Consilium CFD5000 T / CM4.3 Service Maintenance Manual
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Consilium CFD5000 T / CM4.3 Service Maintenance Manual

Consilium CFD5000 T / CM4.3 Service Maintenance Manual

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Fire Detection System - CFD5000 T / CM4.3
Service & Maintenance Manual

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Summary of Contents for Consilium CFD5000 T / CM4.3

  • Page 1 Fire Detection System - CFD5000 T / CM4.3 Service & Maintenance Manual...
  • Page 2 The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Consilium assumes no legal responsibility for any error or damage resulting from the usage of this document.   August 2020 Document no.

  • Page 3: Table Of Contents

    Table of contents Introduction..................Symbols used in the manual ............. Standards and Certifications ............Safety Considerations ............... If a Fire or Fault Alarm is Flashing on the Control Panel .... 2.1.1 In Case of a Fire Alarm..............2.1.2 In Case of a Pre-Alarm ..............2.1.3 In Case of a Fault Alarm..............
  • Page 4 Table of contents Troubleshooting ................25 Prerequisites for Troubleshooting............ 25 Wrong Number of Loop Units ............26 Cable Break ..................27 Earth Fault..................28 Short Circuit..................28 Polarity Fault ..................29 Muting Faults..................29 Reset Faults ..................29 Save the System Log to a USB Memory Stick........30 5.10 Save the BIST Log to a USB Memory Stick ........
  • Page 5 Table of contents Appendix B ..................59 System Modules & Connection Example......... 59 10 Appendix C ..................61 10.1 Definitions and Abbreviations ............62 11 Revision history ................. 69 Index ....................70...
  • Page 6 Table of contents...

  • Page 7: Introduction

    The following technical product manuals are available for the CFD5000 T fire detection system: 5100612 CFD5000 T / CM4.3 User Manual 5100613 CFD5000 T / CM4.3 Installation & Commissioning Manual 5100614 CFD5000 T / CM4.3 Service & Maintenance Manual 5100615 CFD5000 T / CM4.3 Quick Guide 5100616 CFD5000 T / CM4.3 Application Programming Manual...
  • Page 8 1 Introduction Service & Maintenance Manual WARNING! Risk of personal injury and/or damage to the product if the instructions are not followed. CAUTION! Risk of minor or moderate personal injury. Risk of equipment damage, loss of data, extra work, or unexpected results, if the instructions are not followed. NOTE! Note symbols alert you to important facts and conditions.

  • Page 9: Standards And Certifications

    Service & Maintenance Manual 1 Introduction 1.2 Standards and Certifications The Fire Detection System CFD5000 T is designed to comply with the standards for the industrial, maritime, offshore and rolling stock markets up to Safety Integrity Level 2 (SIL 2). The Fire Detection System CFD5000 T complies with many more standards, directives etc.
  • Page 10 1 Introduction Service & Maintenance Manual 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 11: Safety Considerations

    Service & Maintenance Manual 2 Safety Considerations 2 Safety Considerations 2.1 If a Fire or Fault Alarm is Flashing on the Control Panel 2.1.1 In Case of a Fire Alarm DANGER! In case of a fire alarm use the information viewed on the display to verify the alarm and take the appropriate actions based on local safety procedures.

  • Page 12: Precautionary Measures

    2 Safety Considerations Service & Maintenance Manual 2.2 Precautionary Measures CAUTION! The fire detection system contains devices sensitive to electrostatic discharge (ESD). For installation and service work involving central components, always wear an antistatic wrist strap or ground bracelet to avoid any electrostatic discharge. Storage and transport Storage and transport of the CFD5000 fire detection system and spare parts must be carried out according to NORSOK Preservation standard Z-006.

  • Page 13: Maintenance

    Service & Maintenance Manual 3 Maintenance 3 Maintenance 3.1 Scheduled Maintenance CAUTION! Perform visual inspection of all fire detectors as often as needed to find detectors which has deliberately been covered (vandalised). A covered detector can’t detect a fire (by means of smoke, heat or flames) and the fire detection system can't detect if a detector has been covered and report this as a fault.

  • Page 14: Proof Test

    3 Maintenance Service & Maintenance Manual NOTE! The aspiration smoke detector can't detect smoke if the airflow gets below the limit which is needed for the detector to work properly. • Clean the pipe system with compressed air according to maintenance plan. •...

  • Page 15: Testing (Control Panel Cm 4.3)

    Service & Maintenance Manual 3 Maintenance 3.4 Testing (Control Panel CM 4.3) 3.4.1 Test Mode Overview The system has a special test mode function which makes the testing easier.  When a zone is in test mode: • External alarm devices and controls are by default not activated in case of a fire.

  • Page 16: Recommended Test Equipment And Procedures

    To test heat detection use either Testifire or Solo 461: CAUTION! For testing a heat detector in a hazardous (Ex-classified) location/area, please contact Consilium for consultation. Apply heat to the sensing element until alarm is indicated by the red indication on the detector.
  • Page 17 Service & Maintenance Manual 3 Maintenance CAUTION! Other test equipment, for example, a cigarette lighter or a heating gun should not be used. This could damage the detector. 3.4.3.3 Smoke Detectors Use appropriate test equipment, available at your authorised dealer. See section Approved Test Equipment, page 10 To test smoke detection use either Testifire or Solo 330.
  • Page 18 Pass criteria: All alarm indications clear. If any of the pass criteria are not met, the failing detector must be replaced. The defective detector shall be sent to Consilium Marine & Safety for investigation. Repeat this test (except step 5) after replacement of the detector.
  • Page 19 Approved Test Equipment, page CAUTION! For testing a flame detector in a hazardous (Ex-classified) location/area, please contact Consilium for consultation. For instructions how to use the test equipment, refer to the data sheet. DANGER! Open flame (cigarette lighter) should not be used for testing in explosive areas.

  • Page 20: Reset Test Mode

    3 Maintenance Service & Maintenance Manual Figure 2. Testing CS-MCP HD and CS-MCP HD Ex Insert the key into the test hole. The test hole is situated on the bottom right hand side of the glass cover. Turn the key in a clockwise direction (approximately 60°). This will simulate the breaking of the glass.

  • Page 21: Test The Control Panel Display

    Service & Maintenance Manual 3 Maintenance 3.4.5.2 Removed Detector Fault Remove a detector. Verify that the fault is indicated on the control panel (this may take up to 100 seconds). Reinsert the detector. Reset the fault condition on the control panel. 3.4.5.3 Battery Fault Remove the battery cables.

  • Page 22: Cleaning Of Fire Detectors

    3 Maintenance Service & Maintenance Manual • The display  • All indications on the control panel NOTE! The user has to verify that the display and all indications are working properly. This function will not generate a fault alarm in case something is faulty. To test the control panel display, use: Menu »...

  • Page 23: Heat Detector

    Service & Maintenance Manual 3 Maintenance 3.5.4 Heat Detector WARNING! Potential electrostatic charging hazard If the unit requires cleaning, then only clean exterior with a damp cloth to avoid electrostatic charge build up. 3.5.5 Flame Detector Clean the protective glass over the sensor using a grease solvent such as soap or alcohol.
  • Page 24 3 Maintenance Service & Maintenance Manual 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 25: Replacement And Service

    4 Replacement and Service 4.1 Prerequisites for Replacement DANGER! No deviations from approved drawings or modifications of the fire detection system are allowed without agreement from Consilium. WARNING! • Replacement of loop units must be handled by technical personnel with sufficient knowledge of the safety level and the various functions in the fire detection system.

  • Page 26: Replacing Loop Units

    4 Replacement and Service Service & Maintenance Manual 4.2 Replacing Loop Units 4.2.1 Replacing Fire Detectors WARNING! Replacement of loop units must be handled by technical personnel with sufficient knowledge of the safety level and the various functions in the fire detection system. Disconnect the faulty detector and remove it from the base plate.
  • Page 27 Service & Maintenance Manual 4 Replacement and Service Perform a function test of the detector as explained in section Aspirating Smoke Detectors, page Hint! A CFD5000 loop unit can be replaced (with a new loop unit of the same type and address) without having to power down or restart the loop or the fire detection system.

  • Page 28: Setting The Address On Loop Units

    4 Replacement and Service Service & Maintenance Manual 1. Unscrew the two screws. 2. Disconnect the cable with contact. 3. Lift the radial fan from the box. 1. Replace the faulty radial fan with a new complete set of fan, cable and contact. 2.

  • Page 29: After Replacement

    Service & Maintenance Manual 4 Replacement and Service CAUTION! Due to technical limitation, using CS-IC10 Ex units prevents using consecutive addressing. If the CS-IC10 Ex unit has address x, the next unit on the loop-line shall have address x+2 (or higher). Note: The CS-Isolator unit consists of two built-in CS-IC10-Ex (both individually addressable) which also is affected by this limitation.
  • Page 30 4 Replacement and Service Service & Maintenance Manual Hint! In order to secure an effective maintenance level in case of a prompt need for replacement it is recommended to keep modules and loop units as spare parts for the fire detection system. 5100614_CFD5000 T - CM4.3_Service &...

  • Page 31: Troubleshooting

    Service & Maintenance Manual 5 Troubleshooting 5 Troubleshooting 5.1 Prerequisites for Troubleshooting DANGER! Troubleshooting for different faults must be performed by a service engineer with proper training to service the fire detection system in a safe and correct way. WARNING! Locate and correct faults of the following types as prompt as possible in order to secure the functionality of the complete FDS: •...

  • Page 32: Wrong Number Of Loop Units

    5 Troubleshooting Service & Maintenance Manual The service personnel are responsible to maintain documentation for all performed repair and maintenance activities. The documentation must be kept up to date in a chronological order and include relevant information according to IEC 61508-1, 7.7.2.1g and 7.15.2.3 Hint! •...

  • Page 33: Cable Break

    Service & Maintenance Manual 5 Troubleshooting There is a possibility that two or more loop units with the same address will answer. Possible fault indications include “double address”, “no answer”, “bad communication” or “abnormal condition”. If a loop unit has been set to the wrong address, set the correct address to solve the problem.

  • Page 34: Earth Fault

    5 Troubleshooting Service & Maintenance Manual Find the cable break, repair it and reset the fault on the control panel. Reconnect the disconnected loop side. NOTE! If there are several cable breaks on the loop, please repeat the troubleshooting procedure. 5.4 Earth Fault CAUTION! An earth fault on a loop cable has to be located and corrected as soon as possible in order to secure the functionality of the complete fire detection system.

  • Page 35: Polarity Fault

    Service & Maintenance Manual 5 Troubleshooting Fault codes who register short circuit are: Secondary fault codes can also appear   and give assistance in trouble • 138 LOOP SHORT CIRCUIT. shooting. Refer to cause and remedy Reported from loop units. in section Fault Codes, page •...

  • Page 36: Save The System Log To A Usb Memory Stick

    5 Troubleshooting Service & Maintenance Manual 5.9 Save the System Log to a USB Memory Stick If you want to check the information saved in the system log you can download it from the central unit. The system log files contain information generated for evaluating the system, such as lists of system components, system software and key events. ...

  • Page 37: How To Report A Fault

    5.11 How to Report a Fault In case it is not possible to troubleshoot and solve a specific problem, please contact Consilium or one of Consilium's authorized service offices by following this checklist: • Describe the fault symptom, be specific.
  • Page 38 5 Troubleshooting Service & Maintenance Manual 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 39: System Update And Programming

    Service & Maintenance Manual 6 System Update and Programming 6 System Update and Programming 6.1 Software 6.1.1 Application Program The configuration file holds the application parameters for the fire detection system. See the separate Application Programming Manual for information on how to create a new configuration file or update an existing file.

  • Page 40: Upgrade Bios From A Usb Memory Stick

    6 System Update and Programming Service & Maintenance Manual NOTE! The system will use the latest version of the file (with the last date and time). The configuration file can be uploaded using an approved USB memory stick (available from an authorised dealer). CAUTION! Do not remove the USB memory stick until the upload is finished.

  • Page 41: Upgrade Firmware For Cs-Loop M Module And Loop Units

    Service & Maintenance Manual 6 System Update and Programming • Empty USB memory stick • BIOS release A. Prepare the USB memory stick Copy the file cm_bios_v_xx to the root catalogue of the USB memory stick (where xx is the version number). B.
  • Page 42 6 System Update and Programming Service & Maintenance Manual Install the logger software on your PC and connect to the CS-Loop M module according to the instructions in separate document 6303591 CCP SIL - CS-Loop M Debug User Guide. CAUTION! Make sure that only compatible hardware/firmware combinations are used. Do not download firmware to loop units that have a HW version that is incompatible with the SW version of the firmware.

  • Page 43: Fault Codes

    Service & Maintenance Manual 7 Fault Codes 7 Fault Codes NOTE! Any fault codes that are generated may depend on the system configuration. 7.1 Fault Codes for CFD5000 WARNING! In case of remedy “replace the unit” or “replace the module” – this has to be carried out as soon as possible in order to secure the functionality of the fire detection system.
  • Page 44 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module One module address has been changed to the same address as Check address of the another module on the modules. (Refer to the same backbone (a S&M** manual.) secondary fault appears).
  • Page 45 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module The loop unit has electrically been Connect the loop unit. disconnected from the (Refer to the I&C* manual.) loop. The loop unit has lost the electrical contact Replace the loop unit.
  • Page 46 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module The detector has a Replace the unit. (Refer to faulty sensor element. the S&M** manual.) CS-PYH The smoke detector is Protect the detector from the CS-PH Ex exposed to strong airflow or consider...
  • Page 47 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module • Minor fault if in no A cable break on the combination with positive conductor on CABLE other faults. the CS-Loop M has Locate the cable break. BREAK CS-Loop M been detected.
  • Page 48 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module EARTH There is an earth fault Charger M Locate the earth fault. (Refer FAULT on the positive Minor fault. CS-Loop M to the I&C* manual.) POSITIVE conductor.
  • Page 49 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module 1. Measure the voltage from the power source. • Minor fault if power • If voltage OK, sources are change module. Low voltage on the redundant and not primary 28 VDC •...
  • Page 50 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module The connection between the main processor and the CM 4.3 processor handling the keyboard input has been lost. The module is leaking power. The supply and INTERNAL Contact an authorised Charger M...
  • Page 51 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module The protocol version The fault is resettable once of a module (slave all incompatible modules INCOMPATIB System and/or controller) is have reported a compatible Major fault. LE MODULES modules not compatible with...
  • Page 52 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module The battery connected CHARGING to the affected Charger Charge the battery with an CURRENT Charger M M is charged with a Major fault. external charger. EXCEEDED higher current than allowed.
  • Page 53 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module 1. Check the electrical A PSU is connected to connections according to the PSU 1 input on the PSU1 the drawings. affected Charger M PRESENT module, but the 2.
  • Page 54 7 Fault Codes Service & Maintenance Manual Unit or Fault Code Cause Remedy Failure classification Module When the affected module measures the CM 4.3 X-Fire signal in the CM 2.2 backbone, the voltage Charger M 1. Check backbone signals level of the signal is for cable breaks.
  • Page 55 Service & Maintenance Manual 7 Fault Codes Unit or Fault Code Cause Remedy Failure classification Module 1. Try to reset the fault. The bootloader in the affected module 2. If not possible to reset cannot start the try to update firmware application due to a again.
  • Page 56 7 Fault Codes Service & Maintenance Manual 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 57: Using The Service Menu (Control Panel Cm4.3)

    Service & Maintenance Manual 8 Appendix A 8 Appendix A 8.1 Using the Service Menu (Control Panel CM4.3) 8.1.1 Service Menu, Main Screen The Service menu is used to prepare the system for the commissioning phase and and for service and troubleshooting when the system is in operation. Loading and saving information to and from a USB memory stick is controlled from the Service menu.

  • Page 58: Centrals, Submenu 2

    8 Appendix A Service & Maintenance Manual • “Customer text” • “Project name” • “Project number” • “Installation name” The remaining information also concerns the configuration file: Created The time the configuration file was created Created by The person who created the configuration file Build Number of times that the configuration file has been changed...

  • Page 59: Modules, Submenu

    Service & Maintenance Manual 8 Appendix A • Press 1 to send a list with details for the selected central to a connected printer. • Press 2 to open the module list (similar to Modules main screen described in section Modules, Submenu 3, page 53).

  • Page 60: Zones, Submenu

    8 Appendix A Service & Maintenance Manual • Press 3 to monitor and manipulate the outputs of the selected module. (See 3=Outputs below.) • Press 4 to monitor the loops of the selected module (if the module is a loop module). The loop screens are explained in section Loops, Submenu 5, page 2=Inputs screen Inputs of the module:...

  • Page 61: Loops, Submenu

    Service & Maintenance Manual 8 Appendix A • Press 0 to disable the selected zone. • Press 1 to send a list with zones to a connected printer. • Press 2 to monitor and manipulate the loop units in the selected zone. (See 2=Loop Units below.) •...
  • Page 62 8 Appendix A Service & Maintenance Manual • Press 0 to disable the logical loop; the loop will be disconnected galvanically • Press 1 to send a list with loops to a connected printer. • Press 2 to monitor and manipulate the logical loop. •...

  • Page 63: Configuration, Submenu

    Service & Maintenance Manual 8 Appendix A • Press 0 to send a list with details for the selected loop unit to a connected printer. • Press "1 Update list" to update the answering side status when A/B list shows OK (?/?). For instructions, see Cable Break, page 27 Short Circuit, page...

  • Page 64: Firmware, Submenu

    8 Appendix A Service & Maintenance Manual 8 Synchronise the CS-modules Use this menu to change the active configuration of the CS modules. 8.1.8 Firmware, Submenu 7 Use this menu to download firmware to modules, load or backup service pack, and to start or stop an automatic update.

  • Page 65: System Modules & Connection Example

    Service & Maintenance Manual 9 Appendix B 9 Appendix B 9.1 System Modules & Connection Example Description of system modules The CFD5000 T fire detection system is based on standard modules. Below is a list of these standard modules: Control Panel M 4.3 A control panel with a 4.3”...
  • Page 66 9 Appendix B Service & Maintenance Manual Figure 7. Connection example of a normal loop-line configuration in a non Ex area 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...
  • Page 67 Service & Maintenance Manual 10 Appendix C 10 Appendix C 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 68: Definitions And Abbreviations

    Control M 4.3 to the backbone bus and also has the common fire and fault outputs. Cause/Effect The Cause/Effect program defines how the inputs and outputs of the system should act. Consilium Common Platform. General modules which create a system for Consilium products. CCP platform An umbrella name for all the modules and devices that can be connected together, e.g.
  • Page 69 Service & Maintenance Manual 10 Appendix C Central A Central is a complete system that can operate autonomously; monitor its detectors and inputs, activate its outputs and display its faults and alarms. If connected to other centrals, it exchanges information with the other centrals via the System bus, thus allowing all centrals to act as one system.
  • Page 70 10 Appendix C Service & Maintenance Manual CS-PYH Loop unit, Photo-sensor Y-chamber and Heat-sensor fire detector. A combined smoke/heat detector. CS-PH Ex Loop unit, CS-PH Ex in an intrinsically safe combined smoke/heat detector. CS-Safety M A module that collects status from CS-Loop M modules. Distributed Central System (see also Stretched central).
  • Page 71 Service & Maintenance Manual 10 Appendix C I/O 70 An Input/Output type providing a different function depending on the configuration of the system. The programmable functions are: • General Input • Fault Input • Conventional Fire Alarm Zone • Output (24 VDC/70 mA) I/O 700 An Input/Output type providing a different function depending on the configuration of the system.
  • Page 72 10 Appendix C Service & Maintenance Manual A Line-Replaceable Unit (LRU) is a modular component that is designed to be replaced quickly at an operating location. Managed mode The opposite of Controller mode. All modules that are managed by a Controller module are in Managed mode.
  • Page 73 Hardware safety integrity is related to random hardware failures, while systematic safety integrity is related to systematic failures. Salwico Language A text based interpreting language for making logical cause effect expressions developed by Consilium. Short Circuit Isolator. Software Configuration Management. Single Central System.
  • Page 74 10 Appendix C Service & Maintenance Manual Warning Condition The state of the system when a warning is detected. Warnings are not as serious as faults and only of informative nature, for example in case of a lightly contaminated detector. Zone A group of detectors located in a geographical area.

  • Page 75: Revision History

    Service & Maintenance Manual 11 Revision history 11 Revision history Version Date Change description Link 2020-08-28 Information concerning smoke Smoke Detectors, page detector test updated. 5100614_CFD5000 T - CM4.3_Service & Maintenance Manual_T_EN_2020_E...

  • Page 76: Index

    Index Index Fault report............. Aspirating smoke detector CS-ASP, Replacing ..Fire detectors, Replacing ........Aspirating smoke detector, Cleaning ..... Fire history list ............Aspirating smoke detectors, Testing ...... Firmware, Service menu ........  Flame detector, Cleaning ........Flame detectors, Testing ........ ...
  • Page 77 Index Reboot system, Service menu ........ Zone details, Service menu ........Reload configuration/Reboot this module, Service Zone loop units, Service menu....... menu............... Zone main, Service menu ........Remove configuration, Service menu....Zone, test mode............Removed detector fault, Test fault conditions .. ...
  • Page 78 For all those moments when safety matters Consilium is a producer of safety technologies for the marine, oil and gas, transport and building sectors. Our commitment goes beyond the products: We protect the lives of mothers and fathers, sisters and brothers, colleagues and friends.

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