Table of Contents
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Rev A: May 2010
Safety Precautions ............................................................................................................v
1. General Safety & Maintenance Information ................................................1
1.1.
Intended Use ........................................................................................................1
1.2.
Maintenance .........................................................................................................2
2. General Product Data ......................................................................................3
3. Operating Environment ..................................................................................3
4. Site Preparation ...............................................................................................4
5. Unpacking & Installation Instructions ..........................................................4
5.1.
Unpacking and Preparation ..................................................................................5
5.2.
Electrical Plug Connection ..................................................................................6
5.3.
Electrical Extension Cords ...................................................................................7
5.4.
Generator Recommendations ...............................................................................7
6. Welder Set-Up ..................................................................................................8
6.1.
Set-Up Preparation ...............................................................................................8
6.2.
Adjustment #1: Wedge Centering ........................................................................10
6.3.
Adjustment #2: Wedge Engagement Position .....................................................14
6.4.
Adjustment #3: Upper and Lower Contour Rollers .............................................17
6.5.
Wedge Timing Definition ....................................................................................19
6.6.
Wedge Re-Timing ................................................................................................19
6.7.
Wedge Removal ...................................................................................................21
7. Factory Servicing .............................................................................................23
8. Welder Wiring Diagram .................................................................................23
9. Service/Spare Parts ID ....................................................................................25
9.1.
500-0100/3XL/A, Assembly, Pro-Wedge 3XL (Front) .......................................26
9.2.
500-0100/3XL/A, Assembly, Pro-Wedge 3XL (Rear) ........................................27
9.3.
500-0100/3XL/A, Assy, Pro-Wedge 3XL (Parts List, Items 1-44) .....................28
9.4.
500-0100/3XL/A, Assy, Pro-Wedge 3XL (Parts List, Items 45-87) ...................29
9.5.
500-1005XL/A, Assembly, Pro-Wedge XL Controller Housing ........................31
9.6.
500-1005XL/A, Assy, Pro-Wedge XL Cntrlr Housing (Parts List) ....................32
9.7.
500-1006/3XL/A, Assembly, Pro-Wedge 3XL Control Panel ............................34
9.8.
500-1006/3XL/A, Assy, Pro-Wedge 3XL Cntrl Panel (Parts List) .....................35
9.9.
500-101/3XL/A, Assembly, Main Frame ............................................................36
9.10. 500-101/3XL/A, Assembly, Main Frame (Parts List) .........................................37
iii
Table of Contents
Pro-Wedge 3XL Operator's Manual
Pro-Wedge 3XL Manual
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Table of Contents
