, make sure that the bearing area for station frame is flat and strong. To facilitate SUCTION line connection, SELF SERVICE units are equipped both with rear and bottom inlets ABOVE-GROUND TANK UNDERGROUND TANK /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 20: Hydraulic Connections
ATTENTION The use of accessories that are unsuitable and were not provided with the system is strictly prohibited. Piusi S.p.A. accepts no responsibility for dam- age to persons, property or the environment caused by failure to comply with this requirement. -
Page 21: Electric Connections
For Self Service K44 : The electric panel can be reached by opening the front panel. It is pre-wired for SELF SERVICE components, according to the following diagram /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. - Page 22 Installation, use and maintenance SELF SERVICE K44 METER JUNCTION NOZZLE SWITCH WATER CAPTOR FILTER PUMP FILTER PUMP ELECTRIC DIAGRAM SELF SERVICE BLUE GREEN/YELLOW BROWN GREEN/YELLOW BLUE BROWN FUSE 10 A POWER IN 230V FUSE 10mA POWER IN 230V PG11 NOZZLE CONTACT NC Power 230V OUT PG11...
- Page 23 BROWN WHITE GREEN/YELLOW BROWN BLUE BLUE GREEN/YELLOW BROWN GREY PINK YELLOW RS485 OUT TO PROBE’S CONTACT (OPTIONAL) TO LEVEL BROBE’S CONTACT (OPTIONAL) YELLOW PINK GREY /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
- Page 24 Installation, use and maintenance NOTE NOTE: The customer will just carry out the connections indicated in the diagram: - Power supply (230V) - RS485 to PC - Connection to Ocio Alarm (optional on MC models) SELF SERVICE FM BOX JUNCTION NOZZLE SWITCH PULSER K600...
- Page 25 FM/MC BOX, except when fuses in I/O, Ocio and Ocio printer cards have to be replaced. Following main connections shall be carried out and fuses replaced by quali- fied technicians only. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
- Page 26 Installation, use and maintenance SELF SERVICE FM ELECTRON- RS485 DATA LINE ICS WITH FM FUSE MOTOR 8A FUSE 230 POWER 100 mA RIT FUSE OCIO CARD POWER + GROUND FUSE POWER PRINTER CARD 100 mA RIT SELF SERVICE MC ELEC- RS485 DATA LINE TRONICS WITH FM BOX...
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Page 27: Connection Of Single-Phase Self Service
(for further details, please refer to the handbook OCIO supplied with the Self Service FM-MC stations) CABLE CABLE CLAMP COUPLING PLUG TANK COUPLING /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 28: Starting
Installation, use and maintenance STARTING FOREWORD To have SELF SERVICE correctly started, carry out the following opera- tions in the indicated order. ELECTRIC After connecting the unit as described in paragraph H5, SELF SERVICE can be energized by means of the general switch placed by the installer on the CONNEC- line, before the unit. -
Page 29: Cut-Out System Of The Electronic Control System For First Priming On Self Service Fm And Mc Version
In manual mode the FM/MC management system does not record any delivery data. Before operating the AUTO/MAN switch, put the general switch in OFF position. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 30: Initial Priming
Installation, use and maintenance IN MANUAL LCD’s can be off or continue showing the information displayed on changing MODE mode (from AUTO to MAN); No PIN CODE is required to activate the pump; it will start as soon as the nozzle is extracted from its seat and stop when the nozzle is put back No indication of fuel quantity delivered by SELF SERVICE can be ob- tained. - Page 31 In case of prolonged dry-running of the pump, the suction circuit may be empty and suction may become difficult. If so, fill the suction circuit. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 32: Station Configuration
Installation, use and maintenance STATION CONFIGURATION Each SELF SERVICE station can be adjusted to the Manager’s specific requirements by CONFIGURING the management system. ATTENTION Configuration of the management system is extremely important and should be carried out by specialised personnel. Read the specific manual carefully and thoroughly before carrying out any configuration activities. -
Page 33: Self Service Fm E Mc
When the nozzle reaches its seat, the switch in the nozzle-holder is moved to OFF and the pump stops. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 34: Self Service Fm E Mc
Installation, use and maintenance 16.2 SELF SERVICE FM E MC FM/MC management system ensures that access to all SELF SERVICE models is limited to enabled users exclusively. Enabled users can be identified by the management system in two ways: - by entering a 4-figure PIN CODE, or - by introducing an ELECTRONIC KEY. -
Page 35: Maintenance
Hose does not show any damage caused by vehicle transit. Threaded connections are tightened and without any leakage. Banjo unions (at station outlet and on nozzle) turn smoothly and show no leakage. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 36: Management System Maintenance
Installation, use and maintenance AUTOMATIC NOZZLE HOSE HOOK FLANGED CONNECTIONS ROTATING CONNECTOR ELBOW ROTATING CONNECTOR 90° TUBO DI EROGAZIONE Hole of automatic stop sensor at nozzle hose end (spout) is clean. AUTOMATIC STOP PROBE HOLE 17.5 MANAGEMENT SYSTEM MAINTENANCE FOREWARD FM/MC management system does not require any maintenance except RE- PLACING PRINTER PAPER (only on models with printer) . - Page 37 Close the retaining lever and act on the knurled wheel to let some paper go out of the cutter (on FM BOX front). /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 38: Filters Maintenance
Installation, use and maintenance 8. Introduce the paper into the guide. 9. Close the printer door and turn the knobs. 10. Close Self Service door. Check that the paper has come out cor- rectly. ATTENTION Make sure that the paper does not roll up under the cutter door. 11. - Page 39 During bypass operation CHECK THE ABSENCE OF LEAKAGES ARE AVAILABLE, then put the nozzle back in its seat. Lock station door. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 40: Suction Filter
Installation, use and maintenance 17.6.1 SUCTION FILTER It is placed just before the suction mouth of the pump. To inspect and clean it act as follows: 1 remove filter cover after unscrew- ing the two screws on same; 2 extract basket filter; 3 if necessary, clean it: wash and blow it;... -
Page 41: Delivery Filter (Only For High Self Service Versions)
ATTENTION Some station models are equipped with DOUBLE-CARTRIDGE FILTER. Both cartridges operate simultaneously and must be replaced at the same time. /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 42: Fitting Instructions For External Filter
Installation, use and maintenance FITTING INSTRUCTIONS FOR EXTERNAL FILTER 17.6.4 ( Tank versions only) Self Service Tank versions are fitted only with an external filter. A few operations are necessary for fitting: they are hereafter illustrated, both for the mechanical version (K44) and electronic versions (MC, FM). -
Page 43: Special Maintenance
OFF TOO OFTEN THE REMOTE PRINTER The printer has not been configured The manager must configure the printer DOES NOT WORK There is no paper Add paper /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 44: Demolition And Disposal
Installation, use and maintenance DEMOLITION AND DISPOSAL Foreword If the system needs to be disposed, the parts which make it up must be delivered to companies that specialize in the recycling and disposal of indus- trial waste and, in particular: Disposing of The packaging consists of biodegradable cardboard which can be delivered packing materi-... -
Page 45: Exploded Views
SELF SERVICE K44 • MC • FM translated from italian SELF SERVICE K44 - SELF SERVICE TANK K44 EXPLODED VIEWS LR_A00035 SELF SERVICE TANK K44 PULSER /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. - Page 46 Installation, use and maintenance FM - MC 10 11 M0194 B...
- Page 48 © PIUSI S.p.A. EN. This document has been drawn upwith the greatest attention to precision and accuracy of all data herein contained. Nevertheless, PIUSI S.p.A. denies liability for any possible mistake or omission. Bulletin M0194 B_ 00 EN...
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