Bosch rexroth EFC 610 Series Operating Instructions Manual

Bosch rexroth EFC 610 Series Operating Instructions Manual

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Rexroth Frequency Converter
EFC x610 Series
EFC 3610 / EFC 5610
Operating Instructions
R912005854
Edition 09

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Summary of Contents for Bosch rexroth EFC 610 Series

  • Page 1 Rexroth Frequency Converter EFC x610 Series EFC 3610 / EFC 5610 Operating Instructions Edition 09 R912005854...
  • Page 2 Edition 09 Edition 13 Copyright © Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2020 All rights reserved, also regarding any disposal, exploitation, reproduction, edit- ing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3 Make sure that the drives are brought Avant toute intervention ou tout accès Antriebe sicher zum Stillstand. to safe standstill before accessing or dans la zone de danger, assurez-vous entering the danger zone. de l’arrêt préalable de tous les entraînements. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 4 Zerlegen oder beschädigen Sie keine batteries. Do not throw batteries into Ne désassemblez et n’endommagez Batterien. Werfen Sie Batterien nicht open flames. pas les piles. Ne jetez pas des piles ins Feuer. dans le feu. Bosch Rexroth AG R912005854_Edition 09...
  • Page 5 Antes de acceder o introducir las Antes de entrar ou aceder à área azionamenti. manos en la zona de peligro, los perigosa, imobilize os acionamentos accionamientos se tienen que haber de forma segura. parado con seguridad. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 6 Não desmonte nem danifique as baterias. Não deite as baterias no Non scomporre o danneggiare le No desarme ni dañe las pilas. No tire fogo. batterie. Non gettare le batterie nel las pilas al fuego. fuoco. Bosch Rexroth AG R912005854_Edition 09...
  • Page 7 Stands drevene helt, inden du rører Voor toegang tot de gevaarlijke zone måste maskinen vara stillastående. ved drevene eller træder ind i deres moeten de aandrijvingen veilig tot fareområde. stilstand gebracht zijn. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 8 Batterierna får inte tas isär eller Undlad at skille batterier ad eller at cauterisatie). skadas. Släng inte batterierna i beskadige dem. Smid ikke batterier elden. ind i åben ild. Batterijen niet demonteren of beschadigen. Nooit batterijen in het vuur werpen. Bosch Rexroth AG R912005854_Edition 09...
  • Page 9 Před zásahem nebo vstupem do do obszaru pracy maszyny. Pysäytä käyttölaitteet varmasti nebezpečného prostoru bezpečně ennen vaara-alueelle koskemista tai Przed dotknięciem urządzenia/ zastavte pohony. menemistä. maszyny lub zbliżeniem się do obszaru zagrożenia należy zgodnie z zasadami bezpieczeństwa wyłączyć napędy. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 10 żrącą substancją). Älä hajota paristoja osiin tai vaurioita Nerozebírejte ani nepoškozujte niitä. Älä heitä paristoja tuleen. Nie demontować i nie niszczyć baterie. Neházejte baterie do ohně. baterii. Nie wrzucać baterii do ognia. Bosch Rexroth AG R912005854_Edition 09...
  • Page 11 Pred prijemom ali dostopom v maşinilor. nevarno območje varno zaustavite Pred zásahom alebo prístupom do vse gnane dele. nebezpečnej oblasti uveďte pohony Înainte de intervenţia sau accesul în bezpečne do zastavenia. zona periculoasă, opriţi în siguranţă componentele de acţionare. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 12 şi pericol de arsuri). Ne razstavljajte ali poškodujte poleptania). nobenih baterij. Baterij ne mečite v Nu dezasamblaţi şi nu deterioraţi ogenj. Batérie nerozoberajte ani bateriile. Nu aruncaţi bateriile în foc. nepoškodzujte. Nehádžte batérie do ohňa. Bosch Rexroth AG R912005854_Edition 09...
  • Page 13 Illetéktelen személyeket ne engedjen piekļūšanu. a gép közelébe! Преди работа или влизане в Pirms darba bīstamajās zonās pilnībā опасната зона, спрете надеждно Mielőtt beavatkozik, vagy a veszélyes apstādiniet piedziņu. приводния механизъм. zónába belép a hajtásokat biztonságosan állítsa le. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 14 Neizjauciet un nesabojājiet baterijas. експлозия и напръскване с Az akkumulátorokat ne szedje szét, Nemetiet baterijas ugunī. агресивен агент). és ne rongálja meg! Az akkumulátort Не разглобявайте и не ne dobja tűzbe! повреждайте батерии. Не хвърляйте батерии в огън. Bosch Rexroth AG R912005854_Edition 09...
  • Page 15 Πριν από την παρέμβαση ή πρόσβαση Prieš patekdami į pavojaus zoną liikumispiirkonda. στην περιοχή κινδύνου, μεριμνήστε για saugiai išjunkite pavaras. Tagage ajamite turvaline seiskamine την ασφαλή ακινητοποίηση των enne ohupiirkonda juurdepääsu või συστημάτων μετάδοσης κίνησης. sisenemist. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 16 (κίνδυνος έκρηξης και διάβρωσης). išėsdinimo pavojus). Ärge demonteerige ega kahjustage Μην διαλύετε ή καταστρέφετε τις Neardykite ir nepažeiskite baterijų. patareisid. Ärge visake patareisid μπαταρίες. Μην απορρίπτετε τις Nemeskite baterijų į ugnį. tulle. μπαταρίες στη φωτιά. Bosch Rexroth AG R912005854_Edition 09...
  • Page 17 Rexroth Frequency Converter EFC x610 Series 中文 如果不按照下述指定的安全说明使用,将会导致人身伤害! 在没有阅读,理解随本产品附带的文件并熟知正当使用前,不要安装或使用本产品。 如果没有您所在国家官方语言文件说明,请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压!电击导致生命危险! 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动!生命危险! 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前,确保传动设备安全停止。 电磁场/磁场!对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域,或者必须事先咨询医生。 热表面(大于 60 度)!灼伤风险! 不要触摸金属表面(例如散热器)。驱动器部件断电后需要时间进行冷却(至少 15 分钟)。 安装和运输不当导致受伤危险!当心受伤! 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当!受伤风险! 请勿对低电量电池重新激活或重新充电(爆炸和腐蚀的危险)。 请勿拆解或损坏电池。请勿将电池投入明火中。 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 18 Rexroth Frequency Converter EFC x610 Series Bosch Rexroth AG R912005854_Edition 09...
  • Page 19: Table Of Contents

    Delivery and Storage................15 Product Identification................15 4.1.1 Packing Nameplate................4.1.2 Product Nameplate................Remove from Packing Box..............Visual Inspection.................. 17 Scope of Supply................... 17 Transport of the Components.............. 18 Storage of the Components..............18 Drive System Overview................ R912005854_Edition 09 Bosch Rexroth AG...
  • Page 20 Heat Dissipation................... 49 7.5.3 Figures and Dimensions............... 50 7.5.4 Use of Thermal Compound Paste (Only for Cold Plate Models)..52 7.5.5 Selecting an External Heat Sink............53 Frequency Converter Wiring..............Wiring Diagram..................Cable Specifications................58 Bosch Rexroth AG R912005854_Edition 09...
  • Page 21 Evaluation criterion................85 9.1.3 Noise Emission of the Drive System............ Ensuring the EMC Requirements............EMC Measures for Design and Installation.......... 9.3.1 Rules for Design of Installations with Drive Controllers in Compli- ance with EMC..................92 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 22 Control the Motor................11.4 Motor Parameters Auto-Tuning............116 11.5 Possible Errors during Quick Start and Respective Solutions... 11.6 Restoring Parameters to Factory Defaults......... Functions and Parameters..............12.1 b0: Basic System................118 12.1.1 Access Authority Setting..............118 Bosch Rexroth AG R912005854_Edition 09...
  • Page 23 12.4.1 V/f Curve Setting................12.4.2 Slip Compensation................12.4.3 0 Hz Output Mode................12.4.4 Torque Boost Setting................. 12.4.5 Heavy Load Stabilization..............179 12.4.6 Light Load Oscillation Damping............179 12.4.7 Current Limitation................12.5 C3: Vector Control................12.5.1 Speed Loop Setting................R912005854_Edition 09 Bosch Rexroth AG...
  • Page 24 12.9.4 Pulse Input Configuration..............241 12.9.5 Analog Input Configuration..............242 12.9.6 Motor Temperature Sensor Channel..........245 12.10 E2: Output Terminal................246 12.10.1 Digital Output Configuration............. 12.10.2 Pulse Output Setting................. 12.10.3 Relay Output..................252 12.10.4 Analog Output Configuration............. 255 Bosch Rexroth AG R912005854_Edition 09...
  • Page 25 Protocol Description................288 Modbus Interface................290 Modbus Function and Message Format..........Communication Mapping Register Address Distribution....Modbus Communication Example............. Special Notes..................308 Communication Networking.............. 12.14.2 Communication Selection..............311 12.14.3 Communication Error Reaction............312 12.14.4 Modbus Settings................314 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 26 Requirements for PROFIBUS Link Cable........... Relationship between Communication Rate and Cables....EMC Measures................... Periodical Data Communication............Communication parameter configuration.......... 12.19 H2: CANopen Card Parameters............350 12.19.1 General Introduction................350 12.19.2 LED Status Introduction..............12.19.3 Converter Configuration..............Bosch Rexroth AG R912005854_Edition 09...
  • Page 27 Fault Management................12.20.4 PROFINET IO..................401 Protocol Configuration............... 401 System Configuration................ Acyclic Communication..............407 Example..................... 12.20.5 EtherNet/IP..................408 Protocol Configuration............... 408 System Configuration................ Acyclic Communication..............415 Example..................... 12.20.6 SERCOS III..................418 Protocol Configuration............... 418 System Configuration................ R912005854_Edition 09 Bosch Rexroth AG...
  • Page 28 12.23.1 Relay Card Output Configuration............460 12.24 U0: General Panel Parameters............464 12.25 U1: LED Panel Parameters..............465 12.26 U2: LCD Panel Parameters..............466 Diagnosis................... 13.1 Display of LED Characters..............13.2 Status Code..................13.3 Warning Code..................13.4 Error Code..................Bosch Rexroth AG R912005854_Edition 09...
  • Page 29 13.4.35 Error 54 (PcE-): Remote Control Communication Error..... 481 13.4.36 Error 55 (PbrE): Parameter Backup / Restore Error......13.4.37 Error 56 (PrEF): Parameter Restore Error after Firmware Update..481 13.4.38 Error 60 (ASF-): Application Firmware Error........481 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 30 14.2.5 Safety Function Disable..............14.2.6 Input Channel Parameter..............501 14.3 Commission..................14.4 STO Function Diagnosis and Status Indication........503 14.5 Technical Data..................504 14.5.1 Data Related to Safety Standards............504 14.6 Maintenance..................14.7 Abbreviations..................505 Bosch Rexroth AG R912005854_Edition 09...
  • Page 31 Terminals Mapping................516 Terminals Description................ 516 Wiring....................518 15.7 Communication Module..............519 15.7.1 PROFIBUS..................519 PROFIBUS Interface................519 15.7.2 CANopen Card................... Interface Introduction................ 520 Cable and Connection............... 15.7.3 Multi-Ethernet Card................Multi-Ethernet Interface..............521 Hardware Installation................. 522 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 32 15.11.4 Brake Resistor Dimensions..............15.11.5 Installation of Brake Resistor............. 555 15.12 Shielding Connector................Maintenance..................16.1 Safety Instructions................562 16.2 Daily Inspection................. 16.3 Periodic Inspection................564 16.4 Expired replacement................565 16.5 Removable Components Maintenance..........566 16.5.1 Construction Overview..............Bosch Rexroth AG R912005854_Edition 09...
  • Page 33 E1: Input terminal parameters............E2: Output terminal parameters............E3: Multi-speed and simple PLC parameters........E4: PID control parameters..............606 E5: Extended function parameters............ E8: Standard communication parameters.......... 609 E9: Protection and error parameters..........19.3.5 Group F0: ASF Parameters..............R912005854_Edition 09 Bosch Rexroth AG...
  • Page 34 Third Party Licenses................19.5.1 STMicroelectronics................19.6 Appendix V: Parameter Change Record..........19.6.1 Parameter changes---03V12 vs 03V08..........19.6.2 Parameter changes---03V20 vs 03V12..........19.6.3 Parameter changes---03V24 vs 03V20..........19.6.4 Parameter changes---03V26 vs 03V24..........19.6.5 Parameter changes---03V34 vs 03V26..........Bosch Rexroth AG R912005854_Edition 09...
  • Page 35: Safety Instructions For Electric Drives And Controls

    Machine A machine is the entirety of interconnected parts or units at least one of which is movable. Thus, a machine consists of the appropriate machine drive elements, R912005854_Edition 09 Bosch Rexroth AG...
  • Page 36 2) to be trained or instructed to maintain and use adequate safety equipment 3) to attend a course of instruction in first aid User A user is a person installing, commissioning or using a product which has been placed on the market. Bosch Rexroth AG R912005854_Edition 09...
  • Page 37: Explanation Of Signal Words And The Safety Alert Symbol

    In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury could occur. NOTICE In case of non-compliance with this safety instruction, property damage could occur. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 38: General Information

    You must follow these safety instructions. Bosch Rexroth is not liable for damages resulting from failure to observe the ● safety instructions.
  • Page 39 – National Electrical Manufacturers Association (NEMA), as well as local engi- neering regulations – Regulations of the National Fire Protection Association (NFPA) Canada: Canadian Standards Association (CSA) ● Other countries: ● – International Organization for Standardization (ISO) – International Electrotechnical Commission (IEC) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 40: Hazards By Improper Use

    Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hit- ● ting! Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 41: Instructions With Regard To Specific Dangers

    (RCDs/RCMs). Secure built-in devices from penetrating foreign objects and water, as well as ● from direct contact, by providing an external housing, for example a control cabinet. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 42: Protective Extra-Low Voltage As Protection Against Electric Shock

    If extra-low voltage circuits of devices containing voltages and circuits higher than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth prod- ucts, the connected extra-low voltage circuits must comply with the require- ments for PELV ("Protective Extra-Low Voltage").
  • Page 43 If the use of these devices cannot be avoided, check the machine or in- stallation, at initial commissioning of the electric drive and control system, for possible malfunctions when operating such high-frequency, remote control R912005854_Edition 09 Bosch Rexroth AG...
  • Page 44: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Those with metal implants or metal pieces, as well as with hearing aids, must ● consult a doctor before they enter the areas described above. Bosch Rexroth AG R912005854_Edition 09...
  • Page 45: Protection Against Contact With Hot Parts

    Use suitable protective equipment (hard hat, safety goggles, safety shoes, ● safety gloves, for example). Do not stand under hanging loads. ● Immediately clean up any spilled liquids from the floor due to the risk of fall- ● ing! R912005854_Edition 09 Bosch Rexroth AG...
  • Page 46: Important Directions For Use

    The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, make sure that all the pre-requisites for appropriate use of the products are satisfied. Personnel that in any way or form use our products must first read and under- ●...
  • Page 47: Documentation Information

    > Engineering > Software tools > IndraWorks Engineering > Downloads", then download the software package. ConverterWorks ● Click www.boschrexroth.com, choose "Products > Electric Drives and Con- trols > Frequency Converters > EFC3610 (EFC5610) > Downloads", then download the software package. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 48: Reference

    Rexroth Frequency Converter EFC x610 Series Documentation Information 3.3 Reference For documentation available in other type or language, please consult your local Bosch Rexroth sales partner or check: www.boschrexroth.com/various/utilities/mediadirectory/ Documentation type Short text / Type code Material number Operating Instructions...
  • Page 49: Delivery And Storage

    4.1 Product Identification 4.1.1 Packing Nameplate Check if the model information on the packing nameplate is the same as you or- dered immediately after receipt. If the model is wrong, please contact Bosch Rexroth distributor. Product series Production week: e.g., 14W20 means...
  • Page 50: Product Nameplate

    Delivery and Storage 4.1.2 Product Nameplate Check if the model information on product nameplate is the same as you or- dered immediately after unpacking. If the model is wrong, please contact Bosch Rexroth distributor. Brand logo Production week: e.g., 14W20 means...
  • Page 51: Remove From Packing Box

    This is also applicable if the packaging is undamaged. 4.4 Scope of Supply If any of the following standard supply items is missing, please contact Bosch Rexroth distributor. Frequency Converter EFC x610 (According to type code) ●...
  • Page 52: Transport Of The Components

    Value ℃ Temperature range -20…60 a_store Relative humidity – 5…95 Absolute humidity – 1…29 Climate category (IEC 721) – – Moisture condensation – – not allowed Icing – – not allowed Tab. 4-2: Storage conditions Bosch Rexroth AG R912005854_Edition 09...
  • Page 53: Drive System Overview

    ③: Whether using an AC output choke or not depends on the factors of: the length, shielding and distribution capacitance of the motor cables, as well as the insulation of the motor. ④: The covers of terminal (+), (-) and B can be removed as needed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 54: Frequency Converter Overview

    Heavy Duty*: 200 % of rated current for 1 s Overload capability Heavy Duty: 150 % of rated current for 60 s Normal Duty*: 120 % of rated current for 60 s dv / dt (Without filter) < 5kV / us Bosch Rexroth AG R912005854_Edition 09...
  • Page 55: V/F Control Performance

    150 % of rated torque at 3.00 Hz Start-up torque 100 % of rated torque at 1.50 Hz 6.1.4 SVC Control Performance Speed regulation range 1:200 Start-up torque 200 % of rated torque at 0.50 Hz R912005854_Edition 09 Bosch Rexroth AG...
  • Page 56: Main Functions

    (STO), etc. 6.1.6 Communication Standard communication protocol Modbus Standard communication interface RS485 Depending on communication module Optional communication protocol and interface (Needs to be ordered additionally) Bosch Rexroth AG R912005854_Edition 09...
  • Page 57: Operating Panel

    Over current protection, over- / under- voltage protection, surge current / short circuit protection, in- put / output phase loss protection, converter over- / under- temperature protection, motor overload protection, motor over temperature protection, direction lock protection, analog input broken wire de- tection, etc. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 58: Conditions

    1P 200 / 3P 380 VAC: ≥ 1K50 3P 200 VAC: 0K75...11K0 Cold plate: ● 1P200VAC 0.4...2.2kW 3P400VAC 0.4...4kW CE (applicable to 0K40...160K) UL/cUL (applicable to 0K40...160K) Certification EAC (applicable to 0K40...160K) RCM (applicable to 0K40...90K0) Bosch Rexroth AG R912005854_Edition 09...
  • Page 59: Technical Data

    4.8 / 3.8 4.0 / 3.2 2K20 6.8 / 5.4 5.6 / 4.4 3K00 9.1 / 7.2 7.4 / 5.9 4K00 11.9 / 9.4 9.7 / 7.7 Tab. 6-3: 3P 380 VAC 0K40...4K00 electric data R912005854_Edition 09 Bosch Rexroth AG...
  • Page 60 75.0 140.0 / 111.0 147.0 / 116.0 96.6 75K0 90.0 167.0 / 133.0 176.0 / 139.0 115.7 90K0 110.0 205.0 / 162.0 212.0 / 168.0 139.6 110K 132.0 252.0 / 200.0 253.0 / 200.0 166.0 Bosch Rexroth AG R912005854_Edition 09...
  • Page 61 380.0 / 300.0 250.0 Tab. 6-5: 3P 380 VAC 5K50...160K, electric data, Normal Duty 30K0...160K: available with ONLY EFC 5610. Please select the current rating of frequency converter according to the motor rated current on the nameplate. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 62: Derating Of Electric Data

    If the ambient temperature is 45...55 ℃, derating must be performed as indi- ● cated in the figure below. Load factor Ta_work_red Ambient temperature range for operation with reduced rated Ta_work Ambient temperature range for data operation with rated data Fig. 6-1: Derating and ambient temperature (℃) Bosch Rexroth AG R912005854_Edition 09...
  • Page 63: Derating And Mains Voltage

    Fig. 6-2: Derating and mains voltage 1P 200 VAC / 3P 200 VAC: 1 % power derating every 2 V lower ● than 200 V. 3P 380 VAC: 1 % power derating every 4 V lower than 380 V. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 64: Derating And Carrier Frequency

    I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-3: Derating and carrier frequency for 0K40...4K00 models Bosch Rexroth AG R912005854_Edition 09...
  • Page 65 Rexroth Frequency Converter EFC x610 31/653 Series Frequency Converter Overview I / I % Percentage of rated output current Normal Duty rated Heavy Duty PWM or carrier frequency Fig. 6-4: Derating and carrier frequency for 5K50...22K0 models R912005854_Edition 09 Bosch Rexroth AG...
  • Page 66 Rexroth Frequency Converter EFC x610 Series Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-5: Derating and carrier frequency for 30K0...90K0 models (Normal Duty and Heavy Du- Bosch Rexroth AG R912005854_Edition 09...
  • Page 67 Rexroth Frequency Converter EFC x610 33/653 Series Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-6: Derating and carrier frequency for 110K...160K models (Normal Duty and Heavy Du- R912005854_Edition 09 Bosch Rexroth AG...
  • Page 68: Maximum Length Of Motor Cables

    EFC x610 (internal EMC filter) + 0K40…2K20 External mains EMC filter EFC x610 (internal EMC filter) – EFC x610 (internal EMC filter) + 4K00…11K0 External mains EMC filter Tab. 6-7: 3P 200 VAC maximum length of motor cables Bosch Rexroth AG R912005854_Edition 09...
  • Page 69: Minimum Inductance Between Two Motor Terminals

    / (8 x f x √2 x I x 0.2) (in mH) _min _PWM _nom : DC-link voltage : Desired switching frequency in kHz _PWM : Output current according to the type code (rms value) _nom R912005854_Edition 09 Bosch Rexroth AG...
  • Page 70: Frequency Converter Mounting

    1: Air inlet at frequency converter; 2: Air inlet at control cabinet 3: Frequency converter; 4: Air outlet at frequency converter 5: Heated air conveying direction; 6: Air guide in control cabinet 7: Fan in control cabinet; 8: Discharge of heated air Bosch Rexroth AG R912005854_Edition 09...
  • Page 71: Heat Dissipation

    0K40 0K75 1K50 2K20 3K00 4K00 5K50 1,088 7K50 1,479 11K0 2,176 Tab. 7-2: 3P 200 VAC heat dissipation 3P 380 VAC Heat dissipation Frame Model [BTU/h] 0K40 0K75 1K50 2K20 3K00 4K00 5K50 7K50 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 72 1,802 22K0 2,176 30K0 2,533 37K0 2,972 45K0 1,405 4,794 55K0 1,951 6,658 75K0 2,074 7,076 90K0 2,653 9,051 110K 2,530 8,602 132K 2,772 9,425 160K 3,813 13,002 Tab. 7-3: 3P 380 VAC heat dissipation Bosch Rexroth AG R912005854_Edition 09...
  • Page 73: Air Flow Of Fans

    3P 200 VAC: Models 3K00 and above have only one fan for internal compo- ● nents. Models 0K75...4K00 have only one fan for heat sink. ● Models 5K50 and above have TWO fans for heat sink. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 74 Models 30K0 and above have no fan for internal components. ● Models 1K50...7K50 have only one fan for heat sink. ● Models 11K0...90K0 have TWO fans for heat sink. ● Models 110K...160K have THREE fans for heat sink. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 75: Figures And Dimensions

    41/653 Series Frequency Converter Mounting 7.4 Figures and Dimensions 7.4.1 Figures Fig. 7-2: EFC x610 0K40...4K00 dimensions figure (1P 200 VAC / 3P 380 VAC) Fig. 7-3: EFC x610 0K40...2K20 dimensions figure (3P 200 VAC) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 76 42/653 Rexroth Frequency Converter EFC x610 Series Frequency Converter Mounting Fig. 7-4: EFC x610 3K00...11K0 dimensions figure (3P 200 VAC) Fig. 7-5: EFC x610 5K50...22K0 dimensions figure (3P 380 VAC) Bosch Rexroth AG R912005854_Edition 09...
  • Page 77 Rexroth Frequency Converter EFC x610 43/653 Series Frequency Converter Mounting Fig. 7-6: EFC 5610 30K0...37K0 dimensions figure (3P 380 VAC) Fig. 7-7: EFC 5610 45K0...55K0 dimensions figure (3P 380 VAC) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 78 44/653 Rexroth Frequency Converter EFC x610 Series Frequency Converter Mounting Fig. 7-8: EFC 5610 75K0...90K0 dimensions figure (3P 380 VAC) Fig. 7-9: EFC 5610 110K...132K dimensions figure (3P 380 VAC) Bosch Rexroth AG R912005854_Edition 09...
  • Page 79 Rexroth Frequency Converter EFC x610 45/653 Series Frequency Converter Mounting Fig. 7-10: EFC 5610 160K dimensions figure (3P 380 VAC) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 80: Dimensions

    ③ 11K0 ③ Tab. 7-8: EFC x610 3P 200 VAC dimensions Dimensions [mm] Screw Frame Model ① weight Ø ④ ④ size ② [kg] 0K40 0K75 1K50 2K20 3K00 4K00 5K50 7K50 11K0 15K0 18K5 Bosch Rexroth AG R912005854_Edition 09...
  • Page 81 : 4 screws are needed for mounting of EFC x610. ● ③ : ONLY available with EFC 5610. ● ④ : Add 35 mm to dimension D and d when extension module is ● used and installed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 82: Din Rail Mounting

    1: Hold the frequency converter and keep component A and the lower edge of component B at the same position level. 2: Push the frequency converter horizontally till a buckle sound indicates a suc- cessful mounting. Disassembly steps: 3: Pull down component C and hold it. Bosch Rexroth AG R912005854_Edition 09...
  • Page 83: Installation Of Cold Plate Models

    Tab. 7-10: Heat dissipation of EFC 5610 1P 200 VAC (cold plate models) Heat dissipation Frame Model Cold plate loss [W] [BTU/h] 0K40 0K75 1K50 2K20 3K00 4K00 5K50 7K50 11K0 1088 15K0 1479 Tab. 7-11: Heat dissipation of EFC 5610 3P 380 VAC (cold plate models) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 84: Figures And Dimensions

    Frequency Converter Mounting 7.5.3 Figures and Dimensions Fig. 7-12: EFC 5610 0K40...4K00 dimensions figure (cold plate models) Fig. 7-13: EFC 5610 5K50...15K0 dimensions figure (cold plate models) Cold plate models do not contain fan units. Bosch Rexroth AG R912005854_Edition 09...
  • Page 85 19.2 "Appendix II: Type Coding" on page 573. ② : 4 screws are needed for mounting. ● ③ : Add 35 mm to dimension D and d when extension module is ● used and installed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 86: Use Of Thermal Compound Paste (Only For Cold Plate Models)

    2. Tighten the screws with 2.0...2.5 Nm in the same sequence (crosswise): 1 -> 2 -> 3 -> 4 Tighten the screws with specified torques. Failure to do so, may in- hibit drive cooling and cause possible damage to the drive. Bosch Rexroth AG R912005854_Edition 09...
  • Page 87: Selecting An External Heat Sink

    : External heat sink ambient temperature [°C] : Thermal resistance between cold plate and external heat sink [°C/W] COMP The thermal resistance between the cold plate and the external heat sink can be calculated by: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 88 The table below shows the typical values of thermal resistance of cold plate. [°C/W] Model 0K40 0.107 0K75 1K50 0.114 2K20 3K00 0.098 4K00 5K50 0.093 7K50 11K0 0.084 15K0 Tab. 7-14: Typical values of thermal resistance of cold plate Bosch Rexroth AG R912005854_Edition 09...
  • Page 89 Contact the heat sink manufacturer. It is recommended that the calculated R is multiplied by 0.7 to ● obtain a resistance value with a reasonable safety margin in order to ensure tripless drive operation. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 90: Frequency Converter Wiring

    56/653 Rexroth Frequency Converter EFC x610 Series Frequency Converter Wiring 8 Frequency Converter Wiring 8.1 Wiring Diagram Fig. 8-1: Wiring diagram Bosch Rexroth AG R912005854_Edition 09...
  • Page 91 *: Can be disconnected by disassembly of a screw. ● Pulse input can be ONLY set via 'Multi-function digital input X5'. ● When analog current input function is applied, the supply voltage ● of analog input terminal can not exceed +5 V. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 92: Cable Specifications

    PE Cable Torque / Screw (gG) Model [N·m / lbf·in] (Mx) 10.0 0K40 10.0 0.8* / 7.0 (M3) 2.5*2 10.0 0K75 10.0 0.8* / 7.0 (M3) 2.5*2 10.0 1K50 20.0 0.8* / 7.0 (M3) 4.0*2 Bosch Rexroth AG R912005854_Edition 09...
  • Page 93 10.0 1.2 / 15.0 (M4) 15K0 50.0 10.0 10.0 10.0 10.0 1.2 / 15.0 (M4) 18K5 80.0 25.0 25.0 16.0 16.0 3.73 / 33.0 (M5) 22K0 100.0 25.0 35.0 25.0 25.0 3.73 / 33.0 (M5) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 94 : According to the actual situation, single cable or double ca- ① ble can be selected as the power cable of model 110K and above. ② is the torque and screw of single cable and is the torque and screw of double cable. Bosch Rexroth AG R912005854_Edition 09...
  • Page 95: Cable Specification For Usa / Canada

    PE Cable Torque / Screw [AWG] [AWG] [N·m / lb·in] (Mx) Model 0K40 0.8* / 7.0 (M3) 0K75 10.0 0.8* / 7.0 (M3) 1K50 10.0 0.8* / 7.0 (M3) 2K20 15.0 0.8* / 7.0 (M3) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 96 : According to the actual situation, single cable or double ca- ① ble can be selected as the power cable of model 110K and above. ② is the torque and screw of single cable and is the torque and screw of double cable. Bosch Rexroth AG R912005854_Edition 09...
  • Page 97: Dimensioning Variables Of The Table Values

    Fig. 8-2: Cable installation types (cf. IEC 60364-5-52; DIN VDE 0298-4; EN 60204-1) 2. Recommendation for design of the fuses: International except for USA / Canada: Class gL -gG; 500 V, 690 V; design ● NH, D (DIAZED) or D0 (NEOZED). R912005854_Edition 09 Bosch Rexroth AG...
  • Page 98 (general-purpose fuse link for general installations) protect the lines in the frequency converter system. To protect the semiconductors in the frequency converters, you can use fuses of characteristic gR. USA / Canada: Class J; 600 V ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 99: Control Cables

    Step 1: Switch off the frequency converter before performing wiring. Step 2: Deactivate the control signals in the wiring process. Step 3: Switch on the frequency converter. Step 4: Set respective parameters. Step 5: Activate respective control signals. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 100: Terminals

    U, V, W Converter output terminals External brake resistor terminal DC positive bus terminal Tab. 8-7: 1P 200 VAC power terminals description Terminal Description L1, L2, L3 Mains supply input terminals U, V, W Converter output terminals Bosch Rexroth AG R912005854_Edition 09...
  • Page 101 Disconnect the internal EMC filter when installing the drive on a ● corner-grounded TN system, otherwise the drive will be damaged. When the internal EMC filter is disconnected, the drive is not EMC ● compatible. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 102: Notes On Dc-Bus Terminals

    LED display is active with both frequency converters. The contactor MC and MC will be switched off by the respective relay output of the frequency converter when an error happens to any of the two frequency converters. Bosch Rexroth AG R912005854_Edition 09...
  • Page 103 Wiring of DC-bus with external DC power supply FENL Mains choke External DC power supply Frequency converter Motor Fuse Softstart resistor Magnetic contactor Magnetic contactor of softstart resis- Fig. 8-8: Wiring of DC-bus with external DC power supply R912005854_Edition 09 Bosch Rexroth AG...
  • Page 104 The external softstart circuit must be properly controlled to avoid direct charg- ing of the capacitor with external DC power supply, especially when DC power supply is the only power source for the frequency converter. Bosch Rexroth AG R912005854_Edition 09...
  • Page 105 = 513 V, the equivalent V = 380 V. The recommended fuse rated current is calculated based on the selected motor. In actual application, please check the value according to the equation above and the actual motor efficiency. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 106: Control Terminals

    The terminal blocks provide wiring connection points only. Addition- al measures by the user need to be taken to provide strain relief or other types of cable restraints. Bosch Rexroth AG R912005854_Edition 09...
  • Page 107: Control Terminals Description

    Input impedance: 250 Ω configurable) "E1: Input terminal parame- Resolution: 1/1,000 ters" on page 597 Shared connection of Isolated from COM – analog inputs Connected with grounding Shielding connection terminals on heatsink inter- – nally R912005854_Edition 09 Bosch Rexroth AG...
  • Page 108 External +24 V supply input for con- Auxiliary power supply trol and panel boards DC_IN 24 V (-10...+15 %) for control board (NOT used for digital inputs) 200 mA Shared connection Isolated from COM – Bosch Rexroth AG R912005854_Edition 09...
  • Page 109: Digital Input Npn / Pnp Wiring

    PNP wiring with external power supply ② ⑤ NPN wiring with external power supply Parallel connection of DI terminals (NPN ③ PNP wiring with internal power supply wiring with internal power supply) Fig. 8-10: Digital input NPN / PNP wiring R912005854_Edition 09 Bosch Rexroth AG...
  • Page 110: Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring

    Fig. 8-11: Digital output DO1a, DO1b load pull-up / pull-down wiring For internal supply, ONLY USE terminal +24 V and NEVER USE terminal +10 V ● or +5 V! For external supply, its reference ground MUST be connected to terminal ● COM! Bosch Rexroth AG R912005854_Edition 09...
  • Page 111: Analog Input Terminals (Ai1, Ai2, Eai1, Eai2, +10 V, +5 V, Earth And Gnd)

    The above figure is also valid for analog input EAI1, EAI2 on I/O ● card. When analog current input function is applied, the supply voltage ● of analog input terminal can not exceed +5 V. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 112: Relay Output Terminals

    Shared terminal RC RC filtering Normally closed contact VDR Varistor Normally open contact Diode Fig. 8-13: Noise suppression circuits for relay output terminals Bosch Rexroth AG R912005854_Edition 09...
  • Page 113: Notes On Dc_In Terminal

    Tab. 8-12: Power loss in stopped status DC_IN power is used for keeping the control section, display and ex- tension cards powered. If applied with Multi-ethernet card keep the communication up. For commissioning and parameterization, AC line voltage is required. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 114 E9.00 Automatic error reset attempts E9.15 Power module temperature at last error Tab. 8-13: Limited parameters Make sure that the voltage on DC_IN terminal is within 20...28 V, oth- erwise error code 'EPS-' will be displayed. Bosch Rexroth AG R912005854_Edition 09...
  • Page 115: Safe Torque Off (Sto) Terminals

    5 / 11 STO2- The reference of Input channel 2 6 / 12 +24 V Power supply Tab. 8-14: Terminal definition The 12-pin socket has two rows of connectors which are bridged for easy wiring. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 116: Electromagnetic Compatibility (Emc)

    9.1.2 Noise Immunity in the Drive System Basic structure for noise immunity The figure below illustrates the interference for definition of noise immunity re- quirements in the drive system. Fig. 9-1: Noise immunity in the drive system Bosch Rexroth AG R912005854_Edition 09...
  • Page 117: Minimum Immunity Requirements For Pdss Intended For Use In The Second Environment

    Fast transient-burst IEC 61000-4-4 Capacitive clamp 0.15...80 MHz 10 V Conducted radio-frequency IEC 61000-4-6 common mode 80 % AM (1 kHz) Tab. 9-1: Minimum immunity requirements for PDSs intended for use in the second environ- ment R912005854_Edition 09 Bosch Rexroth AG...
  • Page 118: Minimum Immunity Requirements For Pdss Intended For Use In The First Environment

    Tab. 9-2: Minimum immunity requirements for PDSs intended for use in the first environ- ment Category C1 is only for conducted emission, radiated emission needs checking with metallic cabinet. For installation, see chapter 9.3 "EMC Measures for Design and Installation" on page Bosch Rexroth AG R912005854_Edition 09...
  • Page 119: Evaluation Criterion

    85/653 Series Electromagnetic Compatibility (EMC) Evaluation criterion Evaluation criterion Explanation (abbreviated form from EN 61800-3) Deviations within allowed range Automatic recovery after interference Switched off without automatic recovery. Device remains undamaged Tab. 9-3: Evaluation criterion R912005854_Edition 09 Bosch Rexroth AG...
  • Page 120: Noise Emission Of The Drive System

    According to IEC EN 61800-3 or CISPR 11 (corresponds to EN 55011), the limit values in the table below are distinguished. For this documentation both standards are combined in the limit value classes A2.1 to B1. Bosch Rexroth AG R912005854_Edition 09...
  • Page 121 1 areas to be complied with Category C1 Class B; Limit value in residential areas to be complied with group 1 environment Tab. 9-4: Limit values for line-based disturbances R912005854_Edition 09 Bosch Rexroth AG...
  • Page 122 ● interference of 2 environment affects 1 environment Designations “class” and “group” according to CISPR 11 ● QP: measuring method quasi peak measurement ● AV: measuring method arithmetic averaging ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 123 See the following chapters for the limit classes (as per categories C1, C2, C3, C4 according to EN 61800-3) which can be reached for Bosch Rexroth Frequency Converter EFC x610. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 124: Ensuring The Emc Requirements

    According to the regulations, EFC x610 drive system is complied with product standard EN 61800-3 C3. The drive system is listed in the declaration of EMC conformity. This fulfills the legal requirements according to EMC directive. Bosch Rexroth AG R912005854_Edition 09...
  • Page 125 This documentation specifies the EMC properties which can be achieved, in a machine or installation, with a drive system consisting of the standard compo- nents. It also specifies the conditions under which the indicated EMC properties can be achieved. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 126: Emc Measures For Design And Installation

    Interference Suppression Elements Provide the following components in the control cabinet with interference sup- pression combinations: Contactors ● Relays ● Solenoid valves ● Electromechanical operating hours counters ● Connect these combinations directly at each coil. Bosch Rexroth AG R912005854_Edition 09...
  • Page 127 The shield of the motor power cable must not be interrupted by mounted ● components, such as output chokes, sine filter or motor filters Both ends of choke earth should connect to shield to ensure it is continuous ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 128: Emc-Optimal Installation In Facility And Control Cabinet

    Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bottom via short equipment grounding conductors with a cross section of at least 6 mm Bosch Rexroth AG R912005854_Edition 09...
  • Page 129 Rexroth Frequency Converter EFC x610 95/653 Series Electromagnetic Compatibility (EMC) even better, via grounding straps with the same cross section. Make sure con- nection points have good contact. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 130: Control Cabinet Mounting According To Interference Areas - Exem- Plary Arrangements

    96/653 Rexroth Frequency Converter EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.3 Control Cabinet Mounting according to Interference Areas – Ex- emplary Arrangements Fig. 9-3: Control cabinet mounting according to interference areas – exemplary arrange- ments Bosch Rexroth AG R912005854_Edition 09...
  • Page 131: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    This will cause the noise level of the interference emission to be higher within the range of 150 kHz to 40 MHz and the limit values at the connection points of the machine or installation will thereby be exceeded. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 132 = 400 mm, in order to minimize interference injection from ground and ground cables to the power input lines. See also "Division into Areas (zones)" on page Bosch Rexroth AG R912005854_Edition 09...
  • Page 133 (according EN 61800-5-1: 2007, section 4.3.5.4). If the cross section of the outer conductor is bigger, the cross section of the equipment grounding conductor must be ac- cordingly bigger. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 134: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    B over the shortest distance. Line Routing Run the lines along grounded metal surfaces, in order to minimize radiation of interference fields to area A (transmitting antenna effect). Bosch Rexroth AG R912005854_Edition 09...
  • Page 135: Design And Installation In Area C - Strongly Interference-Susceptible Area Of Control Cabinet

    Ideally, the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 = 200 mm from the (filtered) power supply cable. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 136: Ground Connections

    For connecting ground wires and shield connections, it is not the cross section but the size of contact surface that is important, as the high-frequency interfer- ence current mainly flow on the surface of the conductor. Bosch Rexroth AG R912005854_Edition 09...
  • Page 137: Installing Signal Lines And Signal Cables

    The guide value for the cross section is 10 mm You absolutely have to equip separate connections with connectors with groun- ded metal housing. In the case of non-shielded lines belongs to the same circuit, twist feeder and return cable. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 138: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    These waves are an especially critical aspect in the case of manometric or temperature switches. Bosch Rexroth AG R912005854_Edition 09...
  • Page 139: Operating Panel And Dust Cover

    The LED panel is removable and composed of two areas: display and buttons. The display shows mode settings and operating state of the frequency converter. The buttons allow users to program the frequency converter. Fig. 10-1: LED panel 10.2 LED Display Fig. 10-2: LED display R912005854_Edition 09 Bosch Rexroth AG...
  • Page 140: Dust Cover

    Frequency Converter EFC x610 are available with Dust Cover instead of LED Panel on demand. To operate frequency converters with Dust Cover, Order an LED Panel additionally, and then set the frequency con- ● verter with chapter 12.1.3 "Parameter Copy" on page 121. Bosch Rexroth AG R912005854_Edition 09...
  • Page 141: Led Indicator

    : Available on dust cover or when neither the LED panel nor the ● dust cover is installed. The frequency converter stops if FWD and REV commands are ac- ● tive at the same time. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 142: Operating Descriptions

    108/653 Rexroth Frequency Converter EFC x610 Series Operating Panel and Dust Cover 10.5 Operating Descriptions Fig. 10-4: Operating mode Fig. 10-5: Operating example Bosch Rexroth AG R912005854_Edition 09...
  • Page 143: Fast Access To Parameters With Button Combinations

    'E0.01' should be changed to 'E0.11' with '<Func> + <▲>' button function. However, parameter E0.11 is unavailable in group E. While the adjacent parameter is E0.15. In this case, 'E0.15' is accessed and displayed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 144: Digit Shifting Function For Modification Of Parameter Values

    Press <▲> or <▼> button within 2 s if <Func> button is pressed. ● Press <Func> button over 2 s without pressing any other button to ● cancel the uncompleted setting with button combinations. Bosch Rexroth AG R912005854_Edition 09...
  • Page 145: Lcd Panel

    5. Other screens: Error / Warning display screen, welcome screen, customer information message screen (7) Run / Stop status: It displays information regarding run / stop and forward / reverse state of the frequency converter. Details are shown in the table below. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 146: Operating Example

    2. Rotate Navigation button to select parameter group b0. 3. Press Navigation button and rotate it to select parameter b0.10. 4. Press Navigation button and rotate it to select parameter value '1: Restore to default settings'. 5. Press Navigation button to finish setting. Bosch Rexroth AG R912005854_Edition 09...
  • Page 147: Quick Start

    Must be securely connected Control cables Must observe chapter 8.2.2 "Control Cables" on page 65 Must observe chapter 9 "Electromagnetic Compatibility (EMC)" on page 82 Switches Must be switched off Load Must be disconnected Tab. 11-3: Wiring checklist R912005854_Edition 09 Bosch Rexroth AG...
  • Page 148: Quick Start Parameters

    2: Start with speed capture 3: Automatic start / stop ac- cording to setting frequency 0: Decelerating stop E0.50 Stop mode 1: Freewheeling stop 1 – Stop 2: Freewheeling stop 2 Tab. 11-4: Quick start parameters Bosch Rexroth AG R912005854_Edition 09...
  • Page 149: Control The Motor

    U1.00 and U1.10. The default settings are based on standard applications with standard motors. For frequency converters with dust cover, it is recommended to in- stall an LED panel to perform the above operations. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 150: Motor Parameters Auto-Tuning

    V/f control, motor parameter auto-tuning is necessary. Two modes of auto-tuning are available, static auto-tuning and rotational auto-tuning. The former mode is enough for V/f mode and the latter is used mainly for SVC control. For details, seechapter 12.3.2 "Motor Parameter Tuning" on page 152. Bosch Rexroth AG R912005854_Edition 09...
  • Page 151: Possible Errors During Quick Start And Respective Solutions

    (C1.75), and zero speed load (C1.76) <Run>, <Stop> buttons as command sources, potentiometer Operating panel operation as frequency setting source V/f curve mode Linear Tab. 11-7: Parameter settings by factory defaults R912005854_Edition 09 Bosch Rexroth AG...
  • Page 152: Functions And Parameters

    E9.10...E9.15, H8.87, H9.97 are excluded from this function. – If -PF- group is accessed if no parameter is different from default the warn- ing message noCP will be displayed for 1.5s, then it will fall back to group selection screen. Bosch Rexroth AG R912005854_Edition 09...
  • Page 153 ● same time, because LED panel is uninstalled, U1 will not be visi- ble any longer. ASF related parameter groups F1...F3 will only be shown if an ASF ● is loaded and b0.00 = 2. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 154: Parameter Initialization

    Following parameters will not be cleared, independent of the setting of b0.09: – C0.51 (Fan total running time) – E9.05...E9.07, E9.10...E9.15, E9.97...E9.99 (Error records) – d0.23 (Power stage running time) 2: Clear error and warning record ● Parameters E9.05...E9.07 and E9.10...E9.15, E9.97...E9.99 will be cleared. Bosch Rexroth AG R912005854_Edition 09...
  • Page 155: Parameter Copy

    When a parameter restore is started, all the parameters on the device will be set to the initial values first, this ensures a compatible behavior also over different firmware versions. The state of progress during the operation is shown in the panel as below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 156 E.Par will be shown. Parameters which are set to invalid val- ues will be shown in -EP- group. If one or more parameters in the backup are not found in the device they will be skipped during parameter restore without notification. Bosch Rexroth AG R912005854_Edition 09...
  • Page 157: Parameter Set Switch

    Parameter set switch can be carried out in 2 different ways: By parameter b0.12: ● When the value is changed the parameter set according to the parameter will be loaded. A parameter set switch can only be carried out in STOP mode. Dur- R912005854_Edition 09 Bosch Rexroth AG...
  • Page 158 2 to set 1, “PAr1” will be displayed with the following restrictions. During parameter backup both sets will be copied and during re- store both sets will be restored. Bosch Rexroth AG R912005854_Edition 09...
  • Page 159: Password Protection

    User password protection does not affect frequency adjustment with Up and Down buttons in running status or frequency saving. After a boot process the password protection will be active if the password pro- tection is activated. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 160: High Frequency Mode

    1 decimal in this mode. Range of E0.08 parameter is 50.00 to 1000.0 Hz. VFC3610 3P 0.4...22kW b0.22 will not be reset to defaults when factory resets is done ● (b0.10=1). High frequency mode only works in V/F control mode. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 161: C0: Power Control

    (2) *: The functions of sensorless vector control, vector control with encoder and synchronous motor control are not suitable for 1 kHz model. (3): Vector control with encoder mode(C0.00=2) not support syn- chronous motor with ABZ encoder. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 162: Normal Duty / Heavy Duty Setting

    Switching from HD to ND will cause carrier frequency reset to default value of ● normal duty, and vice versa. This function is only available for 5.5kW and above devices. Overload capability and output current in ND and HD modes are shown as be- low: Overload Bosch Rexroth AG R912005854_Edition 09...
  • Page 163: Carrier Frequency Setting

    With C0.06 = 2, the carrier frequency is always fixed to C0.05. Derating figures for the output power are shown as the figures below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 164 130/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters I / I % Percentage of rated output current rated Fig. 12-3: I / I % Percentage of rated output current rated Fig. 12-4: Bosch Rexroth AG R912005854_Edition 09...
  • Page 165 Derating figures related to carrier frequency are shown as the figures below: I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 12-6: Derating and carrier frequency for 0K40...4K00 models R912005854_Edition 09 Bosch Rexroth AG...
  • Page 166 Rexroth Frequency Converter EFC x610 Series Functions and Parameters I / I % Percentage of rated output current Normal Duty rated Heavy Duty PWM or carrier frequency Fig. 12-7: Derating and carrier frequency for 5K50...22K0 models Bosch Rexroth AG R912005854_Edition 09...
  • Page 167 Rexroth Frequency Converter EFC x610 133/653 Series Functions and Parameters I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 12-8: Derating and carrier frequency for 30K0...90K0 models (Normal Duty and Heavy Duty) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 168 C0.06 = 2: the carrier frequency is constant and will not change ● according to temperature and frequency. To achieve optimized performance, the carrier frequency setting ● should follow the equation: [C0.05] ≥ 10 x [E0.08]. Bosch Rexroth AG R912005854_Edition 09...
  • Page 169: Pwm Mode

    In that case the overmodulation can provide a fur- ther increase of output voltage. But the output voltage is no longer sinusoidal. This may cause more current distortion or noise effects. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 170: Automatic Voltage Stabilization

    When C0.10 = 1 or 2, output voltage might be higher than motor ● rated voltage. C0.11 is only active when C0.10 =1 or 2, it should be set accord- ● ing to mains voltage. Bosch Rexroth AG R912005854_Edition 09...
  • Page 171: Brake Chopper Control

    Set braking duty cycle via [C0.16] according to actual application, excessive ● low setting of [C0.16] may bring overvoltage error during braking. Fig. 12-10: Braking duty cycle t1 = t2 x [C0.16] / 100 %; t2 = 1 / 100 Hz = 10 ms R912005854_Edition 09 Bosch Rexroth AG...
  • Page 172: Overvoltage Suppression

    This function is used to adjust the active slip compensation factor in order to match the higher mechanical speed due to reciprocating load characteristic. Code Name Setting range Default Unit Step Attri. Overvoltage suppression ad- C0.23 0.00...10.00 1.00 – 0.01 justment gain Basic principle of reciprocating load application: Bosch Rexroth AG R912005854_Edition 09...
  • Page 173 Rexroth Frequency Converter EFC x610 139/653 Series Functions and Parameters Fig. 12-12: Basic principle of reciprocating load The character of load torque is kind of sine wave: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 174 (E0.50) to 1 (freewheeling to stop 1). 4. This overvoltage suppression mode is NOT active when the out- put frequency is at upper limit (E0.09). This is because this function needs frequency space room to adjust. Bosch Rexroth AG R912005854_Edition 09...
  • Page 175: Overvoltage Prevention Mode

    (over-hauling) load, adjust overvoltage suppression adjustment gain via [C0.23]. Please select freewheeling to stop when this function is activated. ● This function is only used for V/f control. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 176: Stall Overvoltage Prevention

    Fig. 12-15: Stall overvoltage prevention during deceleration Enable stall overvoltage prevention function may cause the actual deceleration time is longer than expected. If the deceleration time needs to be accurate only resistor braking should be used. Bosch Rexroth AG R912005854_Edition 09...
  • Page 177: Stall Overcurrent Prevention

    The output frequency stops increasing. [Output current] < [C0.27] ● The output frequency resumes increasing to the setting frequency with de- fined acceleration time. Behavior of stall overcurrent at constant speed is shown as the figure below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 178 [Output current] < [C0.27] ● The output frequency increases to the setting frequency with defined acceler- ation time. This function can have influence on the speed accuracy during con- stant running and on the acceleration performance. Bosch Rexroth AG R912005854_Edition 09...
  • Page 179: Phase Loss Protection

    The output frequency is lower than 1.00 Hz ● During DC-braking ● During restarting with speed capture ● During motor parameters auto-tuning ● Wrong settings of parameter C1.07 "Motor rated current" ● Input phase loss protection only works on 3x400V devices. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 180: Converter Overload Pre-Warning

    The actual overload pre-warning level will be reduced by the carrier frequency output current derating by the equation: [Actual overload pre-warning level] = [C0.29] x [Derating percentage] This derating percentage can be found in the hardware specification for each de- vice. Bosch Rexroth AG R912005854_Edition 09...
  • Page 181: Power Loss Ride-Through

    1. The frequency converter output will be switched off When the power supply resumes, the frequency converter will execute speed capture and resume its previous operation, example for 3-Phase De- vice actual minimum action voltage and recover voltage: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 182 When the kinetic energy is consumed and the drive reaches the power fail voltage level the drive will be shut down, example for 3-phase device actual minimum action voltage and recover voltage: Bosch Rexroth AG R912005854_Edition 09...
  • Page 183 When option 3 is selected, special care must be taken by configura- tion of the deceleration time. If the time is too short overvoltage will occur. If the time is too long undervoltage will occur. For overvoltage a braking resistor may be used. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 184: Fan Control And Maintenance

    'FLE' (Fan maintenance period expired) is displayed on the operating panel. Pause the display of the warning code 'FLE' by pressing the <Func> button. ● Perform fan maintenance or replacement. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 185 Adjust the value of C0.52 'Fan maintenance time' if necessary. ● If C0.50 = "0: Automatically controlled", when the converter runs, the fan for electrolytic capacitor is switched on; When the converter stops, the fan for electrolytic capacitor is switched off. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 186: C1: Motor And System

    Code Name Level C0.00 Control mode C0.01 Normal / Heavy duty setting Top level C1.00 Motor type C1.01 Motor parameter tuning Bosch Rexroth AG R912005854_Edition 09...
  • Page 187 If the user does not conform to the order as specified above, this would cause undesired change to the parameter setting. For example, if by applying the parameter auto-tuning function, the user goes first to set the parameters of physical parameter level and control parameter lev- R912005854_Edition 09 Bosch Rexroth AG...
  • Page 188 In the process of auto-tuning, a status code 'tUnE' will be displayed on the operating panel. When the auto-tuning process is completed, the status code disappears and the settings of the following parameters will be obtained automatically: Bosch Rexroth AG R912005854_Edition 09...
  • Page 189 H7.01: Encoder direction – √ (Only for encoder card ) Tab. 12-7: Parameters obtained by auto-tuning C1.01=2: Rotational auto-tuning is only for EFC 5610. ● Disconnect the load from the motor shaft for rotational auto-tun- ● ing. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 190: Motor Name Plate Data

    The input of rating plate data must correspond with the wiring of the motor (star / delta). This means, if delta wiring is used for the motor, delta rating plate data has to be entered: Bosch Rexroth AG R912005854_Edition 09...
  • Page 191 7. The number of motor poles equals to 2 x o. Take the motor MSK071C-0450-NN as an example. The required motor rated speed is 1,500 rpm, motor works continuously and the housing temperature rise must not exceed 60 ℃. The parameters are calculated as follows. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 192 ● factor setting. If the data for C1.10 'Motor rated power factor' is not available on ● the motor nameplate, keep its default setting '0.00: Automatically identified'. However, the rotational auto-tuning performance may be affected. Bosch Rexroth AG R912005854_Edition 09...
  • Page 193: Motor Internal Data

    = (n ) / n ● fs = s x f ● : synchronous speed; f : rated frequency p: numbers of pole pairs; s: rated slip : rated speed; f : rated slip frequency R912005854_Edition 09 Bosch Rexroth AG...
  • Page 194 2 and method 3 shall be used for identifying the inertia val- C1.13 and C1.14 are only available for EFC 5610. Bosch Rexroth AG R912005854_Edition 09...
  • Page 195: Motor Thermal Model

    Code Name Setting range Default Unit Step Attri. Low speed derating fre- C1.75 0.10...300.00 25.00 0.01 quency C1.76 Zero speed load 25.0...100.0 % 25.0 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 196 Zero speed load is the allowed continuous current (percentage of rated cur- rent) at standstill. For a motor with external cooling, [C1.76] 'Zero speed load' is set to 100 %, and the low speed derating function is inactive. Bosch Rexroth AG R912005854_Edition 09...
  • Page 197: Motor Overload Pre-Warning

    Parameter E2.01, E2.15, H8.20, H8.21, H9.00, H9.10, H9.02, H9.03 can be set to "12: Motor overload pre-warning" to configure the digital outputs to show this warning. Behavior of motor overload pre-warning is shown as the figure below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 198 Parameter E2.01, E2.15, H8.20, H8.21, H9.00, H9.10, H9.02, H9.03 can be set to "14: Converter error " to configure the digital outputs to show this error. Behavior of motor overload pre-warning is shown as the figure below: Bosch Rexroth AG R912005854_Edition 09...
  • Page 199 Rexroth Frequency Converter EFC x610 165/653 Series Functions and Parameters Fig. 12-27: Motor overload pre-warning R912005854_Edition 09 Bosch Rexroth AG...
  • Page 200: Motor Thermal Sensor Selection

    EAI1 / EAI2 and GND on the frequency converter. Fig. 12-28: Temperature sensor with voltage supply For a temperature sensor with current supply, use terminals AO1 / EAO, AI1 / AI2 / EAI1 / EAI2 and GND on the frequency converter. Bosch Rexroth AG R912005854_Edition 09...
  • Page 201 – [C1.72] = 3, output current = 1 mA – [C1.72] = 4, output current = 4 mA If [E2.26] ≠ 11, the AO output mode is resumed to [E2.25] 'AO1 output mode' ● automatically. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 202 2 V; if [C1.72] = 4, [C1.73] = 2, it represents 2 V, and the frequency converter stops with error code 'Ot' displayed on the operating panel when the voltage level on analog input is lower than 2 V. Bosch Rexroth AG R912005854_Edition 09...
  • Page 203: C2: V/F Control

    22: Digital setting 23: Voltage PID control V/f separation output C2.09 0.00...100.00 % 0.00 0.01 voltage digital setting V/f separation output C2.10 voltage acceleration 0.0...6,000.0 s time V/f separation output C2.11 voltage deceleration 0.0...6,000.0 s time R912005854_Edition 09 Bosch Rexroth AG...
  • Page 204 Fig. 12-30: Linear V/f curve 1: Square ● This mode refers to square voltage / frequency control, which is used for vari- able torque loads of fans, pumps, etc. Fig. 12-31: Square V/f curve Bosch Rexroth AG R912005854_Edition 09...
  • Page 205 There are two modes of user-defined V/f curve: 1. User-defined V/f curve when [C2.05] ≤ [C1.08] In this mode, the output voltage is limited to 100 % even if [C2.06] 'V/f voltage 3' is higher than 100 %. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 206 The maximum value of C2.05 'V/f frequency 3' can be higher than ● [C1.08] 'Motor rated frequency'. The maximum value of C2.06 'V/f voltage 3' can be higher than 100 %. ● Fig. 12-34: User-defined V/f curve when [C2.05] ≥ [C1.08] Bosch Rexroth AG R912005854_Edition 09...
  • Page 207 0 V to motor rated voltage. C2.11 'V/f separation output voltage deceleration time' is the time for V/f sepa- ration output voltage decrease from motor rated voltage to 0 V. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 208 'STOP' mode E0.50. But it has to stop based on the new V/f sepa- ration 'STOP' mode C2.12. Whenever V/f separation mode is enabled, setting voltage can be displayed through display parameter d0.09. Bosch Rexroth AG R912005854_Edition 09...
  • Page 209: Slip Compensation

    0: No output C2.20 0 Hz output mode – Stop 1: Standard Setting range: 0: No output ● No any torque output in this mode. 1: Standard ● There is certain torque output in this mode. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 210: Torque Boost Setting

    In this square V/f curve, the output voltage starts to be boosted when the out- put frequency is lower than [C1.08]. Example: If [C1.08] = 50.00 Hz, then torque boost function is active when the output frequency is lower than 50.00 Hz. Bosch Rexroth AG R912005854_Edition 09...
  • Page 211 V/f curves for automatic torque boost are shown as figures below: Automatic torque boost with linear V/f curve ● Fig. 12-37: Automatic torque boost with linear V/f curve Automatic torque boot with square V/f curve ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 212 For further adjustment of the voltage boost, set parameter C2.22 'Automatic tor- que boost factor'. Its default value 50 % means no adjustment. The calculation equation is shown as below: [Voltage boost] = √3 x 0.5 x I x [C2.22] : stator resistance : stator current Bosch Rexroth AG R912005854_Edition 09...
  • Page 213: Heavy Load Stabilization

    4. Adjustment of [C2.25] is helpful in the following conditions: Increase [C2.25] if the oscillation damping performance is not obvious, ● but excessive increase leads to slow suppression. Decrease [C2.25] if the oscillation occurs at low speed. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 214: Current Limitation

    [C2.44] to achieve fast response without overshooting. [C0.27] 'Stall overcurrent prevention level' should be smaller than [C2.42] 'Auto- matic current limitation level', otherwise a warning code 'PrSE' will be displayed on the operating panel and parameter setting can not be saved. Bosch Rexroth AG R912005854_Edition 09...
  • Page 215: C3: Vector Control

    R912005854_Edition 09 Bosch Rexroth AG...
  • Page 216: Current Loop Setting

    (under 3 Hz) but not smooth enough, the proportional gain of the cur- rent loop can be set bigger. Code Name Setting range Default Unit Step Attri. Current loop proportional C3.05 0.1...1,000.0 – gain C3.06 Current loop integral time 0.01...655.35 ms 0.01 Bosch Rexroth AG R912005854_Edition 09...
  • Page 217: Torque Limitation

    Fig. 12-40: Low speed torque limitation hysteresis The hysteresis is calculated by the following equations: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 218 Torque FWD limitation register: Modbus 0x7F03/Fieldbus extension card H0.14. Torque REV limitation register: Modbus 0x7F04/Fieldbus extension card H0.15. C3.47 = 5: EAI2 analog input ● The range of EAI2 corresponds to the 0.0...200.0% rated torque. Bosch Rexroth AG R912005854_Edition 09...
  • Page 219: Encoder Settings

    Maximum FW current C3.30 1...95 Stop factor for SM This parameter is the maximum allowed percent of motor rated current C1.07, it is used when PMSM runs in field weakening area, or called constant power re- gion. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 220 But please be aware that higher field weakening current might lead to the irreversible demagnetizing of permanent magnet mounted on the rotor, and also higher EMF with higher running speed would lead to the damage of the drive. Bosch Rexroth AG R912005854_Edition 09...
  • Page 221: Torque Control

    0x7F02/Fieldbus extension card H0.12) 7: EAI2 analog input Torque reference mini- C3.42 0.0 %…[C3.43] – mum value Torque reference maxi- C3.43 [C3.42]…200.0 % 150.0 – mum value Digital torque reference C3.46 0.0...200.0 % 150.0 – setting R912005854_Edition 09 Bosch Rexroth AG...
  • Page 222 Torque curve is defined as below: When [C3.41] = 0, 1, 2, 3, 4 or 7, and EAI1/EAI2 input is non -10 V to 10 V, ● C3.42 and C3.43 are used to define curve: Bosch Rexroth AG R912005854_Edition 09...
  • Page 223 When [C3.41]=3, 7 and EAI1/EAI2 input is -10 V to 10 V, C3.43 is used to de- ● fine curve: – [H8.06] / [H8.31] = 0 or 1 Fig. 12-43: Torque curve 1 – [H8.06] / [H8.31] = 2 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 224 C3.48 = 5: EAI2 analog input ● Analog input EAI2, scaled to 0.00...E0.09 based on analog input curve. Torque command ramp setting Torque command ramp [C3.49] is the time for torque command increase from 0 to C1.17 'motor rated torque'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 225 Rexroth Frequency Converter EFC x610 191/653 Series Functions and Parameters Fig. 12-45: Torque command ramp R912005854_Edition 09 Bosch Rexroth AG...
  • Page 226: Initial Angle Detection

    C3.52: this parameter is the switching point where the high frequency area de- celerate to the low frequency area. C3.53: this parameter is the switching point where the low frequency area accel- erate to the high frequency area. Bosch Rexroth AG R912005854_Edition 09...
  • Page 227: Speed Damping Factor For Svc

    Normally, only increasing C3.54 can satisfy the need of enhancing the damping factor. But C3.54 can not be too high, otherwise speed fluctuation will occur. Now C3.55 can be used, increasing C3.55 also can enhance the damping factor. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 228: D0: Basic Monitoring

    – Read d0.43 I/O card digital input – Read d0.45 DO1 output – Read d0.47 I/O card EDO1 output – Read d0.48 I/O card EDO2 output – Read d0.50 Pulse input frequency 0.01 kHz Read Bosch Rexroth AG R912005854_Edition 09...
  • Page 229 – Read d0.86 ASF display06 – Read d0.87 ASF display07 – Read d0.88 ASF display08 – Read d0.89 ASF display09 – Read d0.98 High resolution output current 0.01 A Read d0.99 Firmware version 0.01 Read R912005854_Edition 09 Bosch Rexroth AG...
  • Page 230: D1: Enhanced Monitoring

    Read d1.10 Signed rotor frequency 0.1 Hz Read d1.11 Rotor speed 1 rpm Read d1.12 Signed encoder frequency 0.1 Hz Read d1.15 High resolution output power 0.01 kW Read d1.20 Encoder angle 0.01 ° Read Bosch Rexroth AG R912005854_Edition 09...
  • Page 231: E0: Set Point And Control

    3: AI2 analog input ● The setting frequency is set by analog input AI2 input. When AI2 is used as the frequency setting source, the relationship between AI2 and the setting frequency is shown as the figure below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 232 'Frequency Down command' and 22 'Up/Down command reset' to define this function. For digital input Up / Down change rate and digital input Up / Down initial fre- quency, see parameter E1.16 and E1.17. 20: Communication ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 233 When X1 input is active, the actual setting frequency is 50.00 Hz set by AI2 ● input and the converter accelerates from 30.00 Hz to 50.00 Hz. Frequency setting sources combination It is possible to combine the two frequency setting sources for complicated ap- plications: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 234 2: First frequency setting - Second frequency setting ● The actual setting frequency is the result of the subtraction operation of the first and second frequency setting sources. 3: First frequency setting * Second frequency setting ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 235 Step 2: Set parameter E0.00 and E0.02 to select the first and second frequen- ● cy setting sources; Step 3: Set parameter E0.04 according to the actual application. ● The result of the combination is always limited within the range of 0.00…[E0.09] Hz. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 236: Run Command Source

    The active / inactive of the selected digital input is triggered by voltage level, instead of the edge. If status of the selected terminal is changed when converter is running, the run command source will be switched and the converter will freewheel to stop. Bosch Rexroth AG R912005854_Edition 09...
  • Page 237: Digital Setting Frequency

    1: Not saved when powered off; saved when stopped ● 2: Saved when powered off; not saved when stopped ● 3: Saved when powered off or stopped ● 4: Not saved when powered off; memorized when stopped ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 238: Frequency Limitations

    PLC, or PID control mode. Behavior at low speed running: By default, the frequency converter runs at 0 Hz when the output frequency is lower than [E0.10] 'Output frequency low limit'. [E0.15] = 0: Running at 0.00 Hz ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 239 A hysteresis band is set by [E0.16]. If actual setting frequency is higher than [E0.10] + [E0.16] again, the output frequency will accelerate from [E0.10] to the setting frequency according to the actual acceleration time. If [E0.10] < [E0.16], [E0.16] will be set as [E0.10] automatically. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 240: Direction Control

    Reverse Swap default direction Reverse Forward Tab. 12-8: Direction configuration A dead time exists if the direction is changed from forward / reverse to reverse / forward, which can be defined according to actual application. Bosch Rexroth AG R912005854_Edition 09...
  • Page 241 Rexroth Frequency Converter EFC x610 207/653 Series Functions and Parameters Fig. 12-54: Direction change dead time R912005854_Edition 09 Bosch Rexroth AG...
  • Page 242: Acceleration And Deceleration Setting

    12.11.1 "Simple PLC and Multi-Speed Setting" on page 262. Two curve modes are available for acceleration / deceleration which is defined by [E0.25] : 'linear curve' and 'S-curve'. [E0.25] = 0: Linear mode ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 243 [E0.28] Deceleration starting phase ③ ⑥ [E0.29] Acceleration stopping phase [E0.29] Deceleration stopping phase Fig. 12-57: S-curve acceleration and deceleration Stage ①, ③: a percentage of setting acceleration time. Stage ④, ⑥: a percentage of setting deceleration time. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 244: Start Mode Configuration

    This mode is used in applications with high static friction torque and low load inertia. The frequency converter runs at [E0.36] 'Start frequency' for [E0.37] 'Start frequency holding time', and then accelerates/decelerates to setting fre- quency with defined acceleration/deceleration time. Bosch Rexroth AG R912005854_Edition 09...
  • Page 245 When [E0.38] ≠ 0, DC-braking will be executed before the frequency convert- ● er starting to accelerate to [E0.36] 'Start frequency', the braking current is decided by [E0.39]. When [E0.38] = 0, the converter starts at the starting frequency. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 246 To use this function, follow the rules below: The frequency setting source should be set to analog inputs. ● The first and second run command source should be set to '0: Panel'. ● Related parameters setting: Bosch Rexroth AG R912005854_Edition 09...
  • Page 247 1. Pressing <Stop> at this time, the frequency converter stops. 2. Pressing <Run> again, the frequency converter runs again. When the setting frequency is lower than [E0.41], the frequency converter stops automatically. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 248 3. The simple PLC, PID control and jog function are deactivated. Otherwise, E0.35 'Starting mode' cannot be set to '3: Auto start / stop according to setting frequency'. In this case, warning code 'PrSE' will be displayed and the frequency converter keeps in stop status. Bosch Rexroth AG R912005854_Edition 09...
  • Page 249: Power Loss Restart

    The power loss restart function may cause dam- age to people and equipment! The power loss restart function can make the frequency converter run automati- cally after the power supply is restored, which may cause damage to people and equipment. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 250: Stop Mode Configuration

    [E0.50] = 0. If an error occurs due to too fast deceleration, increase the decelera- tion time or calculate if additional resistor braking is necessary. Bosch Rexroth AG R912005854_Edition 09...
  • Page 251: Stop Dc-Braking

    [E0.52] 'Stop DC-braking initial frequency' and 'Stop DC-braking time' [E0.53] ≠ 0, then DC-braking is activated. The 'Stop DC-braking current' is decided by [E0.54]: [E0.50] = 0; ● [E0.53] > 0; ● [E0.54] > 0; ● [Output frequency] ≤ [E0.52]. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 252 With some special cases when 'DC-braking to stop' is activated by parameter setting and meanwhile digital input active, please see figures below: Case 1: Xn active before the DC braking starts and inactive before [E0.53] ends. Bosch Rexroth AG R912005854_Edition 09...
  • Page 253 Fig. 12-63: Stop DC-braking_2 Case 2: Xn active after the DC braking starts and inactive before [E0.53] ends. Fig. 12-64: Stop DC-braking_3 Case 3: Xn active before the DC braking starts and inactive after [E0.53] ends. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 254 220/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters Fig. 12-65: Stop DC-braking_4 Case 4: Xn active after the DC braking starts and inactive after [E0.53] ends. Fig. 12-66: Stop DC-braking_5 Bosch Rexroth AG R912005854_Edition 09...
  • Page 255: Overexcitation Braking

    However, an excessive high factor may trigger errors of overcurrent (OC-1, OC-2, OC-3), converter overload (OL -1), motor overload (OL -2), or surge current / short circuit (SC). Reduce the setting of the factor in such cases. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 256: Emergency Stop

    Once the emergency stop command is activated, the converter stops output and the motor mechanically freewheels to stop. [E0.56] = 1: Decelerating stop ● The motor decelerates to stop according to the deceleration time defined by E0.57 'Emergency stop deceleration time'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 257: Jog Function

    – Output frequency' is higher than 'Jog frequency' – 'Jog command' active: Accelerate to [E0.60] 'Jog frequency' according to [E0.61] 'Jog acceleration time'. – 'Jog command' inactive: Decelerate to prior 'Setting frequency' accord- ing to [E0.27] 'Deceleration time'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 258 Stop Active Inactive Jog forward Inactive Active Jog reverse Tab. 12-9: Jog configuration If the jog command direction does not match the current jog running direction, the converter will stop according to [E0.50] 'Stop mode'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 259: Skip Frequency

    'Lower boundary frequency'. If the current 'Output frequency' is within the 'Skip frequency range' and the tar- get 'Setting frequency' is also within the range, the actual output frequency is previous output frequency. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 260 However, if users do set pa- rameters like this by mistake, the following measure be consid- ered. Setting range by users: Fig. 12-70: Skip frequency 3 Actual skip range: Bosch Rexroth AG R912005854_Edition 09...
  • Page 261 (no S-shaped curve) as long as the acceleration/ deceler- ation is : Fig. 12-72: Skip frequency 5 In the start or end S-curve phase, E0.74 'Skip window acceleration factor' will ● not be active. There will be no higher acceleration or deceleration: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 262 If acceleration or deceleration is stopped by stall protection (over ● current or over voltage), stall protection has priority. The frequen- cy converter is running with constant output frequency inside the skip-window as long as stall protection is active. Bosch Rexroth AG R912005854_Edition 09...
  • Page 263: E1: Input Terminal

    21: Frequency Down command ● 22: Up / Down command reset ● Used to change the output frequency, details see chapter 12.9.3 "Digital In- put Frequency Change Function" on page 239. 23: Torque / speed control switch ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 264 E0.56 'Emergency stop action', please see chapter 12.8.9 "Stop Mode Configuration" on page 216 for the detailed information. Example: Set [E1.00] = '32: Error signal N.O. contact input' or Set [E1.01] = '33: Error signal N.C. contact input' Bosch Rexroth AG R912005854_Edition 09...
  • Page 265 48: Motor overheating error N.O. contact input ● 49: Motor overheating error N.C. contact input ● Used for receive motor overheating error signal from external sources. The frequency converter stops once an external motor overheating error signal is R912005854_Edition 09 Bosch Rexroth AG...
  • Page 266 – 50: Motor overheating warning N.O. contact input – If the defined switch is closed, the motor overheating warning signal is active. – If the defined switch is open, the motor overheating warning signal is in- active. Bosch Rexroth AG R912005854_Edition 09...
  • Page 267 Fig. 12-76: Error signal The frequency indicates warning code 'Ot' if K1 is closed. Or the frequency converter indicates warning code 'Ot' if K2 is open. Digital input status is monitored by parameter d0.40 'Digital input 1'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 268: 2- And 3-Wire Control

    Connected switch K2 to X2, and set [E1.01] = '36: Reverse running (REV)'. Fig. 12-77: 2-wire control mode 1 The control logic is shown in the table below: Running status Open Open Stop Closed Open Running forward Bosch Rexroth AG R912005854_Edition 09...
  • Page 269 Running status Open Open Stop Closed Open Running forward Open Closed Stop Closed Closed Running reverse Tab. 12-11: 2-wire control mode 2 configuration 2: 3-wire control mode 1 ● Step 1: Define 3 digital inputs R912005854_Edition 09 Bosch Rexroth AG...
  • Page 270 Tab. 12-12: 3-wire control configuration 3: 3-wire control mode 2 ● Different from the 3-wire control mode 1, 3-wire control mode 2 has an edge sensitive characteristic for direction control terminals. Step 1: Define 3 digital inputs Bosch Rexroth AG R912005854_Edition 09...
  • Page 271 Set one of digital inputs as '35: Forward running (FWD)'. Step 2: Activate 1-wire control Set [E1.15] = '4: 1-wire control'. Example: Connect K5 to X5, set [E1.04] = '35: Forward running (FWD)'. The control logic is shown in the table below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 272 In 2-wire / 3-wire running control, check and ensure that the direc- tion setting meets the requirement in the actual application. If the direction command is changed when the frequency converter is run- ning, [E0.18] 'direction change dead time' is active. Bosch Rexroth AG R912005854_Edition 09...
  • Page 273: Digital Input Frequency Change Function

    Down initial frequency' according to the application. Example: [E1.00] = 20, [E1.01] = 21, [E1.02] = 22 Fig. 12-81: External control terminals Connect switch K1 to X1, and set [E1.00] = '20: Frequency Up command'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 274 Up / Down / Reset command is only active when the frequency con- verter is running. Whether the setting frequency modified by Up / Down terminals will be saved or not after power off depends on [E0.06], see chapter 12.8.3 "Digital Setting Frequency" on page 203. Bosch Rexroth AG R912005854_Edition 09...
  • Page 275: Pulse Input Configuration

    [E1.70]...[E1.73] are used to define characteristics of curve 1, and [E1.75]... [E1.78] are used to define characteristics of curve 2. Detailed curve setting see chapter 12.9.5 "Analog Input Configuration" on page 242. Pulse input frequency is monitored by parameter d0.50 'Pulse input frequency'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 276: Analog Input Configuration

    Step 3: Select input curve There are two analog input curves that can be selected by [E1.68], AI1 and AI2 inputs can use both curve 1 and curve 2. Bosch Rexroth AG R912005854_Edition 09...
  • Page 277 [E1.70]...[E1.73] are used to define characteristics of curve 1: Fig. 12-82: Curve 1 [E1.75]...[E1.78] are used to define characteristics of curve 2: Fig. 12-83: Curve 2 Analog input status is monitored by parameter d0.30 'AI1 input' / d0.31 'AI2 input'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 278 For 4…20 mA analog input, if the current drops below 4mA – 10% = 3.6mA, the action according to the parameter E1.61 will be performed. For 2…10 V analog input, if the voltage drops below 2V – 7.5% = 1.85V, the ac- tion according to the parameter E1.61will be performed. Bosch Rexroth AG R912005854_Edition 09...
  • Page 279: Motor Temperature Sensor Channel

    5: TSI input (only for IO plus card) ● Motor temperature sensor channel is TSI when IO plus card was used. AI1 / AI2 / EAI1 / EAI2 will be automatically set as voltage input mode when [E1.60] = 1...4. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 280: E2: Output Terminal

    258. 5: Frequency level detection signal (FDT1) ● 6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 258. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 281 – For modbus mode, the output is defined by bit0 of register 0x7F08, when bit0 of register 0x7F08 is '0', open collector is opened; when bit0 of regis- ter 0x7F08 is '1', open collector is closed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 282 The output is active when the frequency converter encounters error / warn- ing. The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.45 'DO1 output'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 283: Pulse Output Setting

    E2.02 = 0: Converter output frequency ● Pulse train output 1 Hz to [E2.03] corresponds to output frequency 0 to [E0.09] output frequency high limit. Fig. 12-84: Converter output frequency E2.02 = 1: Converter output voltage ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 284 Pulse train output 1 Hz to [E2.03] corresponds to output current 0 to (2 * converter rated current). Fig. 12-86: Converter output current E2.02 = 3: Setting torque ● Pulse train output 1 Hz to [E2.03] corresponds to setting torque value of C3.42 to C3.43. Bosch Rexroth AG R912005854_Edition 09...
  • Page 285 251/653 Series Functions and Parameters Fig. 12-87: Setting torque E2.02 = 4: Output torque ● Pulse train output 1 Hz to [E2.03] corresponds to output torque value of C3.42 to C3.43. Fig. 12-88: Output torque R912005854_Edition 09 Bosch Rexroth AG...
  • Page 286: Relay Output

    6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 258. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 262. Bosch Rexroth AG R912005854_Edition 09...
  • Page 287 – For other fieldbus mode, the output is defined by bit0 of parameter E2.20, when bit0 of E2.20 is '0', open collector is opened; when bit0 of E2.20 is '1', open collector is closed. 25: Converter error or warning ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 288 The output is active when the frequency converter encounters error / warn- ing. The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.45 'DO1 output'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 289: Analog Output Configuration

    Fieldbus commu- nication 1P 200...240 VAC E2.40 Rated voltage 3P 200...240 VAC Stop 3P 380...480 VAC Output curve 1 mini- E2.50 0.0 %...[E2.52] Output curve 1 mini- E2.51 0.00...100.00 % 0.00 0.01 mum value R912005854_Edition 09 Bosch Rexroth AG...
  • Page 290 – For Modbus mode, the output is defined by register 0x7F06. The value range of register is 0.00 %...100.00 % (It means percentage of maximum analog output value). – For other Fieldbus mode, the output is defined by parameter E2.28. Bosch Rexroth AG R912005854_Edition 09...
  • Page 291 Represents range of output torque selected using C3.42 and C3.43. Step 3: Set AO1 filter time and output curve ● AO1 output Ref. Reference Fig. 12-89: AO1 output curve Analog output status is monitored by parameter d0.35 'AO1 output'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 292: Frequency Detection Function

    The 'Speed arrival' signal is active on the selected output terminal when the difference between the 'Output frequency' and the 'Setting frequency' is with- in the range set by parameter E2.70 'Frequency detection width': Fig. 12-90: Frequency arrival Bosch Rexroth AG R912005854_Edition 09...
  • Page 293 – Inactive when 'Output frequency' is lower than [E2.71] - [E2.72] – 6: Frequency level detection signal (FDT2) – Active when 'Output frequency' is higher than [E2.73] – Inactive when 'Output frequency' is lower than [E2.73] - [E2.74] Fig. 12-91: Frequency level detection R912005854_Edition 09 Bosch Rexroth AG...
  • Page 294: Pulse Counter Function

    The wiring is shown as the figure below: Fig. 12-92: Digital input configuration Connected K1 to X1, and set [E1.00] = '39: Counter input'. Connected K2 to X2, and set [E1.01] = '40: Counter reset'. Bosch Rexroth AG R912005854_Edition 09...
  • Page 295 The allowed maximum digital input frequency is 50 Hz and the al- ● lowed minimum pulse width (both active and inactive) is higher than 8 ms. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 296: E3: Multi-Speed And Simple Plc

    E3.40 Multi-speed frequency 1 0.00...[E0.09] Hz 0.00 0.01 E3.41 Multi-speed frequency 2 0.00...[E0.09] Hz 0.00 0.01 E3.42 Multi-speed frequency 3 0.00...[E0.09] Hz 0.00 0.01 E3.43 Multi-speed frequency 4 0.00...[E0.09] Hz 0.00 0.01 E3.44 Multi-speed frequency 5 0.00...[E0.09] Hz 0.00 0.01 Bosch Rexroth AG R912005854_Edition 09...
  • Page 297 1: AI1 analog input 2: AI2 analog input 3: EAI1 analog input 4: X5 pulse input E3.59 Stage 0 frequency source – Stop 5: Communication 6: Panel potentiometer 7: Digital input up/down com- mand 8: EAI2 analog input R912005854_Edition 09 Bosch Rexroth AG...
  • Page 298 E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 Stop E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 Stop E3.91 Stage 15 running time 0.0...6,000.0 s 20.0 Stop Bosch Rexroth AG R912005854_Edition 09...
  • Page 299: Multi-Speed Setting

    0.00...[E0.09] Hz 0.00 0.01 E3.43 Multi-speed frequency 4 0.00...[E0.09] Hz 0.00 0.01 E3.44 Multi-speed frequency 5 0.00...[E0.09] Hz 0.00 0.01 E3.45 Multi-speed frequency 6 0.00...[E0.09] Hz 0.00 0.01 E3.46 Multi-speed frequency 7 0.00...[E0.09] Hz 0.00 0.01 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 300 E3.52 Multi-speed frequency 13 0.00...[E0.09] Hz 0.00 0.01 E3.53 Multi-speed frequency 14 0.00...[E0.09] Hz 0.00 0.01 E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 Step 4: Set the acceleration time / deceleration time, rotation direction for each stage Bosch Rexroth AG R912005854_Edition 09...
  • Page 301 176, 177, 178, 181, 182, 183, 184, 185, 186, 187, 188 E0.26 Acceleration time 0.1...6,000.0 s E0.27 Deceleration time 0.1...6,000.0 s E3.10 Acceleration time 2 0.1...6,000.0 s 10.0 E3.11 Deceleration time 2 0.1...6,000.0 s 10.0 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 302 E3.22 Acceleration time 8 0.1...6,000.0 s 10.0 E3.23 Deceleration time 8 0.1...6,000.0 s 10.0 The digit definition for each stage action is as the figure below: Fig. 12-94: Bit definition of rotation direction, acceleration and deceleration time Bosch Rexroth AG R912005854_Edition 09...
  • Page 303 Connect switch K1 to X1, and set [E1.00] = '1: Multi-speed control input 1'. Connect switch K2 to X2, and set [E1.01] = '2: Multi-speed control input 2'. Connect switch K3 to X3, and set [E1.02] = '3: Multi-speed control input 3'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 304 Closed Open [E3.53] [E3.20] / [E3.21] Closed Closed Closed Closed [E3.54] [E3.22] / [E3.23] Tab. 12-21: Multi-speed settings for 9 or more stages Status Inactive Stop Active Tab. 12-22: Run / Stop control via K5 Bosch Rexroth AG R912005854_Edition 09...
  • Page 305: Simple Plc Setting

    Simple PLC consists of 16 stages, each of which has its own settings of acceler- ation time, deceleration time, setting frequency, rotation direction and duration. An example of simple PLC control is shown in the figure below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 306 In this mode, the frequency converter keeps running at the setting frequency of the last stage of simple PLC. The actual duration for each stage is defined by following equation (Take stage 0 as an example): = [E3.61] x [E3.01] Bosch Rexroth AG R912005854_Edition 09...
  • Page 307: Stop And Pause Simple Plc Control

    Accelerate to Inactive Active previous simple PLC stage previous stage setting before pause Inactive Inactive Stop Stop according to [E0.50] Restart from 1 Inactive Active simple PLC stage Tab. 12-24: Typical simple PLC pause process R912005854_Edition 09 Bosch Rexroth AG...
  • Page 308: Indication Of Simple Plc Status

    8: Simple PLC cycle complete ● When a cycle is complete, a pulse signal is active for the duration of 0.5 s. Bosch Rexroth AG R912005854_Edition 09...
  • Page 309 Rexroth Frequency Converter EFC x610 275/653 Series Functions and Parameters Output frequency Time Digital out Fig. 12-99: Simple PLC cycle complete R912005854_Edition 09 Bosch Rexroth AG...
  • Page 310: E4: Pid Control

    PID engineering analog E4.03 0.00...10.00 0.00 0.01 reference PID engineering speed E4.04 0...30,000 rpm reference E4.05 PID feedback polarity 0: Positive; 1: Negative – Stop E4.15 Proportional gain - P 0.000...60.000 1.500 0.001 Bosch Rexroth AG R912005854_Edition 09...
  • Page 311 E4.31 PID regulation mode 0, 1 – PID engineering value E4.32 0.01...100.00 1.00 0.01 detection width PID feed forward set- E4.33 0: Inactive; 1: Active – Stop tings The basic control principle is shown as the figure below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 312: Selecting The Reference And Feedback

    The reference value is set by E0.07 'Digital setting frequency', which can be decreased or increased by pressing the <▼> or <▲> buttons on the operating panel respectively when the frequency converter is running. [E4.00] = 3: AI1 analog input ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 313: Pid Feedback Polarity

    0: Positive E4.05 PID feedback polarity Stop 1: Negative By default, E4.05 is ‘0: Positive’, “Reference- Feedback” is used for PID regula- tion, which is used when feedback value will rise when output frequency rises. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 314: Control Loop Configuration

    Derivative stops and its value is reset to '0'. Sampling period - T: Sampling time in PID control The value should match with the selected time constant Ti or Td, normally short- er than 1/5 of the time constant. Bosch Rexroth AG R912005854_Edition 09...
  • Page 315: Pid Regulation Mode Setting

    1: PID feedforward activate. If [E4.00] ≠ 0, the given frequency is set by the ● result of PID output plus the main frequency setting; the given frequency is set by parameter E0.00 "First frequency setting source", and be obtained through Acc / Dcc module. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 316: Pid Deactivation By Digital Input

    PID deactivation' and respective multi-function digital input terminal is active. PID Status Indication [E4.32] 'PID engineering value detection width' is used to set the tolerance win- dow between [d0.70] 'PID reference engineering value' and [d0.71] 'PID feed- Bosch Rexroth AG R912005854_Edition 09...
  • Page 317 When the difference between reference and feedback is within the detection width, the value arrival signal will be active via DO1 output. Set [E4.32] = │[d0.70] - [d0.71]│/[d0.70] x 100 % Fig. 12-103: PID engineering value detection width R912005854_Edition 09 Bosch Rexroth AG...
  • Page 318: E5: Extended Application Functions

    Setting range Default Unit Step Attri. User-defined speed scaling fac- E5.02 0.01...100.00 1.00 0.01 Follow the equations below: User-defined setting speed: ● [d0.04] = [d0.02] x [E5.02] User-defined output speed: ● [d0.05] = [d0.00] x [E5.02] Bosch Rexroth AG R912005854_Edition 09...
  • Page 319: Pump Dry And Leakage Protection

    ([PID feedback] ÷ [PID reference]) < [E5.08] 'Pump leakage protection thresh- ● old' Duration ≥ [E5.09] 'Pump leakage protection delay' ● When the pump leakage protection is triggered, the warning code 'PLE' will be displayed on the operating panel. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 320: Sleep Function

    The frequency converter may go into the sleep mode when all the conditions be- low are met: [PID feedback] > [E5.19] 'Wake up level' ● [PID output] < [E5.15] 'Sleep level' ● [Duration] t ≥ [E5.16] 'Sleep delay' ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 321 [PID feedback] < [E5.19] 'Wake up level' ● [Duration] t ≥ [E5.20] 'Wake up delay' ● The frequency converter resumes to its previous running status after waking up. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 322: E8: Standard Communication

    – The master station sends a request to a slave station and waits for its re- sponse. – The master station sends a request to all slave stations and does not wait for their response (broadcasting). Bosch Rexroth AG R912005854_Edition 09...
  • Page 323 CRC check will fail and lead to communication fault. If a silent interval of more than 1.5 characters' time occurs between two bytes, the message frame is regarded incomplete and discarded by the receiver. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 324: Modbus Interface

    Tab. 12-30: Function 3_Response from the slave Slave Address of word Value of word CRC16 0x06 Hi | Lo Hi | Lo Lo | Hi Tab. 12-31: Function 6_Master request and slave response (in same format) Bosch Rexroth AG R912005854_Edition 09...
  • Page 325 Tab. 12-35: Function 23_Request from the master word Last word Slave Number of bytes – CRC16 0x17 value read value read Hi | Lo – Hi | Lo Lo | Hi Tab. 12-36: Function 23_Response from the slave R912005854_Edition 09 Bosch Rexroth AG...
  • Page 326 Lower byte of data in register 3000H Higher byte of data in register 3001H Lower byte of data in register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-38: Function 0x03_Response from RTU slave Bosch Rexroth AG R912005854_Edition 09...
  • Page 327 Lower byte of write register address Higher byte of write data Lower byte of write data CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-40: Function 0x06_Response from RTU slave R912005854_Edition 09 Bosch Rexroth AG...
  • Page 328 Lower byte of test word 1 Higher byte of test word 2 Lower byte of test word 2 CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-42: Function 0x08_Response from RTU slave Bosch Rexroth AG R912005854_Edition 09...
  • Page 329 Function 0x17: Read/Write N register words, range: 1...16 Example: To read data in 2 continuous registers starting from address 3000H, write 0001H and 0000H to 2 continuous registers starting from address 4000H. The frame structure is described in the tables below: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 330 Lower byte of read register 3000H Higher byte of read register 3001H Lower byte of read register 3001H CRC lower byte CRC higher byte Message end Transmission time for 3.5 bytes Tab. 12-46: Function 0x17_Response from RTU slave Bosch Rexroth AG R912005854_Edition 09...
  • Page 331 Write operations on b0.20 'User password', b0.21 'Manufacture ● password' and b0.10 'Parameter initialization' only support func- tion 6. Multi-function digital input terminals (E1.00...E1.04) writing oper- ● ation do not permit repeated non-zero value. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 332: Communication Mapping Register Address Distribution

    To set V/f curve mode (C2.00) of EFC x610 frequency converter, use register ad- dress 0x2200 (0x22 = Group C2, index 0). Access to a non-existing function code will be acknowledged with exception code 3 (see chapter "Modbus Function and Message Format" on page 290). Bosch Rexroth AG R912005854_Edition 09...
  • Page 333 STO safety status register 0x7FA2 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 Torque setting register 0x7F02 Torque FWD limitation register 0x7F03 Torque REV limitation register 0x7F04 Speed limitation register 0x7F05 Tab. 12-48: Frequency converter register address R912005854_Edition 09 Bosch Rexroth AG...
  • Page 334 (Run / Stop generator, jog control...). This assures that the frequency converter will always react in the same manner, independent of the run command source. Bosch Rexroth AG R912005854_Edition 09...
  • Page 335 Error code (equals to [E9.05]) Error No error Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 12-50: Communication state register (0x7FA0) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 336 Converter OK Converter not OK Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog Running Stop Reverse Forward Tab. 12-51: Additional status register (0x7FA1) Bosch Rexroth AG R912005854_Edition 09...
  • Page 337 Not in StO-r status StO-A Not in StO-A status Tab. 12-52: STO safety status register (0x7FA2) Fault status register (0x7FB0) The fault status of frequency converter can be monitored by reading the register. This register is read-only. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 338 AdE-, synchronous motor angle detection error SPE-, speed control loop error AibE, analog input broken wire detection EPS-, DC_IN power supply error dir1, forward running lock error dir2, reverse running lock error Bosch Rexroth AG R912005854_Edition 09...
  • Page 339 PrEF, parameter restore error after firmware update ASF-, application firmware error APE1, application error 1 APE2, application error 2 APE3, application error 3 APE4, application error 4 APE5, application error 5 Tab. 12-53: Fault status register (0x7FB0) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 340 The address of speed limitation register is 0x7F05. This register is for read and write. When 'Speed limitation reference selection at torque control mode' [C3.48] = '4: Communication', the speed limitation reference can be set with writing data to this address. Bosch Rexroth AG R912005854_Edition 09...
  • Page 341: Modbus Communication Example

    Example 3: Stop 01# frequency converter according to the stopping mode ● with the function code Slave Start Number of Bytes Data Function CRC code code address address address of data content Request 0x01 0x06 0x7F00 0x0088 0x9078 Response 0x01 0x06 0x7F00 0x0088 0x9078 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 342: Special Notes

    5. The external computer can set, modify or cancel user password, the specif- ic operation is same to the situation when 'Running command source' is from the operating panel. 6. The access to control registers and state registers is not limited by user password. Bosch Rexroth AG R912005854_Edition 09...
  • Page 343: Communication Networking

    The shielding layer of cables should be connected to protected ground or to ● equipment ground if the equipment ground has already been connected to protected ground. Do not directly ground any point of the RS485 network. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 344 310/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters In no circumstance should ground cables constitute a loop. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 345: Communication Selection

    The standard product only supports Modbus communication protocol. To use other communication protocols, optional communication cards need to be or- dered additionally and parameter E8.00 and other related parameters need to be set accordingly. For Multi-Ethernet extension card configurations, please refer to documentation R912006860. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 346: Communication Error Reaction

    [E8.03] = 1: Freewheeling stop ● The motor freewheels to stop after the communication extension card proc- ess data lost no matter the settings of parameter E0.50 'Stop mode'. [E8.03] = 2: Keep running without warning ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 347 The motor continues running at the setting frequency, and warning code 'Fdi' will be displayed on the operating panel. [E8.03] = 3: Keep running ● The motor continues running at the setting frequency, and no any warning on the operating panel. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 348: Modbus Settings

    In Modbus communication, the maximum number of frequency converters in the network is 247. Each frequency converter must have a unique local address. Code Name Setting range Default Unit Step Attri. Modbus local ad- E8.12 1...247 – Stop dress Bosch Rexroth AG R912005854_Edition 09...
  • Page 349: Setting Command Signal Type

    – Stop 1: ASCII transmission mode selection mode Modbus ASCII inter- E8.15 1.0...5.0 s Stop character timeout E8.15 is used to set the maximum time delay allowed between 2 characters of a single ASCII frame. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 350: E9: Error Log And Automatic Error Reset

    List of errors with automatic error reset capability Diagnostic Code Diagnostic Code Name Error Display Hint F5001 Overcurrent at constant speed OC-1 F5002 Overcurrent during acceleration OC-2 Bosch Rexroth AG R912005854_Edition 09...
  • Page 351 * FW >= 03V28 removed invalid Communication platform critical F5906 FCE- * FW >= 03V28 removed error Communication platform firm- F5907 FnF- * FW >= 03V28 removed ware corrupted Tab. 12-54: List of errors with automatic error reset capability R912005854_Edition 09 Bosch Rexroth AG...
  • Page 352: Error Log

    9: SC, surge current or short circuit 10: IPH.L, input phase loss 11: OPH.L, output phase loss 12: ESS-, soft start error 20: OL -1, converter overload 21: OH, converter over temperature 23: FF, fan failure 24: Pdr, pump dry Bosch Rexroth AG R912005854_Edition 09...
  • Page 353 62: APE2, ASF customer error 2 63: APE3, ASF customer error 3 64: APE4, ASF customer error 4 65: APE5, ASF customer error 5 70: ElbE, Encoder error 71: EPOE, Encoder error 72: R-SC, Encoder error 73: OS-E, Encoder error R912005854_Edition 09 Bosch Rexroth AG...
  • Page 354 UnSupported Device Configuration USdc 0x000E5430 Speed limited by maximum Voltage Sli- 0x000E5440 Invalid State Transition 0x000E5900 RPDO Telegram Loss 0x000E5903 Option card process data invalid 0x000E5908 Tab. 12-55: List of errors with automatic error reset capability Bosch Rexroth AG R912005854_Edition 09...
  • Page 355: F0: Asf Basic Settings

    ***: The value depends on firmware version of the frequency con- ● verter. Each bit of F0.10 defines the status information of current ASF. Definition 15..14 Reserved Error-Stack overflow Error-Runtime timeout Reserved Error-API incompatible Error-Invalid R912005854_Edition 09 Bosch Rexroth AG...
  • Page 356: Asf Management

    Choose the target file in "Download ASF" area, then click "Download". During the download process, "FUPd-" will be displayed on the LED panel of fre- quency converter. After download is completed, the display window will show as follows. Bosch Rexroth AG R912005854_Edition 09...
  • Page 357: Asf Diagnosis

    Tab. 12-57: The information of ASF system error ASF running platform detects the ASF objects and triggers the fault when there have problems. Specific fault causes can query the parameter F0.10 bit fault in- formation. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 358 324/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters ASF warning and error Defined by specific ASF, see each ASF's Instruction Manual for detailed informa- tion. Bosch Rexroth AG R912005854_Edition 09...
  • Page 359: Asf Command Values

    F0.25 ASF command 6 – Read F0.26 ASF command 7 – Read F0.27 ASF command 8 – Read For detailed information about the definition and operation, please refer to the Instruction Manual for extension card and specific ASF. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 360: H0: Extension Card General Settings

    Inactive Tab. 12-58: Control word Status word [H0.01] will indicate the converter status. Code Name Setting range Default Unit Step Attri. H0.01 Status word 0x00000 Read For details on status word, see the table below: Bosch Rexroth AG R912005854_Edition 09...
  • Page 361 H0.02 Extended status word 0x00000 Read The definition of each bit is shown in the table below: Value Description 15...1 – Reserved Warning No warning 13...3 – Reserved Converter OK Converter not OK Sleep mode Normal R912005854_Edition 09 Bosch Rexroth AG...
  • Page 362 0.00...655.35 Hz. Torque control reference from fieldbus H0.12 is used to set torque reference value when [C3.41] = '6: Communication' and when communication protocol [E8.00] = '1: Extension card', setting value 0.0...655.35 representing 0.0...6553.5% rated torque. Bosch Rexroth AG R912005854_Edition 09...
  • Page 363 Modbus 0x7F03/ Fieldbus Torque limitation refer- extension card H0.14) C3.47 ence selection at speed Stop (Torque REV limitation reg- control mode ister: Modbus 0x7F04/ Fieldbus extension card H0.15) E8.00 Communication protocol 1: Extension card Stop R912005854_Edition 09 Bosch Rexroth AG...
  • Page 364 Attri. Fieldbus voltage com- H0.50 0.00...100.00 % 0.00 0.01 mand 20: Communication (Mod- V/f separation output C2.08 bus 0x7F0B/ Fieldbus ex- Stop voltage source selection tension card H0.50) E8.00 Communication protocol 1: Extension card Stop Bosch Rexroth AG R912005854_Edition 09...
  • Page 365: Extension Card Identification

    H0.23 and H0.33 are read only parameters and will display the firmware version of the option card used in which slot. Code Name Setting range Default Unit Step Attri. Extension card 1 firmware H0.23 0.01 Read version Extension card 2 firmware H0.33 0.01 Read version R912005854_Edition 09 Bosch Rexroth AG...
  • Page 366: H1: Profibus Settings

    H1.01 'Present baud rate' will display auto-detected baud rate. ● H1.02 'Present telegram type' indicates telegram type selected for communi- ● cation network. Both H1.01 and H1.02 will be automatically checked after communication be- ● tween master and frequency converter established successfully. Bosch Rexroth AG R912005854_Edition 09...
  • Page 367: Profibus Card Led

    ① H11 and H12 are available when the PROFIBUS card is installed ● on the left card slot H21 and H22 are available when the PROFIBUS card is installed ● on the right card slot R912005854_Edition 09 Bosch Rexroth AG...
  • Page 368: Profibus Output Pzd Setting

    334/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters 12.18.3 PROFIBUS Output PZD Setting This function defines the configuration of output PZD word which received by frequency converter. Bosch Rexroth AG R912005854_Edition 09...
  • Page 369 E2.28) 18: EDO values (see parameter H8.23) 19: EAO value in percentage (see parameter H8.28) 20: Relay card out- put values (see pa- rameter H9.10) 21: V/f separation voltage command in percentage (see parameter H0.50) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 370 336/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters Output PZD 1...Output PZD 10 are the process data containers for data transfer- ring from PROFIBUS master to slave. Bosch Rexroth AG R912005854_Edition 09...
  • Page 371: Input Pzd Setting

    H1.37 Input PZD 8 Stop toring values) H1.38 Input PZD 9 Stop H1.39 Input PZD 10 Stop Input PZD 1...Input PZD 10 are the process data containers for data transferring from PROFIBUS slave to master. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 372: Profibus Protocol

    Reading operating status message from the frequency converter (such as run, ● rotation direction, rotation speed, error message, etc.). Reading or modifying frequency converter parameters. ● Resetting the frequency converter in case of error. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 373: Requirements For Profibus Link Cable

    Maximum length for each cable in [m] Baud rate (Type A) (Type B) 9.6...93.75 kbps 1,000 1,000 187.5 kbps 1000 500 kbps 1.5 Mbps 3...12 Mbps Tab. 12-65: Relationship between communication rate and cable length R912005854_Edition 09 Bosch Rexroth AG...
  • Page 374: Emc Measures

    (data flow from master to slave), or status word, actual output frequency and other status monitoring values of slave (data flow from slave to master). For de- tailed descriptions of PKW parameter area and PZD process data area, please refer to descriptions below. Bosch Rexroth AG R912005854_Edition 09...
  • Page 375 PKW area request command, an error code will be returned to the mas- ter in VALUE_low. Refer to tab. 12-68 "PKW area error codes" on page 343 details. Fig. 12-110: PKW area data format R912005854_Edition 09 Bosch Rexroth AG...
  • Page 376 VALUE_high 15...0 Reserved For a successful request: Parameter val- VALUE_low 15...0 xxxxH Read or write error: Error code For no request situation: 0 Tab. 12-67: Response data frame in PKW area_from slave to master Bosch Rexroth AG R912005854_Edition 09...
  • Page 377 PKW area are shown in table below: VALUE_high VALUE_low Request data frame of PKW area 0x0001 0x301A 0x0000 0x0000 Response data frame of PKW area 0x0001 0x301A 0x0000 0x0032 Tab. 12-69: Example 1_request and response data frames of PKW area R912005854_Edition 09 Bosch Rexroth AG...
  • Page 378 VALUE_high VALUE_low Request data frame of PKW area 0x0002 0x301A 0x0000 0xFFFF Response data frame of PKW area 0x0007 0x301A 0x0000 0x0064 Tab. 12-71: Example 3_request and response data frames of PKW area Bosch Rexroth AG R912005854_Edition 09...
  • Page 379 Stop Acc. / Dec. active (stop the internal Acc. / Dec. ramp generator) Inactive Fault reset active Inactive E-stop active Inactive Stop according to parameter setting Inactive Reverse Forward Jog active (jogging direction determined by bit 2) Inactive Run command active Inactive Tab. 12-72: Control word R912005854_Edition 09 Bosch Rexroth AG...
  • Page 380 Stop Reverse Forward Tab. 12-73: Status word Value Description 15...1 – Reserved 24 V mode Normal mode Tab. 12-74: Extended status word For details on parameter addresses, see chapter 12.14.1 "Modbus Protocol" on page 288. Bosch Rexroth AG R912005854_Edition 09...
  • Page 381 PZD4 PZD5 PZD6 PPO request message 0x0000 0x0000 0x0000 0x0000 0x0088 0x1388 PPO response message 0x0000 0x0000 0x0000 0x0000 0xxx00 0x0000 Tab. 12-76: Example 2 for PZD process data area_request and response messages of PPO R912005854_Edition 09 Bosch Rexroth AG...
  • Page 382: Communication Parameter Configuration

    REV torque limitation reference from fieldbus 4: Communication Speed limitation at torque control mode from H0.16 4: Communication fieldbus H1.00 PROFIBUS local address Depends on parameter setting ① H1.01 Present baud rate (Read only) H1.02 Present telegram type Bosch Rexroth AG R912005854_Edition 09...
  • Page 383 For master related parameter configuration, refer to descriptions for master. The address configured for slave in the master should be consistent with the param- eter address configured for the slave. Communication baud rate and PPO tele- gram type are determined by the master. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 384: H2: Canopen Card Parameters

    (CAN Passive Error) ERROR LED A guard event (NMT slave or NMT master) or a Error control event Heartbeat event has occurred. Double flash Bus off The CAN controller is bus-off. Red light on Bosch Rexroth AG R912005854_Edition 09...
  • Page 385 The device is in NMT STOPPED state. Single flash RUN LED NMT pre-operational The device is in NMT PRE-OPERATIONAL state. Blinking green NMT operational The device is in NMT OPERATIONAL state. Green light on Tab. 12-78: Description of various LED states R912005854_Edition 09 Bosch Rexroth AG...
  • Page 386: Converter Configuration

    4. Click on “EDS_XFCX610.ZIP” to download the EDS file. COB-Identifiers Each communication object has a unique identity (COB-ID) comprising the func- tion code and the node ID (node address) shown as follows. Fig. 12-111: COB-ID Bosch Rexroth AG R912005854_Edition 09...
  • Page 387: Object Dictionary

    Identity object 100Ch Guard time 100Dh Life time factor 1014h COB-ID EMCY Error control protocol 1015h Inhibit time emergency 1016h Heartbeat consumer entries 1017h Producer heartbeat time 1029h Error behaviour 1200h Server SDO parameter 1 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 388 Velocity min max amount 6048h Velocity acceleration 6049h Velocity deceleration Pole number (needed for conversion velocity vs. 604Dh output frequency) 6060h Modes of operation 6061h Modes of operation display Tab. 12-81: CANopen drive profile CiA-402 velocity mode objects Bosch Rexroth AG R912005854_Edition 09...
  • Page 389 List element to which the element 10 points (only in case of parameters in the list) 12...18 Reserved (for parameter sets) Parameter name 22...28 Reserved (for parameter sets) Parameter attribute 32...38 Reserved (for parameter sets) Parameter unit 41...48 Reserved (for parameter sets) Minimum value of the parameter R912005854_Edition 09 Bosch Rexroth AG...
  • Page 390 (sub-indices 81...88). The maximum list length can be read out using the sub-indices 71...78. The parameter value is stored if writing to the last element occurs. In case of failure of the control voltage, the changes are discarded. Bosch Rexroth AG R912005854_Edition 09...
  • Page 391: Process Data Objects (Pdo)

    In addition, it can be configured to include two additional objects which have read access via PDO. Status word and actual output frequency can also be replaced with any two other objects which have read access rights via PDO. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 392 PDO transmission. So for this transmission type of 255/254 (asynchronous) only event timer will trigger PDO transmission. PDO2 does not support transmission type of 0 (synchronous acy- ● clic). Bosch Rexroth AG R912005854_Edition 09...
  • Page 393: Process Data Objects (Pdo) Configuration

    0x1600 Control word 0x60400010 Tab. 12-84: RPDO1 **: When CiA-402 is enabled, the RPDO1 is enabled, so COB-ID gets changed to 0x80000200 + Node-ID. RPDO1 is disabled in Rexroth Profile. If enabled then it’s erroneous. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 394 Tab. 12-86: RPDO3 Index Name Default value Number of entries COB-ID used by PDO 0x80000500 + Node-ID Transmission type 0x1404 Inhibit time (not implemented) Reserved Event timer Number of mapped objects 0x1604 1...4 0x00000000 Tab. 12-87: RPDO4 Bosch Rexroth AG R912005854_Edition 09...
  • Page 395 Number of entries COB-ID used by PDO 0x00000380 + Node-ID Transmission type 0x1802 Inhibit time 50 (100us) Reserved Event timer 100 (1ms) Number of mapped objects 0x1A02 Drive status word 0x37710010 Output frequency 0x23EA0010 Tab. 12-90: TPDO3 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 396 2. [b8.61]: Field bus option card producer list defines all those parameters which can be mapped to TPDO. 3. [b8.62]: Field bus option card consumer list defines all those parameters which can be mapped to RPDO. Bosch Rexroth AG R912005854_Edition 09...
  • Page 397: Service Data Objects (Sdo)

    08000020h Data cannot be transferred or stored to the application Data cannot be transferred or stored to the application because of the present 08000022h device state 08000024h No data available Tab. 12-92: SDO abort codes R912005854_Edition 09 Bosch Rexroth AG...
  • Page 398: Network Management Objects (Nmt)

    NMT functions monitor the network stability and include synchronization, detec- tion of faults and emergency message transmission. The NMT state machine determines the behaviour of the communication func- tion. Fig. 12-112: NMT state diagram of CANopen device Bosch Rexroth AG R912005854_Edition 09...
  • Page 399 1. Field-bus Data is Invalid (CAN is in ERROR PASSIVE, BUS OFF or INIT state and NMT is in OP state). 2. IDLE state is entered whenever the PDO configuration is invalid. Tab. 12-94: Option card communication states description R912005854_Edition 09 Bosch Rexroth AG...
  • Page 400: Emergency Service (Emcy)

    0x1000 Generic communication error 0x8100 CAN overrun 0x8110 CAN in passive error 0x8120 Heart beat or node guarding error 0x8130 Protocol error 0x8200 CAN recovered from bus-off 0x8140 Continuous over current (device output side) 0x2310 Bosch Rexroth AG R912005854_Edition 09...
  • Page 401 Tab. 12-96: CiA-301 and CiA-402 error codes Error code Error register Manufacturer Specific Bytes (last occurred error diagnostic code) [b6.91] Least 2 significant 0x0000 Object: 0x1001 [b6.91] Least 3 significant bytes bytes Tab. 12-97: Error-cleared telegram R912005854_Edition 09 Bosch Rexroth AG...
  • Page 402: Synchronisation Service (Sync)

    Either one of the error control protocol i.e. heartbeat or node ● guarding can be enabled at a time. Whenever failures are detected an error “FnC-” (Network Setup ● Error) is set and an EMCY telegram is sent. Bosch Rexroth AG R912005854_Edition 09...
  • Page 403 The following CANopen option card parameters are not restored ● to default values upon command to object 0x1011: – [H2.00] – Node Address – [H2.01] – CAN Baudrate – [H2.02] – CANopen Device Profile Selection – [H2.98] – CANopen Termination Resistor Switch R912005854_Edition 09 Bosch Rexroth AG...
  • Page 404: Device Profile

    "Device profile for drives and motion control" (DSP-402 V2.0, velocity ● mode). Bosch Rexroth VFC/EFC x610 drive profile. ● Profile Selection Option: For controlling the drive two profiles are provided. The parameter [H2.02] is defined for profile selection. The two profiles are: 0.
  • Page 405 Inactive Tab. 12-98: VFC/EFC x610 drive control word Value Description 15...8 Fault code (equal to [E9.05]) Fault No fault Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration R912005854_Edition 09 Bosch Rexroth AG...
  • Page 406 372/653 Rexroth Frequency Converter EFC x610 Series Functions and Parameters Value Description Jogging Not in jog Running Stop Reverse Forward Tab. 12-99: VFC/EFC x610 drive status word Bosch Rexroth AG R912005854_Edition 09...
  • Page 407 In remote mode the device is controlled directly from the CANopen network by PDO and SDO. The state machine is controlled externally by the control word and external sig- nals. The write access to the control word is controlled by the optional hardware sig- nal "Remote". R912005854_Edition 09 Bosch Rexroth AG...
  • Page 408 The current state can be read using the status word. The state machine describes the state machine of the device with respect to control of the power electronics as a result of user commands and internal drive faults. Bosch Rexroth AG R912005854_Edition 09...
  • Page 409 In order to control the drive, the state transitions have to be done in a proper sequence. If the requested state transition is not appropriate (as defined in the state chart) then it is termed as “Illegal transition”. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 410 Bit No. Functionality Description Switch on Active Enable voltage Active Quick stop Active Enable operation Active Operation mode specific Inactive (No need to consider on bit) Operation mode specific Inactive (No need to consider on bit) Bosch Rexroth AG R912005854_Edition 09...
  • Page 411 Halt-Bit (8): Drive stops when halt bit is set and enters “Switch on Disabled State”. CiA-402 Statusword: Object 6041h: status word The status word indicates the current state of the drive. No bits are latched. The status word consists of bits for: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 412 Drive warnings are indicated on CiA-402 status word Bit-7. No emergency tele- gram is triggered for warning conditions detected from the Host. In case of warnings the Object 0x603F contains the warning code. If the warning is sig- Bosch Rexroth AG R912005854_Edition 09...
  • Page 413 Pole number function, Reverse pole number function ● Velocity limit function ● Velocity motor limit function ● Ramp function ● Ramp min function ● Closed open loop control function ● Fig. 12-117: Velocity mode with mandatory objects only R912005854_Edition 09 Bosch Rexroth AG...
  • Page 414 Not writable when CiA-402 Profile is Active and NMT is in [E0.26]: Acceleration Time Operational State Not writable when CiA-402 Profile is Active and NMT is in [E0.27]: Deceleration Time Operational State Tab. 12-106: List of dependent parameters Bosch Rexroth AG R912005854_Edition 09...
  • Page 415 0x6048 and 0x6049 are written back to [E0.26] and [E0.27]. If motor poles [C1.11] or maximum frequency [E0.08] parameter is changed ● when node is in operational state then the dependent parameters are re-cal- culated and updated automatically. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 416: Related Communication Parameters

    0: Inactive* 1: PROFIBUS card Shows the option card type de- 2: CANopen card H0.23 Option card 2 Type Read tected in slot 2 by frequency 3: Multi-Ethernet card converter 8: I/O card 9: Relay card Bosch Rexroth AG R912005854_Edition 09...
  • Page 417 Rexroth Frequency Converter EFC x610 383/653 Series Functions and Parameters Parameter Name Modify Function Value Option card2 hardware H0.24 Read label Option card2 firmware H0.25 Read string Tab. 12-107: Definition of status word bits * : Factory default R912005854_Edition 09 Bosch Rexroth AG...
  • Page 418: Canopen Option Card Parameters

    Multi-Ethernet Platform (MEP) extension card, which is one of the fieldbus communication module accessories of EFC x610 series frequency con- verter. As the name indicates, this extension card incoroporates multiple industrial Ethernet protocols listed as below. Bosch Rexroth AG R912005854_Edition 09...
  • Page 419 Chapters 1 through 3 provide the general information of the MEP extension card, while chapters 5 through 9 contain detailed technical information relevant to different industrial Ethernet protocol. The common configuration, parameters and diagnosis are described in chapter 4, 10 and 11. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 420: Engineering Tools

    Via Ethernet using IndraWorks Ds. In this case, the MEP can be browsed and ● the IP address can be set. Via USB using ConverterWorks or IndraWorks Ds. Plug the cable and connect. ● The figure below shows an overview of ConverterWorks. Fig. 12-118: Overview of ConverterWorks Bosch Rexroth AG R912005854_Edition 09...
  • Page 421: Reference Documentations

    R911339363 DOK-RCON**-SAFETY*****-SARS-EN-P English R911339362 DOK-RCON**-SAFETY*****-SARS-ES-P Spanish R911339216 Safety Instructions DOK-RCON**-SAFETY*****-SARS-FR-P French R911339213 DOK-RCON**-SAFETY*****-SARS-IT-P Italian R911339215 DOK-RCON**-SAFETY*****-SARS-RU-P Russian R911339217 DOK-RCON**-SAFETY*****-SARS-ZH-P Chinese R912004727 Product Insert DOK-RCON0*-XFCX610*MUL-ISRS-ZH-P Chinese R912006846 DOK-RCON0*-XFCX610*MUL-ISRS-EN-P English R912006847 (Multi-Ethernet Card) Tab. 12-109: Reference documentations R912005854_Edition 09 Bosch Rexroth AG...
  • Page 422: Leds

    MEP card. And parameter H3.41 indicates which industrial Ethernet protocol is currently engaged. Once the request protocol is changed, a cycle power or a reboot is needed to activate the selected protocol. Bosch Rexroth AG R912005854_Edition 09...
  • Page 423 Tab. 12-110: Protocol selection parameters The values of H3.40 and H3.41 are two characters representation that only ac- cepts upper case letter. Figure 4-1 gives an example of PROFINET IO request. Fig. 12-120: Protocol request setting R912005854_Edition 09 Bosch Rexroth AG...
  • Page 424: Communication Channel Setting

    After configuration is completed for the communication channel, the parameter E8.00 should be set to redirect to the communication extension card. Code Name Value E8.00 Communication protocol 1: Extension card Tab. 12-113: Communication selection parameter Bosch Rexroth AG R912005854_Edition 09...
  • Page 425: Process Data Setting Range

    Power module temperature d0.83 ASF Display03 d0.21 Actual carrier frequency d0.84 ASF Display04 d0.22 Control stage running time d0.85 ASF Display05 d0.23 Power stage running time d0.86 ASF Display06 d0.30 AI1 input d0.87 ASF Display07 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 426 High resolution output current d0.37 I/O card EAO output H0.40 Dummy PZD Tab. 12-115: Intput process data parameter list The parameter H0.40 can be used for filler in the output / input con- figurations. Bosch Rexroth AG R912005854_Edition 09...
  • Page 427: Device Profile

    Freewheel stop will be triggered in conjunction with panel display error ‘E-St’ when bit 4 = 1. Bit 3 Stop according to parameter setting ● The parameter E0.50 Stop Mode is referenced when bit 3 = 1. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 428 (i.e. bit 7 = 1); and the last error occurred when the frequency converter is in normal mode (i.e. bit 7 = 0). Extended status word H0.02 supplies extended status information. See defini- tion in table below. Bosch Rexroth AG R912005854_Edition 09...
  • Page 429: Parameters

    P-0-1066.0.0 --- P-0-1066.0.99 C1.00…C1.99 P-0-1066.0.100 --- P-0-1066.0.199 C2.00…C2.99 P-0-1067.0.0 --- P-0-1067.0.99 C3.00…C3.99 P-0-1067.0.100 --- P-0-1067.0.199 E0.00…E0.99 P-0-1074.0.0 --- P-0-1074.0.99 E1.00…E1.99 P-0-1074.0.100 --- P-0-1074.0.199 E2.00…E2.99 P-0-1075.0.0 --- P-0-1075.0.99 E3.00…E3.99 P-0-1075.0.100 --- P-0-1075.0.199 E4.00…E4.99 P-0-1076.0.0 --- P-0-1076.0.99 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 430 P-0-1099.0.100 --- P-0-1099.0.199 H4.00…H4.99 P-0-1100.0.0 --- P-0-1100.0.99 H8.00…H8.99 P-0-1102.0.0 --- P-0-1102.0.99 H9.00…H9.99 P-0-1102.0.100 --- P-0-1102.0.199 Tab. 12-120: Parameter address *: It is a summarized illustration. Some function code parameters are not available, either the related IDNs. Bosch Rexroth AG R912005854_Edition 09...
  • Page 431 H3.18 MEP: Visual Status Indicators ULONG Read H3.20 MEP: Station Name (PROFINET) CHAR LIST axis01 Stop Rexroth-Multi- H3.21 MEP: Station Type (PROFINET) CHAR LIST Read Ethernet H3.22 MEP: Subdevice ID (PROFINET) DWORD 0x011F2802 Read H3.23 MEP: Device Address WORD R912005854_Edition 09 Bosch Rexroth AG...
  • Page 432 H3.18 MEP: Visual Status Indicators ● This parameter gives a data representation of the LED indications. Name Function 31...18 - Reserved Link P2 1 = Ethernet link present Link P1 0 = No Ethernet link Bosch Rexroth AG R912005854_Edition 09...
  • Page 433 Name Description 31...28 - Reserved Host Watchdog Internal communication to base system timed out. FW CRC-Error Communication Platform Firmware consistency check failed. 25...18 - Reserved R912005854_Edition 09 Bosch Rexroth AG...
  • Page 434 This parameter consists of three values that define current communication cy- cle periods. All values are given in nanoseconds. – Value 1: Transmission Cycle On Bus – Value 2: Producer Cycle (Input Data Cycle) – Value 3: Consumer Cycle (Output Data Cycle) Bosch Rexroth AG R912005854_Edition 09...
  • Page 435: Fault Management

    DHCP server, see chapter 10.2.2. In most cases, the IP address of IO devices are assigned by IO controller. If not assigned by the PNIO controller, user should manually set IP address, Subnet Mask, and Gateway Address. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 436 IP address at MEP. If static and dynamically assigned IP address differ, an engineering connection (SERCOS/IP) already established will be lost, when PNIO controller assigns new IP address. Bosch Rexroth AG R912005854_Edition 09...
  • Page 437: System Configuration

    5. Extract the ZIP file and get the GSD file. "xxxx-xx-xx" indicates the date. The following is the instruction of installing the GSD file on the Simatic Manager software tool. It can be found in the hardware catalog. Fig. 12-121: Hardware catalog R912005854_Edition 09 Bosch Rexroth AG...
  • Page 438 IO device in the PROFINET IO system. The Propertieswindow below shows the key information of the IO device. Fig. 12-122: IO device Properties window The configured device name here must match the setting value of parameter H3.20 MEP: Station Name (PROFINET). Bosch Rexroth AG R912005854_Edition 09...
  • Page 439 MEP communication extension cards in a line topology as an alternative to the typical star topology. Typically a mixed line and star topology connecting with an industrial Ethernet switch is applied in the field. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 440 The process data that are used for cyclic communication are configured via pa- rameters H3.30 and H3.31. The two parameters are list type that consist of parameter function codes. Fig- ure below shows the default configurations. Fig. 12-124: Process data default configurations Bosch Rexroth AG R912005854_Edition 09...
  • Page 441: Acyclic Communication

    The parameter group map is shown as below. Group Index Value Example 0…9 0x00...0x09 b0: 0x00 0…9 0x10...0x19 d0: 0x10 0…9 0x20...0x29 C3: 0x23 0…9 0x30...0x39 E8: 0x38 0…9 0x40...0x49 U1: 0x41 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 442: Example

    The master communication address for EtherNet/IP is an IP address. It is set manually in the frequency converter side by using an engineering tool. The pa- rameter H3.06 can be set to enable the MEP in receiving IP address from a DHCP server, see chapter 10.2.2. Bosch Rexroth AG R912005854_Edition 09...
  • Page 443 MEP: MAC Address Device H3.01 MEP: MAC Address Port 1 H3.02 MEP: MAC Address Port 2 H3.03 MEP: IP Address H3.04 MEP: Subnet Mask H3.05 MEP: Gateway Address H3.06 MEP: IP Options Tab. 12-128: IP-related parameters R912005854_Edition 09 Bosch Rexroth AG...
  • Page 444: System Configuration

    The process data that are used for cyclic communication are configured on fre- quency converter via parameters H3.30 and H3.31. The two parameters are list type that consist of parameter function codes. Fig- ure below shows the default configurations. Bosch Rexroth AG R912005854_Edition 09...
  • Page 445 Following the instructions of the EDS installation tool to import the file into ● the RSLogix. See the item in below picture. Fig. 12-128: Device catalog Select MEP XFC and click “Create”, then type Name and IP Address in the fol- ● lowing interface. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 446 Fig. 12-129: MEP name and IP address The frequency converter was added to the project. ● Fig. 12-130: Add frequency converter to project Download the project to RSLogix controller. The MEP monitor tag was added ● to the project. Bosch Rexroth AG R912005854_Edition 09...
  • Page 447 Fig. 12-131: MEP monitor tags Right-click then choose Monitor Tags. The interface is shown as below. ● Fig. 12-132: MEP monitor tags 1 Change the monitor tags xFC_MEP.O.0.data value to 129, the frequency con- ● verter will running. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 448 Fig. 12-133: Change the data value of monitor tags 1 Change the monitor tags xFC_MEP.O.0.data value to 136, the frequency con- ● verter will stop. Fig. 12-134: Change the data value of monitor tags 2 Bosch Rexroth AG R912005854_Edition 09...
  • Page 449: Acyclic Communication

    Instance: The instance number is identical to the numeric coding of the EFCx610 parameters. Attribute: The attribute number is identical to the element number during access via function code parameters. Message configuration below shows an example of parameter E0.26. Fig. 12-135: Message configuration R912005854_Edition 09 Bosch Rexroth AG...
  • Page 450 65,535 (0xFFFF) will be reduced automatically to a two bytes value. If the reduced two bytes value is in the valid range, then it will be accepted without sending value exceed limits indica- tion. Bosch Rexroth AG R912005854_Edition 09...
  • Page 451: Example

    Functions and Parameters Example The following code fragment shows an example of explicit message: modifying frequency converter parameter E0.26. Fig. 12-136: Modify E0.26 to 1.0 s The configuration of the message box: Fig. 12-137: Message box configuration R912005854_Edition 09 Bosch Rexroth AG...
  • Page 452: Sercos Iii

    SERCOS III network must be set via parameter H3.23. Fig. 12-138: Device address setting Or the SERCOS address can be assigned within project from automatically cal- culated topology index. The resulted address reflects in parameter H3.24. Bosch Rexroth AG R912005854_Edition 09...
  • Page 453: System Configuration

    4. Click “DEVICE_DESCRIPTIONS_MULTI-ETHERNET_EFCX610_xxxx-xx- xx.ZIP” to download the ZIP file. 5. Extract the ZIP file and get the XML file. "xxxx-xx-xx" indicates the date. After installation, you can find the device in device database as showing below. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 454 SERCOS III Control Word and Status Word Bit No. Value Description Drive OFF Drive ON Drive disable Drive enable Drive halt Drive restart 10...8 Primary operation mode ① Tab. 12-130: SERCOS III control word (S-0-0134) Bosch Rexroth AG R912005854_Edition 09...
  • Page 455: Acyclic Communication

    65,535 (0xFFFF) will be reduced automatically to a two bytes value. If the reduced two bytes value is in the valid range, then it will be accepted without sending value exceed limits indica- tion. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 456: Example

    Creating project in IndraWorks Ds Engineering Suite 14V10, add XLC65 into ● the project and configure the interface of SERCOS master. Compatibility mode must be matched with XLC / MLC firmware ver- sion! Fig. 12-140: Creating project in IndraWorks Ds_1 Bosch Rexroth AG R912005854_Edition 09...
  • Page 457 Rexroth Frequency Converter EFC x610 423/653 Series Functions and Parameters Fig. 12-141: Creating project in IndraWorks Ds_2 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 458 Fig. 12-142: Creating project in IndraWorks Ds_3 In the “tools” menu, select “Device Database”, click “Add devices” for suitable ● XML file for EFC x610 converter, then drag the device from “Periphery” - > ”Sercos” into the “Sercos” of project explorer. Bosch Rexroth AG R912005854_Edition 09...
  • Page 459 Double click on device name, modify the SERCOS address with values to be ● identical to that of EFCx610 MEP [H3.23]. Fig. 12-144: Modify SERCOS address_1 The SERCOS address can also be modified through the following steps: 1. Right click on “Sercos” and select “Scan Bus Configuration”. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 460 Double click on the “Drive”, click further into “General inputs and outputs”. ● Using “Add”, the parameters of producer can be added at left-hand side and parameters of consumer can be added at right-hand side. Bosch Rexroth AG R912005854_Edition 09...
  • Page 461 S-0-0134 (Drive control) and P-0-1098.0.0 (Control word "H0.00") must be added to the output list sequentially*. Fig. 12-149: General inputs and outputs *: This only holds for MEP version 01V02. Starting from version 01V04, also velocity control profile is supported by MEP. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 462 Control word, Drive status and Status word need to be mapped to PLC variable. Fig. 12-150: IO Mapping Run / Stop the frequency converter ● Example: Fig. 12-151: Example code_1 Read/Write acyclic data ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 463: Ethercat

    3. Choose “Download area” tab from right-hand side of the interface. 4. Click “DEVICE_DESCRIPTIONS_MULTI-ETHERNET_EFCX610_xxxx-xx- xx.ZIP” to download the ZIP file. 5. Extract the ZIP file and get the target files. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 464 These two modes are selected by CAN object index [0x6060]. Mode Value Default Process Data Configuration Consumer {[H0.00], [H0.10]} Rexroth mode -128 Producer {[H0.01], [d0.02]} Consumer {[0x6040], [0x6042]} CiA 402 velocity mode Producer {[0x6041], [0x6044]} Tab. 12-132: Mode selection Bosch Rexroth AG R912005854_Edition 09...
  • Page 465: Acyclic Communication

    EFC series frequency converter can be read, and if permitted can be written, di- rectly by SDO. Table below shows the CAN indexes corresponding to the function code parame- ters. Function Code CAN Index Range Range b0.00...b9.99 0x2000...0x23E7 d0.00...d9.99 0x23E8...0x27CF C0.00...C9.99 0x27D0...0x2BB7 E0.00...E9.99 0x27B8...0x2F9F U0.00...U9.99 0x2FA0...0x3387 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 466: Modbus/Tcp

    Tab. 12-134: Modbus / TCP transactions Besides accessing parameters by their function code virtual address, there are some special register addresses, that can be used, e.g. for reading/writing the complete process data image. The following table gives an overview: Bosch Rexroth AG R912005854_Edition 09...
  • Page 467: Exception Codes

    Invalid read/write length value at Modbus transaction ● Malformed request telegram Illegal data value ● Invalid object ID at Function Code 43 transaction ● Server device fail- Read / Write access failed Tab. 12-136: Exception codes 12.20.9 Diagnosis R912005854_Edition 09 Bosch Rexroth AG...
  • Page 468: Warning Code

    Check Ethernet cable and switches. ● Cyclic communication is run- ● ning, but fieldbus master has At the PLC, set application status ● set data status invalid. and/or process data status valid. Tab. 12-137: Warning code Bosch Rexroth AG R912005854_Edition 09...
  • Page 469: Error Code

    ● error disturbed. and try to reset the error. Internal com- Reset the error, if the problem persists, munication Internal communication is timed FCd- H3.38 Input Data Timeout could be in- watchdog out. creased. error R912005854_Edition 09 Bosch Rexroth AG...
  • Page 470: H7: Encoder Card Parameters

    If measured speed direction is different from running direction and the duration is more than encoder phase order error detection time [H7.07], phase order error "EPOE" is detected. This function can be disabled by setting [H7.07] = 0.0. Bosch Rexroth AG R912005854_Edition 09...
  • Page 471: Diagnosis

    If measured speed is smaller than encoder wiring break detection level [H7.05] and keeps for more than encoder wiring break detection time [H7.06], wiring break error "EIbE" is detected. This function can be disabled by setting [H7.05] = 0.0. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 472: Diagnosis

    2. Replace resolver 1. Wrong wiring between re- 1. Check wiring solver and resolver card Resolver phase 2. Set parameters rela- EPOE order error 2. Improper parameter setting ted to resolver prop- of resolver erly Bosch Rexroth AG R912005854_Edition 09...
  • Page 473 2. Check resolver 3. Interference 1. Wrong wiring 1. Check DB9 pin map- Signal phase 2. Resolver type not match- ping / connection RLOT error ing / resolver error 2. Check resolver 3. Interference Tab. 12-141: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 474: H8: Io&Io Plus Card Parameters

    [H8.15]...120.0 % 100.0 -[E0.09]...[E0.09] H8.18 EAI1 curve maximum value 50.00 0.01 0: 0...20 mA 1: 4...20 mA 2: 0…10 V H8.30 EAI2 input mode – – Stop 3: 0…5 V 4: 2...10 V 5: -10...10 V Bosch Rexroth AG R912005854_Edition 09...
  • Page 475 H8.06 'EAI1 input polarity setting' (or H8.31 'EAI2 input polarity setting' ) defines how the input polarity information can be used for operation. [H8.06] / [H8.31] = 0: Polarity inactive ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 476 – When frequency source combination is NOT used, the setting frequency will still be positive value even with negative EAI1 / EAI2 input, like the ab- solute value, and rotation direction will not be influenced by negative EAI1 / EAI2 input. Bosch Rexroth AG R912005854_Edition 09...
  • Page 477 EAI1 / EAI2 direction command also. Example for EAI1, when H8.05 = 5: 1. H8.06 = 0, H8.15 = -100.0, H8.16 = 0.0, H8.17 = 100.0, H8.18 = 50.0 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 478 EAI1 / EAI2 will be treated normally. E.g: 5 V from AI1 and -2 V from EAI1, then the combination result will be 7 V with subtraction operation, and 3V with addition operation. Bosch Rexroth AG R912005854_Edition 09...
  • Page 479 And when dead zone filter is active, curve mode configurations will be inactive. IO & IO plus card analog input status are monitored by parameter d0.33 'I/O card EAI1 input' or d0.34 'I/O card EAI2 input'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 480: Io & Io Plus Card Analog Output Configuration

    H8.25 can be set to ‘2: -10 V…+10 V’ mode. Depending upon the configu- ration of H8.26, EAO will be in '-10 V…+10 V' range. For example: If H8.26 = 0 (output frequency), then 0…50 Hz (FWD): 0…+10 V Bosch Rexroth AG R912005854_Edition 09...
  • Page 481 Represents range of output torque selected using C3.42 and C3.43. Step 3: Set AO1 filter time and output curve ● EAO curve for H8.25 = 0 & 1: Fig. 12-161: EAO curve 1 EAO curve for H8.25 = 2: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 482 Since mode 2 for H8.25 is valid only for IO plus card, when back- ● up is done with H8.25 = 2 and if restore is done with IO card, then 'E.par' would be displayed since mode 2 is not applicable for IO card. Bosch Rexroth AG R912005854_Edition 09...
  • Page 483: Io & Io Plus Card Digital Input Configuration

    23: Torque / speed control switch ● Used to switch between torque control mode and speed control mode. If the defined switch is open, speed control mode is selected; If the defined switch is closed, torque control mode is selected. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 484 E0.56 'Emergency stop action', please see chap- ter 12.8.9 "Stop Mode Configuration" on page 216 for the detailed infor- mation. Example: Set [E1.00] = '32: Error signal N.O. contact input' or Set [E1.01] = '33: Error signal N.C. contact input' Bosch Rexroth AG R912005854_Edition 09...
  • Page 485 Used for receive motor overheating error signal from external sources. The frequency converter stops once an external motor overheating error signal is active and the error code 'Ot' will be displayed on the operating panel if one R912005854_Edition 09 Bosch Rexroth AG...
  • Page 486 – 50: Motor overheating warning N.O. contact input – If the defined switch is closed, the motor overheating warning signal is active. – If the defined switch is open, the motor overheating warning signal is in- active. Bosch Rexroth AG R912005854_Edition 09...
  • Page 487 The frequency indicates warning code 'Ot' if K1 is closed. Or the frequency converter indicates warning code 'Ot' if K2 is open. I/O card digital input status is monitored by parameter d0.43 'I/O card digital input'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 488: Io & Io Plus Card Digital Output Configuration

    6: Frequency level detection signal (FDT2) ● chapter 12.10.5 "Frequency Detection Function" on page 258. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 262. Bosch Rexroth AG R912005854_Edition 09...
  • Page 489 '1', open collector is closed. For other fieldbus mode, – The output of EDO1 is defined by bit0 of H8.23. When bit0 is '0', open col- lector is opened; when bit0 is '1', open collector is closed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 490 The output is inactive when the frequency converter without error / warning. Digital output status is monitored by parameter d0.47 'I/O card ● EDO1 output' and d0.48 'I/O card EDO2 output'. EDO2 is only for IO plus card. ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 491: Io Card Relay Output Configuration

    ● chapter 12.10.5 "Frequency Detection Function" on page 258. 7: Simple PLC stage complete ● 8: Simple PLC cycle complete ● chapter 12.11 "E3: Multi-Speed and Simple PLC" on page 262. 10: Converter undervoltage ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 492 – For other fieldbus mode, the output of extended relay is defined by bit8 of H8.23. When bit8 is '0', ETb_ETa is opened; when bit8 is '1', ETb_ETa is closed. 25: Converter error or warning ● The output is active when the frequency converter encounters error / warn- ing. Bosch Rexroth AG R912005854_Edition 09...
  • Page 493: I/O & I/O Plus Card Diagnosis

    For I/O card, the relay output of I/O card is closed. For I/O plus card, the open collector output 2 of I/O plus card will have "Logic 1(High)" output state. 4: All output diagnosis ● EAO, ERO, EDO are all tested with the above methods. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 494: H9: Relay Card Parameters

    0: Inactive 1: Relay1 diagnosis 2: Relay2 diagnosis Relay card output chan- H9.97 – – Stop nel diagnosis 3: Relay3 diagnosis 4: Relay4 diagnosis 5: All output diagnosis Setting range of H9.00...H9.03: 0: Converter ready ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 495 This signal is activated when the error "E.-St" is generated and deactivated when this error is reset. See chapter 12.9.1 "Digital Input Configuration" on page 229 when digital input is set to '32: Error signal N.O. contact input' and '33: Error signal N.C. contact input'. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 496 H9.97 = 0: Inactive All relays are restored to default settings. H9.97 = 1: Relay1 diagnosis Relay1 is closed. H9.97 = 2: Relay2 diagnosis Relay2 is closed. H9.97 = 3: Relay3 diagnosis Relay3 is closed. Bosch Rexroth AG R912005854_Edition 09...
  • Page 497 Rexroth Frequency Converter EFC x610 463/653 Series Functions and Parameters H9.97 = 4: Relay4 diagnosis Relay4 is closed. H9.97 = 5: All output diagno- All relays are closed. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 498: U0: General Panel Parameters

    The Panel board FW version U0.99 is a number of the format vv.rr vv firmware version number ● rr firmware release number ● Example: 2.03 This parameter is usable outside engineering tool to get FW version info over the panel or field bus. Bosch Rexroth AG R912005854_Edition 09...
  • Page 499: U1: Led Panel Parameters

    81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08; 89: ASF Display09 98: High resolution output current; 99: Firmware version R912005854_Edition 09 Bosch Rexroth AG...
  • Page 500: U2: Lcd Panel Parameters

    Setting range of U2.09...U2.25: 0: Actual output frequency; 1: Actual speed 2: Setting frequency; 3: Setting speed 4: User-defined setting speed; 5: User-defined output speed 9: V/f separation setting voltage; 10: Output voltage; 11: Output current Bosch Rexroth AG R912005854_Edition 09...
  • Page 501 81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08 89: ASF Display09; 98: High resolution output current 99: Firmware version; 100: Inactive R912005854_Edition 09 Bosch Rexroth AG...
  • Page 502: Diagnosis

    Analog input broken wire detection Fan maintenance period expired Communication data exceeds value range UH-A Under Temperature warning APF1 ASF customer warning 1 APF2 ASF customer warning 2 APF3 ASF customer warning 3 APF4 ASF customer warning 4 Bosch Rexroth AG R912005854_Edition 09...
  • Page 503 Rexroth Frequency Converter EFC x610 469/653 Series Diagnosis Code Description APF5 ASF customer warning 5 USdc UnSupported Device Configuration Sli- Speed limited by maximum Voltage Invalid State Transition RPDO Telegram Loss Option card process data invalid R912005854_Edition 09 Bosch Rexroth AG...
  • Page 504: Error Code

    Phase-phase or line-to-ground short circuit cuit, if short circuit exists, then the transistor is damaged, please contact service Excessive overexcitation braking factor Reduce [E0.55] Load change in run mode Reduce occurrence and scale of change Bosch Rexroth AG R912005854_Edition 09...
  • Page 505: Error 4 (Oe-1), Error 5 (Oe-2), Error 6 (Oe-3): Overvoltage

    Cycle power on and power off the drive and see if the fault reoccurs, if the problem continues, re- The soft start relay or contactor is damaged place either the control board or the converter. For instructions on replacing the control board, please contact service. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 506: Error 9 (Sc): Surge Current Or Short Circuit

    Input phase loss occurs during start-up (3 phase) Remove the input phase loss 13.4.8 Error 20 (OL -1): Converter Overload Possible reason Solution Long time overload Reduce overload time, reduce load Wrong settings of V/f curve parameters Adjust settings of V/f curve parameters Bosch Rexroth AG R912005854_Edition 09...
  • Page 507: Error 21 (Oh): Converter Over Temperature

    0.4...90kW: 95 °C ● Load is too heavy ● 110...160kW: 100 °C ● – Reduce load if necessary – Reduce carrier frequency (C0.05) Temperature detection circuit error, contact ● with service R912005854_Edition 09 Bosch Rexroth AG...
  • Page 508: Error 23 (Ff): Fan Failure

    13.4.14 Error 27 (StO-E): STO error Possible reason Solution STO function is activated incorrectly, it happens if one channel is energized but Check the signal of STO input terminal the other is deenergized Bosch Rexroth AG R912005854_Edition 09...
  • Page 509: Error 30 (Ol -2): Motor Overload

    Motor power has to match with frequency converter power power do not match Correct motor parameters setting according to motor Wrong setting of motor parameters nameplate No connection of converter and motor Check motor cable connections R912005854_Edition 09 Bosch Rexroth AG...
  • Page 510: Error 33 (Ade-): Motor Angle Detection Error

    Check if the cable with the shields grounded at two ● ends The angle status of the encoder process- Check if the wring of encoder is reliable ● ing is invalid Change encoder card ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 511: Error 35 (Spe-): Speed Control Loop Error

    13.4.23 Error 40 (dir1): Forward Running Lock Error Possible reason Solution Direction control [E0.17] = '1: Forward only' Correct the parameter setting Direction command is reverse R912005854_Edition 09 Bosch Rexroth AG...
  • Page 512: Error 41 (Dir2): Reverse Running Lock Error

    13.4.27 Error 44 (rS-): Modbus Communication Error Possible reason Solution Check communication error detection parameters ● E8.01 and E8.02 Modbus communication disconnection Check the device communication wiring ● Check status of communication target ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 513: Error 45 (E.par): Parameter Settings Invalid

    – Update to latest version firmware and set C0.53=1 Internal error caused by parameter handling Check if there is interference ● – Check the ground wiring – Check if there is strong interference source around the device Contact with service ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 514: Error 50 (Ide-): Converter Internal Error

    Contact with service ● 13.4.34 Error 52 (OCc): Extension Card PDOs Configuration Error Possible reason Solution Internal communication error between com- Update firmware version ● munication card and converter control Contact with service ● board Bosch Rexroth AG R912005854_Edition 09...
  • Page 515: Error 54 (Pce-): Remote Control Communication Error

    The application firmware is not certificated ● Certificate this application firmware 13.4.39 Error 61...65 (APE1...APE5): Application Error Possible reason Solution Error which can be thrown by the application, descrip- Application error tion in application manual R912005854_Edition 09 Bosch Rexroth AG...
  • Page 516: Error 70 (Eibe): Encoder Input Broken Wire Error

    Possible reason Solution Error caused by FieldBus card See instruction manual of FieldBus card 13.4.47 Error 904 (FIn-): Communication platform initialization failed Possible reason Solution Error caused by FieldBus card See instruction manual of FieldBus card Bosch Rexroth AG R912005854_Edition 09...
  • Page 517: Error 905 (Fnc-): Fieldbus Network Configuration Invalid

    Possible reason Solution Error caused by FieldBus card See instruction manual of FieldBus card 13.4.51 Error 908 (Fdi-): fieldbus data Invalid Possible reason Solution Error caused by FieldBus card See instruction manual of FieldBus card R912005854_Edition 09 Bosch Rexroth AG...
  • Page 518: Error Handling

    ● converter and the error "UE-1" recover within the time of [E9.01], the frequency converter will restart; if the error "UE-1" always ex- ists during the time of [E9.01], the frequency converter will not restart. Bosch Rexroth AG R912005854_Edition 09...
  • Page 519: Automatic Error Reset

    2. If [E9.00] ≠ 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is without limitation. 3. If [E9.00] = 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is without limitation. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 520: Error Reset By Digital Input

    – Stop H8.04 EX5 input – Stop Set the respective parameter of any digital input as '34: Error reset signal'. For wiring diagram, please refer to chapter "Digital input NPN / PNP wiring" on page Bosch Rexroth AG R912005854_Edition 09...
  • Page 521: Safety Technology

    The integrated Rexroth safety technology provides the user the facilities, on the control unit and drive side, for realizing functions of personal and machine pro- tection with a minimum of planning and installation work required. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 522: Comparison With Conventional Safety Technology

    Integrated safety technology is characterized by the following features: Complies with valid standards ● Increased system performance ● Reduced system costs ● Easy understanding of complex subjects ● Improved diagnostics ● Simplified certification ● Easy commissioning ● Independent of control units ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 523: Safe Torque Off (Sto) Function Introduction

    The drive in this case cannot generate any torque / force and, as a con- sequence, it cannot generate any dangerous movements. The safety function corresponds to stop category 0 according to IEC 60204-1. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 524: Safety Notes

    It is not recommended to stop the drive using the STO function. If a running drive is stopped with STO, the drive will trip and stop by coasting. If this is not acceptable, the drive and machinery must be stopped using the appropriate stopping mode before using STO. Bosch Rexroth AG R912005854_Edition 09...
  • Page 525: Standard Relevant To Safety Function

    IEC 62061 2015 grammable electronic control systems Adjustable speed power drive systems- Part 5-2: safety requirements- IEC 61800-5-2 2016 Functional IEC 60204-1 2016 Safety of machinery- Electrical equipment of machines Tab. 14-1: STO relevant safety standards R912005854_Edition 09 Bosch Rexroth AG...
  • Page 526: Installation

    The 12-pin socket has two rows of connectors which are bridged for easy wiring. 14.2.2 Cable Definition Cross-section Ferrule length Stripped length Cable type 1.00 0.75 Shielded cable, 0.50 wire-end ferrule w/ 0.34 plastic collar 0.25 0.14 Tab. 14-3: Cable definition for STO terminal Bosch Rexroth AG R912005854_Edition 09...
  • Page 527: Application

    Case 2: Dual-channel Wiring with External Power Supply (Mode 2) Fig. 14-4: Dual-channel wiring with external power supply (SIL 2, Cat 3 / PLd without fault exclusion wiring; SIL 3, Cat 4 / PLe with fault exclusion wiring) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 528 Fig. 14-5: Dual-channel wiring with safety SPS (SIL 3, Cat 4 / PLe) Case 4: Dual-channel Wiring to IndraDrive with Safety SPS Fig. 14-6: Dual-channel wiring to Indradrive with safety SPS (SIL 3, Cat 4 / PLe) Bosch Rexroth AG R912005854_Edition 09...
  • Page 529 Case 5: Dual-channel Wiring to IndraDrive without Safety SPS Fig. 14-7: Dual-channel wiring to IndraDrive without safety SPS (SIL 2, Cat 3 / PLd without fault exclusion wiring; SIL 3, Cat 4 / PLe with fault exclusion wiring) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 530 496/653 Rexroth Frequency Converter EFC x610 Series Safety Technology Case 6: Four-channel Wiring with External Power Supply Fig. 14-8: Four-channel wiring with external power supply (SIL 3, Cat 4 / PLe) Bosch Rexroth AG R912005854_Edition 09...
  • Page 531 Rexroth Frequency Converter EFC x610 497/653 Series Safety Technology Case 7: Paralleled Connection Type Fig. 14-9: Paralleled connection type (SIL 3, Cat 4 / PLe) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 532 The paralleled connection type would decrease the total system ● safety fraction. CAUTION As the internal 24 V power supply is not SELV / PELV, it must not be used to sup- ply the STO function, but only to disable STO! Bosch Rexroth AG R912005854_Edition 09...
  • Page 533: Sto Cable Connection

    3. Fix STO cable at the side panel. 4. Thread out the STO cable from the bottom of frequency converter and fix it to the side of shielding connector. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 534: Safety Function Disable

    For more information about shielding connector, please see chapter 15.12 "Shielding Connector" on page 556. 14.2.5 Safety Function Disable Fig. 14-12: Safety function disable CAUTION This is the default wiring of the device. STO is disabled in delivery state. Bosch Rexroth AG R912005854_Edition 09...
  • Page 535: Input Channel Parameter

    3 ms, there is no influence to the operation and device. ② : Response time indicates the time interval from the power-off time of any STO input channel to the stop time of device output. Fig. 14-13: Filtering time R912005854_Edition 09 Bosch Rexroth AG...
  • Page 536: Commission

    Before commissioning, make sure that nobody is staying in the danger zone. ● Check the danger zone and secure it against access by persons (e.g., put up ● warning signs, install barriers or the like). Observe the applicable laws and lo- cal regulations. Bosch Rexroth AG R912005854_Edition 09...
  • Page 537: Sto Function Diagnosis And Status Indication

    2: STO-E bit 3...15: Reserved Hardware damage of the channel may also cause “StO-E” error. ● The safety integrity level would decrease if only one input channel ● is used, please use two input channels. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 538: Technical Data

    The safety function operates in High Demand Mode, where the ● safety function is only performed on demand, in order to transfer the EUC into a specified safe state, and where the frequency of demands is greater than one per year. Bosch Rexroth AG R912005854_Edition 09...
  • Page 539: Maintenance

    IEC 61508 Safety Integrity Level SIL CL IEC 62061 Safety Integrity Level Claim Limit IEC 61800-5-2 Safe Torque Off Tab. 14-7: Abbreviations Detailed description about each abbreviation, please refer to the content of corresponding standard. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 540: Accessories

    - Brake chopper FEAE07.1-EA2-NNNN – FEAE07.1-EA1-NNNN – Brake Chopper FEAE07.1-EA2-NNNN – Plug-in connector for con- FEAE05.1-B2-NNNN For control terminals trol section External mains EMC filter FCAF01.1A-A□□□-E-□□□□-□-0□-NNNN See Appendix II External brake resistor FCAR01.1W□□□□-N□□□R0-□-0□-NNNN See Appendix II Bosch Rexroth AG R912005854_Edition 09...
  • Page 541: Operating Panel

    To realize this function, the user needs order the panel mounting plate and its accessories additionally. 15.3.2 Recommended Opening Dimensions at Control Cabinet Fig. 15-1: Recommended opening dimensions at control cabinet R912005854_Edition 09 Bosch Rexroth AG...
  • Page 542: Mounting The Plate And The Operating Panel

    Push the mounting plate into the opening at the control cabinet: Fig. 15-2: Push the mounting plate into the opening (back view) Step 2 Fix the mounting plate with a metal bar and 2 M4x8 screws: Fig. 15-3: Fix the mounting plate (back view) Bosch Rexroth AG R912005854_Edition 09...
  • Page 543: Step 3

    Connect the operating panel to the frequency converter with the connection ca- ble and fix the cable connector on the mounting plate with 2 M3x10 screws: Fig. 15-5: Connect and fix the cable (back view) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 544: Communication Cable For Control Cabinet

    2 m long cable FRKS0002/002,0, 3 m long cable FRKS0002/003,0 or 5 m long cable FRKS0002/005,0 can be used for the connection of the operating panel. 15.5 Extension Card Module 15.5.1 Dimensions of Extension Card Module Fig. 15-6: Dimensions of Extension Card Module Bosch Rexroth AG R912005854_Edition 09...
  • Page 545: Extension Card Module Mounting

    3. Tighten two screws ③ to fix carrier for option modules ② in Control & Ter- minal module ①. 4. Push operating panel ④ into carrier for option modules ②. ⑤: Control & Terminal module connector ⑥: Connector for operating panel R912005854_Edition 09 Bosch Rexroth AG...
  • Page 546: Extension Module Mounting

    6. Tighten 2-M3 screws ① of the extension card module. 7. Attach an appropriate terminal label on the label indentation ⑤ located at the lower section of the front cover. Terminal labels for various extension cards are delivered together with each extension card. Bosch Rexroth AG R912005854_Edition 09...
  • Page 547: I/O Module

    Fig. 15-10: I/O card terminals label I/O Card Terminals Descriptions Terminal Signal requirement Description Multi-function digital inputs: EX1... 24 VDC, 8 mA / 12 VDC, 4 mA See parameter group H8 with opto-electric couplers Isolation optocouplers shared con- – nection R912005854_Edition 09 Bosch Rexroth AG...
  • Page 548 ETb is the relay outputs shared 250 VAC, 3 A; 30 VDC, 3 A connection For -10 V input, external power supply must be provided. A frequency converter ONLY pro- vides +5 V and +10 V. Bosch Rexroth AG R912005854_Edition 09...
  • Page 549: I/O Card Terminals Wiring

    ③: PNP with internal power supply ④: PNP with external power supply X1...X5, SC, +24 V, COM are control terminals of the frequency ● converter EX1...EX4, ESC are control terminals of the I/O card. ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 550: Relay Card

    Fig. 15-13: Terminals Mapping Terminals Description Terminal Signal function Description Multi-function digital inputs: EX1...EX5 24 VDC, 8 mA / 12 VDC, 4 mA See parameter group H8 with optocouplers isolation Isolation optocouplers shared con- nection Bosch Rexroth AG R912005854_Edition 09...
  • Page 551 Open collector output: EDO1b, See parameter group H8 EDO2a, Max. 30 VDC, 500 mA EDO2b For -10 V input, external power supply must be provided. A frequency converter ONLY pro- vides +5 V and +10 V R912005854_Edition 09 Bosch Rexroth AG...
  • Page 552: Wiring

    Rexroth Frequency Converter EFC x610 Series Accessories Wiring Fig. 15-14: I/O Plus Card Wiring X1...X5, SC, +24V, and COM are control terminals of frequency con- verter. EX1...EX4, ESC are control terminals of I/O Plus Card. Bosch Rexroth AG R912005854_Edition 09...
  • Page 553: Communication Module

    PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B Request for signal sending – Power- – Power+ – – Reserved PROFIBUS_A PROFIBUS terminal_A PROFIBUS data cable A – Reserved Tab. 15-2: Pin definition of PROFIBUS DB9 interface R912005854_Edition 09 Bosch Rexroth AG...
  • Page 554: Canopen Card

    520/653 Rexroth Frequency Converter EFC x610 Series Accessories 15.7.2 CANopen Card Interface Introduction Fig. 15-16: Interface data Bosch Rexroth AG R912005854_Edition 09...
  • Page 555: Cable And Connection

    This can be achieved by connecting to the ground with a cable clamp or a conductive cable device, such as converter shielding kit. 15.7.3 Multi-Ethernet Card Multi-Ethernet Interface Fig. 15-17: Multi-Ethernet RJ45 interface R912005854_Edition 09 Bosch Rexroth AG...
  • Page 556: Hardware Installation

    Data transmission terminal (-) Not used Not used Tab. 15-4: Pin definition of Multi-Ethernet RJ45 interface Hardware Installation Hardware Description Fig. 15-18: Hardware illustration The MEP extension card is provided with two shielded female RJ45 connectors. Bosch Rexroth AG R912005854_Edition 09...
  • Page 557 The MEP extension card does not support hot plug. Cables At least CAT 5e standard Ethernet cable is required for data transmission. The shielded cables are recommended for the use in industrial environments. The transmission rate is fixed at 100 Mbps. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 558: Encoder Card Module

    5 V ± 5 % (200 mA), 12 V ± 5 % (150 mA) Maximum input pulse frequency 300 kHz Pulse input voltage 5…24 V Connector type Quick connectors Pulse output 1:1 push-pull output Tab. 15-5: Bosch Rexroth AG R912005854_Edition 09...
  • Page 559: Extension Card Mounting

    5. Mount the front cover of the extension card module. 6. Tighten 2-M3 screws ① of the extension card module. 7. Attach an appropriate terminal label on the label indentation ⑤ located at the lower section of the front cover. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 560: Terminals Mapping

    IN24V External power supply from the frequency interface converter) input to OA, OB and OZ Shared connection of Isolated from ECOM - pulse output Connected with Shielding connection grounding terminals on heatsink internally Tab. 15-6: Bosch Rexroth AG R912005854_Edition 09...
  • Page 561: Wiring

    4. Twisted-pair strictly in accordance with the differential pairs on the wiring. 5. Encoder cable shield should be connected to the PE terminal of encoder card. 6. Encoder cable and motor power cable have to be routed sepa- rately from each other. Fig. 15-21: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 562 NPN OC Wiring 4 PNP OC Wiring 5 Internal 12 V NPN OC Wiring 6 12 V PNP OC Wiring 7 5…24 V NPN OC Wiring 8 External 5…24 V PNP OC Wiring 9 Tab. 15-8: Bosch Rexroth AG R912005854_Edition 09...
  • Page 563 50m. For applica- tions where the cable length is greater than 50m, it is recom- mended to use the differential output encoder, rather than the collector output encoder. Fig. 15-24: Fig. 15-25: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 564 530/653 Rexroth Frequency Converter EFC x610 Series Accessories Fig. 15-26: Fig. 15-27: Fig. 15-28: Fig. 15-29: Bosch Rexroth AG R912005854_Edition 09...
  • Page 565: Cable Length

    2. Please check input pulse voltage of PLC before power on. 3. Using shielded twisted-pair cable as output signal cable. 4. Signal cable shield should be connected to the PE terminal of encoder card. Fig. 15-30: Fig. 15-31: Cable Length Cable cross Cable length (m) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 566: Type Code

    EFC 5610. This resolver card has to be used with extension card mod- ule together. Technical Data Voltage 5 Vrms Resolver power supply Frequency 10 kHz Voltage 1.7…2.8 Vrms Resolver card input sig- Frequency 10 kHz Connector type DB9 (Female) Transformation ratio 0.35...0.55 Tab. 15-12: Bosch Rexroth AG R912005854_Edition 09...
  • Page 567: Terminals Mapping

    Resolver excitation + Pin 6 REF- Resolver excitation - Pin 4 SIN+ Resolver feedback SIN+ Pin 8 SIN- Resolver feedback SIN- Pin 5 COS+ Resolver feedback COS+ Pin 9 COS- Resolver feedback COS- Tab. 15-13: Wiring R912005854_Edition 09 Bosch Rexroth AG...
  • Page 568: Type Code

    6. The PE terminal of the resolver card is connected to the metal shell of the DB9 interface. Type Code Typecode Description FEAE04.1-EN2-NNNN EFC 5610 resolver card FEAE02.1-EA-NNNN EFC 5610 extension card module Tab. 15-14: Bosch Rexroth AG R912005854_Edition 09...
  • Page 569: Plug-In Connector For Control Section

    FCAF01.1A-A050-E-0066-A-05-NNNN (0066-A-05) 7K50-3P2 11K0-3P2 FCAF01.1A-A050-E-0090-A-05-NNNN (0090-A-05) 0K40-3P4 0K75-3P4 1K50-3P4 FCAF01.1A-A050-E-0025-A-05-NNNN (0025-A-05) 2K20-3P4 3K00-3P4 4K00-3P4 5K50-3P4 FCAF01.1A-A050-E-0036-A-05-NNNN (0036-A-05) 7K50-3P4 11K0-3P4 FCAF01.1A-A050-E-0050-A-05-NNNN (0050-A-05) 15K0-3P4 18K5-3P4 FCAF01.1A-A050-E-0066-A-05-NNNN (0066-A-05) 22K0-3P4 FCAF01.1A-A050-E-0090-A-05-NNNN (0090-A-05) 30K0-3P4 FCAF01.1A-A100-E-0120-A-05-NNNN (0120-A-05) 37K0-3P4 45K0-3P4 FCAF01.1A-A100-E-0250-N-05-NNNN (0250-N-05) 55K0-3P4 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 570 80 mm above the top and below the bottom of the external mains EMC filter free from mounted parts. For EMC performance with the external mains EMC filter, see ● chapter 6.2.3 "Maximum Length of Motor Cables" on page Bosch Rexroth AG R912005854_Edition 09...
  • Page 571: Technical Data

    Rexroth Frequency Converter EFC x610 537/653 Series Accessories 15.10.2 Technical Data Dimensions Fig. 15-34: 0010-N-03 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 572 538/653 Rexroth Frequency Converter EFC x610 Series Accessories Fig. 15-35: 0020-N-03, 0025-N-03 Bosch Rexroth AG R912005854_Edition 09...
  • Page 573 Rexroth Frequency Converter EFC x610 539/653 Series Accessories Fig. 15-36: 0025-A-05 Fig. 15-37: 0036-A-05, 0050-A-05 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 574 540/653 Rexroth Frequency Converter EFC x610 Series Accessories Fig. 15-38: 0066-A-05 Fig. 15-39: 0090-A-05 Bosch Rexroth AG R912005854_Edition 09...
  • Page 575 Rexroth Frequency Converter EFC x610 541/653 Series Accessories Fig. 15-40: 0120-A-05 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 576 542/653 Rexroth Frequency Converter EFC x610 Series Accessories Fig. 15-41: 0250-N-05 Bosch Rexroth AG R912005854_Edition 09...
  • Page 577 Rexroth Frequency Converter EFC x610 543/653 Series Accessories Fig. 15-42: 0320-N-05, 0400-N-05 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 578: Electric Data

    < 3.5 < 3.5 leak Required wire size according to IEC 60364-5-52; at I L_cont Required wire size according to UL 508 A (internal wiring); at I (UL) L_cont Tab. 15-16: 1P 200 VAC electric data Bosch Rexroth AG R912005854_Edition 09...
  • Page 579 Listing according to UL standard (UL) – – UL 1283 Listing according to CSA standard (UL) – – C22.2 No.8 Mass (weight) 4.90 5.00 7.20 7.50 Mains voltage three-phase at TN-S, TN- 380…480 C, TT mains R912005854_Edition 09 Bosch Rexroth AG...
  • Page 580: External Brake Resistor

    OT. OT (On Time percentage) Braking ratio Engineering cycle Braking time time in application Fig. 15-43: Braking ratio Bosch Rexroth AG R912005854_Edition 09...
  • Page 581: Brake Resistor Type For Braking Ratio Of

    B-03-NNNN 190Ω FCAR01.1W0100-N190R0- 11.90 0K40 B-03-NNNN 95Ω/ FCAR01.1W0200-N095R0- 23.80 0K75 B-03-NNNN 65Ω/ FCAR01.1W0300-N065R0- 35.71 1K50 B-03-NNNN 3P 200 65Ω/ FCAR01.1W0500-N065R0- 2K20 59.52 B-03-NNNN 40Ω/ FCAR01.1W1K56-N040R0- 224.6 3K00 1,56 A-05-NNNN 40Ω/ FCAR01.1W1K56-N040R0- 224.6 4K00 1,56 A-05-NNNN R912005854_Edition 09 Bosch Rexroth AG...
  • Page 582 0K75 B-05-NNNN /80W 400Ω FCAR01.1W0260-N400R0- 30.95 1K50 B-05-NNNN 250Ω FCAR01.1W0260-N250R0- 30.95 2K50 B-05-NNNN 3P 380 150Ω FCAR01.1W0390-N150R0- 46.42 3K00 B-05-NNNN 150Ω FCAR01.1W0390-N150R0- 112.3 4K00 B-05-NNNN 75Ω/ FCAR01.1W0780-N075R0- 112.3 5K50 A-05-NNNN 75Ω/ FCAR01.1W0780-N075R0- 112.3 7K50 A-05-NNNN Bosch Rexroth AG R912005854_Edition 09...
  • Page 583 8Ω/ 160K FCAR01.1W12K0-N008R0- FEAE07.1- 12,0 2112 A-05-NNNN EA2- NNNN Tab. 15-19: Brake resistor type for braking ratio of 10 % Models 30K0 and up require an external brake chopper module, see documentation R912007235 for details. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 584: Brake Resistor Type For Braking Ratio Of

    40 Ω / 4K00 155.75 A-05-NNNN 1,560 W FCAR01.1W4K00-N016R0- 16 Ω / 5K50 268.80 A-05-NNNN 4,000 W FCAR01.1W4K00-N016R0- 16 Ω / 7K50 268.80 A-05-NNNN 4,000 W FCAR01.1W6K50-N010R0- 10 Ω / 11K0 436.80 A-05-NNNN 6,500 W Bosch Rexroth AG R912005854_Edition 09...
  • Page 585 34 Ω / 15K0 201.60 A-05-NNNN 3,000 W FCAR01.1W10K0-N028R0- 28 Ω / 18K5 672.00 A-05-NNNN 10,000 W FCAR01.1W10K0-N028R0- 28 Ω / 22K0 672.00 A-05-NNNN 10,000 W Tab. 15-20: Brake resistor type for braking ratio of 20 % R912005854_Edition 09 Bosch Rexroth AG...
  • Page 586: Brake Resistor Dimensions

    552/653 Rexroth Frequency Converter EFC x610 Series Accessories 15.11.4 Brake Resistor Dimensions Fig. 15-44: Brake resistor dimensions_1 Fig. 15-45: Brake resistor dimensions_2 Bosch Rexroth AG R912005854_Edition 09...
  • Page 587 Rexroth Frequency Converter EFC x610 553/653 Series Accessories Fig. 15-46: Brake resistor dimensions_3 Fig. 15-47: Brake resistor dimensions_4 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 588 554/653 Rexroth Frequency Converter EFC x610 Series Accessories Fig. 15-48: Brake resistor dimensions_5 Bosch Rexroth AG R912005854_Edition 09...
  • Page 589: Installation Of Brake Resistor

    200 mm to neighbouring components / walls and of approx. 300 mm to components above / ceiling) The allowable mounting directions are shown as below: (a) On vertical surfaces, terminals at the bottom (b) On horizontal surfaces Fig. 15-49: Mounting direction of brake resistor R912005854_Edition 09 Bosch Rexroth AG...
  • Page 590: Shielding Connector

    Step 1: Place holes ① of the connector on the two screw holes inside of sym- bols and tighten two screws. Step 2: Insert the shielded cables through component ② of the connector with the shielding layer reliable contact with the metal. Step 3: Tighten four screws of the accessories. Bosch Rexroth AG R912005854_Edition 09...
  • Page 591 Step 1: Place holes ① of the connector on the two screw holes inside of sym- bols and tighten two screws. Step 2: Insert the shielded cables through component ② of the connector with the shielding layer reliable contact with the metal. Step 3: Tighten four screws of the accessories. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 592 Step 3: Tighten four screws of the accessories. Step 4 (Optional): Insert the STO cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. Bosch Rexroth AG R912005854_Edition 09...
  • Page 593 Step 3: Tighten four screws of the accessories. Step 4 (Optional): Insert the STO cable through component ④ of the connector with the shielding layer reliable contact with the metal. Step 5 (Optional): Tighten two screws of the accessories. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 594 When double cables are used, put double cables in one clamp. Step 3: Tighten sixteen screws of the accessories. Step 4 (Optional): Fix the STO cable to the side of shielding connector. Step 5 (Optional): Tighten two screws of the accessories. Bosch Rexroth AG R912005854_Edition 09...
  • Page 595 Step 3: Tighten twenty-four screws of the accessories. Step 4 (Optional): Fix the STO cable to the side of shielding connector. Step 5 (Optional): Tighten two screws of the accessories. Step 6: Connect the grounding cable to component ⑥. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 596: Maintenance

    Frequency converters have been dimensioned in such a way that after the supply voltage was cut off, the voltage value falls below 50 V within a discharging time of a maximum of 5 minutes. Bosch Rexroth AG R912005854_Edition 09...
  • Page 597: Daily Inspection

    Converter No blockage or contamination Wiring is correct, screw fastening without Terminal, screw loosening Sound, vibration No strange sound, no abnormal vibration Motor Temperature, color No abnormal temperature and discoloration Tab. 16-1: Daily inspection list R912005854_Edition 09 Bosch Rexroth AG...
  • Page 598: Periodic Inspection

    Clear foreign matters or re- IGBT module place module Module without discolora- tion, bulge or crack Connection No loose connection Tighten terminal screw Accessories Cable No color change or damage Replace cable Tab. 16-2: Periodic inspection list Bosch Rexroth AG R912005854_Edition 09...
  • Page 599: Expired Replacement

    Therefore, it is necessary to replace the device in time. Item Replacement criteria Replace the cooling fan that running time exceed thirty thousand hours Tab. 16-3: Device replacement R912005854_Edition 09 Bosch Rexroth AG...
  • Page 600: Removable Components Maintenance

    10 Front fan / Fan for internal components Fig. 16-1: Construction overview Do not disassemble the converter components by yourself, other- wise it may cause damage to the components or converter. If neces- sary, please contact technical support. Bosch Rexroth AG R912005854_Edition 09...
  • Page 601: Disassembly Of The Operating Panel

    16.5.2 Disassembly of the Operating Panel Fig. 16-2: Disassembly of operating panel Step 1: Press two buckles as circles indicating in the above figure ● Step 2: Hold component 1 and pull it out horizontally from component 2 ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 602: Disassembly Of Fans

    ● Step 2: Hold component 8 or 9 and lift it up ● Step 3: Pull out component 7 or 10 slowly ● Step 4: Disconnect the cable connector of component 7 or 10 ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 603: Service And Support

    Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 604: Environmental Protection And Disposal

    97816 Lohr am Main, Germany Packaging Packaging materials consist of cardboard, wood and polystyrene They can be re- cycled anywhere without any problem. For ecological reasons, please refrain from returning the empty packages to us. Bosch Rexroth AG R912005854_Edition 09...
  • Page 605 Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled separately or disposed of according to the applicable legal provisions. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 606: Appendix

    – Extension card module – I/O module – Communication module – Plug-in connector for control section – Brake chopper module FCAF: External mains EMC filter ● FCAR: External brake resistor ● FEAM: Shielding connector ● Bosch Rexroth AG R912005854_Edition 09...
  • Page 607: Appendix Ii: Type Coding

    Rexroth Frequency Converter EFC x610 573/653 Series Appendix 19.2 Appendix II: Type Coding 19.2.1 Frequency Converter Type Coding Fig. 19-1: Frequency converter type coding R912005854_Edition 09 Bosch Rexroth AG...
  • Page 608: Operating Panel Type Coding

    574/653 Rexroth Frequency Converter EFC x610 Series Appendix 19.2.2 Operating Panel Type Coding Fig. 19-2: Operating panel type coding 19.2.3 Panel Mounting Plate Type Coding Fig. 19-3: Panel mounting plate type coding Bosch Rexroth AG R912005854_Edition 09...
  • Page 609: Communication Cable For Control Cabinet Type Coding

    Rexroth Frequency Converter EFC x610 575/653 Series Appendix 19.2.4 Communication Cable for Control Cabinet Type Coding Fig. 19-4: Communication cable for control cabinet type coding R912005854_Edition 09 Bosch Rexroth AG...
  • Page 610: Extension Accessories Type Coding

    576/653 Rexroth Frequency Converter EFC x610 Series Appendix 19.2.5 Extension Accessories Type Coding Fig. 19-5: Extension card module type coding Bosch Rexroth AG R912005854_Edition 09...
  • Page 611 Rexroth Frequency Converter EFC x610 577/653 Series Appendix Fig. 19-6: I/O module type coding Fig. 19-7: Communication module type coding R912005854_Edition 09 Bosch Rexroth AG...
  • Page 612: External Mains Emc Filter Type Coding

    578/653 Rexroth Frequency Converter EFC x610 Series Appendix Fig. 19-8: Plug-in connector for control section type coding 19.2.6 External Mains EMC Filter Type Coding Fig. 19-9: External mains EMC filter type coding Bosch Rexroth AG R912005854_Edition 09...
  • Page 613: External Brake Resistor Type Coding

    Rexroth Frequency Converter EFC x610 579/653 Series Appendix 19.2.7 External Brake Resistor Type Coding Fig. 19-10: External brake resistor type coding R912005854_Edition 09 Bosch Rexroth AG...
  • Page 614: Shielding Connector Type Coding

    580/653 Rexroth Frequency Converter EFC x610 Series Appendix 19.2.8 Shielding Connector Type Coding Fig. 19-11: Shielding connector type coding Bosch Rexroth AG R912005854_Edition 09...
  • Page 615: Appendix Iii: Parameter List

    – Stop: Parameter setting can only be modified when the converter is in stop status. – Read: Parameter setting is read-only and cannot be modified. DOM: Depends on model ● [bx.xx], [Cx.xx], [Ex.xx], [Hx.xx], [Ux.xx], [dx.xx]: Function / parameter values ● R912005854_Edition 09 Bosch Rexroth AG...
  • Page 616: Group B: System Parameters

    1: Parameter set 2 active b0.20 User password 0...65,535 b0.21 Manufacturer password 0...65,535 0: Low frequency mode b0.22 Device frequency mode – Stop ① 1: High frequency mode ① : This parameter applies only to 1 KHz model. Bosch Rexroth AG R912005854_Edition 09...
  • Page 617: Group C: Power Parameters

    Automatic voltage stabi- 1: Always inactive C0.10 Stop lization 2: Inactive only during deceleration 1P 200 VAC: 180...264 V Automatic voltage stabi- 3P 200 VAC: C0.11 lization reference volt- Stop 180...264 V 3P 380 VAC: 323...528 V R912005854_Edition 09 Bosch Rexroth AG...
  • Page 618 0: Inactive 1: Output disabled Power loss ride-through 2: Regain kinetic ener- C0.40 – Stop mode 3: Regain kinetic ener- gy, decelerate to stop Power loss ride-through C0.41 0.10...30.00 s 0.50 0.01 Stop recovery delay Bosch Rexroth AG R912005854_Edition 09...
  • Page 619 0: Both disabled 1: Stall overvoltage protection enabled, resistor braking disabled 2: Stall overvoltage protection disabled, resistor braking enabled 3: Stall overvoltage protection enabled, resistor braking enabled 4: Reciprocating load mode Setting range of C0.28: R912005854_Edition 09 Bosch Rexroth AG...
  • Page 620 Rexroth Frequency Converter EFC x610 Series Appendix 0: Both input and output phase loss protection active 1: Only input phase loss protection active 2: Only output phase loss protection active 3: Both input and output phase loss protection inactive Bosch Rexroth AG R912005854_Edition 09...
  • Page 621: C1: Motor And System Parameters

    0.0…6553.5 N.m Read 0.00...[C1.07] A 0.01 (0.4...37 kW) C1.20 Motor no-load current Stop 0.0...[C1.07] A (45 kW and above) 0.00...50.00 Ω 0.01 (0.4...37 kW) C1.21 Stator resistance Stop 0.000...50.000 Ω 0.001 (45 kW and above) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 622 0.10...300.00 Hz 25.00 0.01 C1.76 Zero speed load 25.0...100.0 % 25.0 ① : ONLY for EFC 5610, and motor load must be decoupled before ro- tational auto-tuning. ② : 0.00: Automatically identified; 0.01...0.99: Power factor setting. Bosch Rexroth AG R912005854_Edition 09...
  • Page 623: C2: V/F Control Parameters

    V/f separation stop mode se- C2.12 – 1: Voltage decelerates to zero, lection then frequency decelerates to zero C2.13 V/f separation boost factor 0.00...100.00 0.00 0.01 0: No output C2.20 0 Hz output mode Stop 1: Standard R912005854_Edition 09 Bosch Rexroth AG...
  • Page 624 [C0.27]...250 % Stop ② Current limitation C2.43 0.000...10.000 0.001 Stop proportional gain Current limitation C2.44 0.001...10.000 0.001 Stop integral time ① : percentage of motor rated voltage [C1.06]. ② : percentage of frequency converter rated current. Bosch Rexroth AG R912005854_Edition 09...
  • Page 625: C3: Vector Control Parameters

    C3.39 0.00...[E0.09] 50.00 0.01 torque control mode 0: Activated by digital in- puts 1: Always active 2: Communication C3.40 Torque control mode – Stop (Bit 8 of Modbus 0x7F00) (Bit 9 of extension card H0.00) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 626 Torque limitation reference selec- (Torque FWD limitation C3.47 Stop tion at speed control mode register: Modbus 0x7F03/Fieldbus exten- sion card H0.14) (Torque REV limitation register: Modbus 0x7F04/Fieldbus exten- sion card H0.15) 5: EAI2 analog input Bosch Rexroth AG R912005854_Edition 09...
  • Page 627 0.01 Stop frequency SVC dampfactor enhance coeffi- C3.55 1...20 Stop cient ① : percentage of motor rated torque. ② : percentage of motor rated current. All parameters in Group C3 are ONLY for EFC 5610. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 628: Group E: Function Control Parameters

    E0.29 S-curve stopping phase factor 0.0...40.0 % 20.0 Stop 0: Start directly 1: DC-braking before start E0.35 Start mode – Stop 2: Start with speed tracing 3: Automatic start / stop ac- cording to setting frequency Bosch Rexroth AG R912005854_Edition 09...
  • Page 629 0.1...6,000.0 s E0.62 Jog deceleration time 0.1...6,000.0 s E0.70 Skip frequency 1 0.00...[E0.09] Hz 0.00 0.01 Stop E0.71 Skip frequency 2 0.00...[E0.09] Hz 0.00 0.01 Stop E0.72 Skip frequency 3 0.00...[E0.09] Hz 0.00 0.01 Stop R912005854_Edition 09 Bosch Rexroth AG...
  • Page 630 0: Not saved when powered off or stopped 1: Not saved when powered off; saved when stopped 2: Saved when powered off; not saved when stopped 3: Saved when powered off or stopped 4: Not saved when powered off; memorized when stopped Bosch Rexroth AG R912005854_Edition 09...
  • Page 631: E1: Input Terminal Parameters

    E1.70 Input curve 1 minimum 0.0 %...[E1.72] E1.71 Input curve 1 minimum frequency 0.00...[E0.09] Hz 0.00 0.01 E1.72 Input curve 1 maximum [E1.70]...100.0 % 100.0 E1.73 Input curve 1 maximum frequency 0.00...[E0.09] Hz 50.00 0.01 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 632 32: Error signal N.O. contact input 33: Error signal N.C. contact input 34: Error reset 35: Forward running (FWD) 36: Reverse running (REV) 37: Forward jog 38: Reverse jog 39: Counter input 40: Counter reset 41: PID deactivation Bosch Rexroth AG R912005854_Edition 09...
  • Page 633 3: AI1: curve2, AI2: curve2, pulse input: curve1 4: AI1: curve1, AI2: curve1, pulse input: curve2 5: AI1: curve2, AI2: curve1, pulse input: curve2 6: AI1: curve1, AI2: curve2, pulse input: curve2 7: AI1: curve2, AI2: curve2, pulse input: curve2 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 634: E2: Output Terminal Parameters

    E2.26 AO1 output setting – 8: EAI1 analog input 9: EAI2 analog input 11: Motor temperature sensor power supply 12: Parameter setting from com- munication ② 13: Setting torque 14: Output torque E2.27 AO1 gain 0.00...10.00 1.00 0.01 Bosch Rexroth AG R912005854_Edition 09...
  • Page 635 7: Simple PLC stage complete 8: Simple PLC cycle complete 10: Converter undervoltage 11: Converter overload pre-warning 12: Motor overload pre-warning 13: Converter stop by external error 14: Converter error 15: Converter OK 16: Counter target value arrival R912005854_Edition 09 Bosch Rexroth AG...
  • Page 636 – For modbus mode, the output is defined by register 0x7F06. The value range of register is 0.00 %...100.00 % (It means per- centage of maximum analog output value). – For other fieldbus mode, the output is defined by parameter E2.28. Bosch Rexroth AG R912005854_Edition 09...
  • Page 637: E3: Multi-Speed And Simple Plc Parameters

    E3.49 Multi-speed frequency 10 0.00...[E0.09] Hz 0.00 0.01 E3.50 Multi-speed frequency 11 0.00...[E0.09] Hz 0.00 0.01 E3.51 Multi-speed frequency 12 0.00...[E0.09] Hz 0.00 0.01 E3.52 Multi-speed frequency 13 0.00...[E0.09] Hz 0.00 0.01 E3.53 Multi-speed frequency 14 0.00...[E0.09] Hz 0.00 0.01 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 638 E3.73 Stage 6 running time 0.0...6,000.0 s 20.0 Stop E3.75 Stage 7 running time 0.0...6,000.0 s 20.0 Stop E3.77 Stage 8 running time 0.0...6,000.0 s 20.0 Stop E3.79 Stage 9 running time 0.0...6,000.0 s 20.0 Stop Bosch Rexroth AG R912005854_Edition 09...
  • Page 639 E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 Stop E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 Stop E3.91 Stage 15 running time 0.0...6,000.0 s 20.0 Stop R912005854_Edition 09 Bosch Rexroth AG...
  • Page 640: E4: Pid Control Parameters

    E4.33 PID feed forward settings – Stop 1: Active Setting range of E4.00: 0: Inactive 1: Panel potentiometer 2: Panel button 3: AI1 analog input 4: AI2 analog input 5: X5 pulse input 6: EAI1 analog input Bosch Rexroth AG R912005854_Edition 09...
  • Page 641 9: Speed reference E4.04 10: EAI2 analog input Setting range of E4.31: 0: Stop integral regulation when frequency arrives at upper / lower limit 1: Continue integral regulation when frequency arrives at upper / lower limit R912005854_Edition 09 Bosch Rexroth AG...
  • Page 642: E5: Extended Function Parameters

    E5.15 Sleep level 0.00...[E0.09] Hz 0.00 0.01 E5.16 Sleep delay 0.0...3,600.0 s 60.0 E5.17 Sleep boost time 0.0...3,600.0 s E5.18 Sleep boost amplitude 0.0...100.0 % E5.19 Wake up level 0.0...100.0 % E5.20 Wake up delay 0.2...60.0 s Bosch Rexroth AG R912005854_Edition 09...
  • Page 643: E8: Standard Communication Parameters

    1: E, 8, 1 (1 start bit, 8 data bits, 1 stop bit, even parity) 2: O, 8, 1 (1 start bit, 8 data bits, 1 stop bit, odd parity) 3: N, 8, 2 (1 start bit, 8 data bits, 2 stop bits, no parity) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 644: E9: Protection And Error Parameters

    6: OE-3, overvoltage during deceleration 7: OE-4, overvoltage during stop 8: UE-1, undervoltage during run 9: SC, surge current or short circuit 10: IPH.L, input phase loss 11: OPH.L, output phase loss 12: ESS-, soft start error Bosch Rexroth AG R912005854_Edition 09...
  • Page 645 56: PrEF, parameter restore error after firmware update 60: ASF-, application firmware error 61: APE1, application error 1 62: APE2, application error 2 63: APE3, application error 3 64: APE4, application error 4 65: APE5, application error 5 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 646 424: APF5, ASF customer warning 5 430: USdc, UnSupported Device Configuration 440: Sli-, speed limited by maximum Voltage 900: iSt, invalid State Transition 903: FtL, RPDO Telegram Loss 908: Fdi, option card process data invalid Bosch Rexroth AG R912005854_Edition 09...
  • Page 647: Group F0: Asf Parameters

    2: STO-E bit 3...15: Reserved H0.10 Frequency command 0.00...655.35 0.00 0.01 Torque control reference from H0.12 0.0...6553.5 fieldbus FWD torque limitation refer- H0.14 0.0...6553.5 ence from fieldbus REV torque limitation refer- H0.15 0.0...6553.5 ence from fieldbus R912005854_Edition 09 Bosch Rexroth AG...
  • Page 648: H1: Profibus Card Parameters

    1: 9.6 kbps 2: 19.2 kbps 3: 45.45 kbps 4: 93.75 kbps H1.01 Present baud rate 5: 187.5 kbps – – Read 6: 500 kbps 7: 1,500 kbps 8: 3,000 kbps 9: 6,000 kbps 10: 12,000 kbps Bosch Rexroth AG R912005854_Edition 09...
  • Page 649 Rexroth Frequency Converter EFC x610 615/653 Series Appendix Code Name Setting range Default Min. Attri. 1: PPO1 2: PPO2 3: PPO3 4: PPO4 H1.02 Present telegram type – – Read 5: PPO5 6: PPO6 7: PPO7 8: PPO8 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 650 E2.28) 18: EDO values (see parameter H8.23) 19: EAO value in percentage (see parameter H8.28) 20: Relay card output values (see parameter H9.10) 21: V/f separation voltage com- mand in percentage (see parame- ter H0.50) Bosch Rexroth AG R912005854_Edition 09...
  • Page 651: H2: Canopen Card Parameters

    Drive Profile H2.02 CANopen device profile selection 0...1 Stop 1-> CiA- Drive Profile 0: Disabled CANopen termination resistor H2.98 Stop switch 1: Enabled H2.00 'CANopen address' is used to select the address for CANopen Node. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 652: H3: Multi-Ethernet Card Parameters

    MEP: Subdevice H3.22 0x011F2802 Read (PROFINET) H3.23 MEP: Device Address MEP: Active Device Address H3.24 Read (Topology) MEP: IP address is remnant H3.25 (PROFINET) MEP: EtherCAT List of Input H3.26 0x0000,0x0000 Read Process Data (Master) Bosch Rexroth AG R912005854_Edition 09...
  • Page 653 Logicware H3.49 MEP: EtherCAT State Read MEP: Modbus/TCP Alterna- H3.51 tive TCP port MEP: List of external parame- H3.63 Read ters MEP: Subsystem identifica- H3.71 <MANU> Read tion parameter H3.96 MEP: FWA string <MANU> Read R912005854_Edition 09 Bosch Rexroth AG...
  • Page 654: H7: Encoder Card Parmaeters

    Encoder phase order error detec- H7.07 Stop tion time 0.1...100.0 s H7.20 Pulses per revolution of encoder 1...20,000 1024 Stop H7.21 Sample point 0…50 Stop H7.30 Resolver power supply 3.0...8.0 Vrms Stop H7.31 Resolver poles 2...32 Stop Bosch Rexroth AG R912005854_Edition 09...
  • Page 655: H8: I/O Card Parameters

    Bit0: EDO1 (IO / IO plus card) Extended digital output value from H8.23 extension card fieldbus communica- Bit1: EDO2 (IO plus card) – Stop tion Bit8: Erelay (IO card) 0: 0…10 V H8.25 EAO output mode – 1: 0...20 mA R912005854_Edition 09 Bosch Rexroth AG...
  • Page 656 H8.34 EAI2 curve minimum -120.0 %...[H8.36] H8.35 EAI2 curve minimum value -[E0.09]…[E0.09] 0.00 0.01 H8.36 EAI2 curve maximum [H8.34]...120.0 % 100.0 H8.37 EAI2 curve maximum value -[E0.09]…[E0.09] 50.00 0.01 H8.38 EAI2 dead zone filter value 0.0...30.0 % Bosch Rexroth AG R912005854_Edition 09...
  • Page 657 30: Second frequency setting source activation 31: Second run command source activation 32: Error signal N.O. contact input 33: Error signal N.C. contact input 34: Error reset 35: Forward running (FWD) 36: Reverse running (REV) R912005854_Edition 09 Bosch Rexroth AG...
  • Page 658 14: Converter error 15: Converter OK 16: Counter target value arrival 17: Counter middle value arrival 18: PID reference engineering value arrival 20: Torque control mode ① 21: Parameter setting from communication 25: Converter error or warning Bosch Rexroth AG R912005854_Edition 09...
  • Page 659: H9: Relay Card Parameters

    Min. Attri. H9.00 Extended relay 1 output selection – Stop H9.01 Extended relay 2 output selection – Stop 0...25 H9.02 Extended relay 3 output selection – Stop H9.03 Extended relay 4 output selection – Stop R912005854_Edition 09 Bosch Rexroth AG...
  • Page 660 6: Frequency level detection signal (FDT2) 7: Simple PLC stage complete 8: Simple PLC cycle complete 10: Converter undervoltage 11: Converter overload pre-warning 12: Motor overload pre-warning 13: Converter stop by external error 14: Converter error 15: Converter OK Bosch Rexroth AG R912005854_Edition 09...
  • Page 661 – The output of parameter H9.03 is defined by bit3 of register 0x7F0A. When bit3 is '0', R4b_R4a is opened; when bit3 is '1', R4b_R4a is closed. For other fieldbus mode, the output is defined by parameter ● H9.10. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 662: Group U: Panel Parameters

    81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08; 89: ASF Display09 98: High resolution output current; 99: Firmware version Bosch Rexroth AG R912005854_Edition 09...
  • Page 663: U2: Lcd Panel Parameters

    0: Actual output frequency; 1: Actual speed 2: Setting frequency; 3: Setting speed 4: User-defined setting speed; 5: User-defined output speed 9: V/f separation setting voltage; 10: Output voltage; 11: Output current 12: Output power; 13: DC-bus voltage R912005854_Edition 09 Bosch Rexroth AG...
  • Page 664 81: ASF Display01; 82: ASF Display02 83: ASF Display03; 84: ASF Display04 85: ASF Display05; 86: ASF Display06 87: ASF Display07; 88: ASF Display08 89: ASF Display09; 98: High resolution output current 99: Firmware version; 100: Inactive Bosch Rexroth AG R912005854_Edition 09...
  • Page 665: Group D0: Monitoring Parameters

    I/O card digital input – d0.45 DO1 output – d0.47 I/O card EDO1 output – d0.48 I/O card EDO2 output – d0.50 Pulse input frequency 0.01 kHz d0.55 Pulse output frequency 0.1 kHz d0.60 Relay output – R912005854_Edition 09 Bosch Rexroth AG...
  • Page 666: Group D1: Enhanced Monitoring

    Current Iq filtered Display 0.01A Read d1.10 Signed rotor frequency 0.1Hz Read d1.11 Rotor speed 1rpm Read d1.12 Signed encoder frequency 0.1Hz Read d1.15 High resolution output power 0.01kW Read d1.20 Encoder angle 0.01° Read Bosch Rexroth AG R912005854_Edition 09...
  • Page 667: Appendix Iv: Certification

    EMC Directive 2014/30/EU EN 61800-3 (IEC 61800-3: 2004+A1: 2012) Tab. 19-1: EU directives and standards CE label Fig. 19-12: CE label High-voltage test According to standard EN 61800-5-1, EFC x610 (0K40...160K) components are tested with high voltage. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 668 “Company Name: Rexroth”. UL listing Fig. 19-13: UL listing UL standard UL 508C (0K40...18K5), UL 61800-5-1 (22K0...160K) Company name BOSCH REXROTH (XIAN) ELECTRIC DRIVES AND CONTROLS CO., LTD. Category name Power Conversion Equipment File number E328841 UL ratings For using the components in the scope of UL, take the UL ratings of the individu- al component into account.
  • Page 669 Clamping voltage VPR = 2,000 V, IN = 3 kA min, MCOV = 508 VAC, SCCR = ● 5,000 A (0K40...37K0), 10,000 A (45K0...90K0), 18,000 A (110K...132K), 30,000 A (160K) Suitable for Type 2 SPD application ● Clamping shall be provided between phases and also between phase and ● ground R912005854_Edition 09 Bosch Rexroth AG...
  • Page 670: Eac

    Rexroth Frequency Converter EFC x610 Series Appendix 19.4.3 EAC Frequency Converters EFC x610 (0K40...160K) have EAC certification. EAC mark- ing is required for Custom Union, including Russia, Belarus and Kazakhstan. EAC marking Fig. 19-14: EAC marking Bosch Rexroth AG R912005854_Edition 09...
  • Page 671: Rcm

    EN 61800-3: 2004+A1: 2012 (Category 3 limits) and is not intended to be used directly on a low-voltage public network which supplies domestic premises. Radio frequency interference is expected if used on such a network, in which supplementary mitigation measures are required. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 672: Eu Rohs

    Hazardous Substances) directive 2011/65/EU with the exemption per Annex of 2011/65/EU. EU RoHS marking Fig. 19-16: EU RoHS marking 19.4.6 REACH Due to Art. 33 of EU-REACH (EC) No. 1907/2006, a REACH SVHC substance communication document is provided by following link: www.boschrexroth.com/REACH Bosch Rexroth AG R912005854_Edition 09...
  • Page 673: Third Party Licenses

    Open Source definition specified at www.opensource.org and any other comparable open source license such as for example GNU General Public License (GPL), Eclipse Public License (EPL), Apache Software License, BSD license and MIT license. R912005854_Edition 09 Bosch Rexroth AG...
  • Page 674 IN THE SOFTWARE PACKAGE AND OPEN SOURCE TERMS AS APPLICABLE, NO LICENSE OR OTHER RIGHTS, WHETHER EXPRESS OR IMPLIED, ARE GRANTED UNDER ANY PATENT OR OTHER INTELLECTUAL PROPERTY RIGHTS OF STMI- CROELECTRONICS OR ANY THIRD PARTY. Bosch Rexroth AG R912005854_Edition 09...
  • Page 675: Appendix V: Parameter Change Record

    New-added New-added parameters Third last detailed error E9.99 type F0.20 ASF Command 1 F0.21 ASF Command 2 F0.22 ASF Command 3 F0.23 ASF Command 4 Energy saving counter d0.14 Energy saving counter d0.15 R912005854_Edition 09 Bosch Rexroth AG...
  • Page 676 Energy saving counter MWh" to setting range Added "14: Energy saving counter kWh" and "15: U1.10 Stop monitoring display Energy saving counter MWh" to setting range Deleted None Tab. 19-2: Parameter changes between version 03V12 and 03V08 Bosch Rexroth AG R912005854_Edition 09...
  • Page 677: Parameter Changes

    C3.46 Digital torque reference setting Torque limitation reference selection at C3.47 speed control mode Speed limitation reference selection at C3.48 torque control mode d0.82...d0.8 ASF display 02...ASF display 09 Group U2 LCD panel parameters R912005854_Edition 09 Bosch Rexroth AG...
  • Page 678 DO1 output setting E2.15 Relay1 output selection H8.20 EDO output setting Added "25: Converter error or warning" H8.21 Extended relay output selection to setting range Extended relay 1 output selec- H9.00...H tion...Extended relay 4 output 9.03 selection Bosch Rexroth AG R912005854_Edition 09...
  • Page 679: Parameter Changes

    H0.12 Torque control reference from fieldbus H0.14 FWD torque limitation reference from fieldbus H0.15 REV torque limitation reference from fieldbus Speed limitaion at torque control mode from H0.16 fieldbus H0.50 Fieldbus voltage command H8.07 EAI1 dead zone filter value R912005854_Edition 09 Bosch Rexroth AG...
  • Page 680 H8.39 EAO curve minimum H8.40 EAO curve minimum value H8.41 EAO curve maximum H8.42 EAO curve maximum value H9.10 Relay output setting value d0.09 V/f separation setting voltage d0.34 I/O card EAI2 input d0.48 I/O card EDO2 output Bosch Rexroth AG R912005854_Edition 09...
  • Page 681 E2.01 DO1 output setting munication" to setting range Added "3: Setting torque", " 4: Output E2.02 DO1 pulse output setting torque" to setting range Added "21: Parameter setting from com- E2.15 Relay1 output selection munication" to setting range R912005854_Edition 09 Bosch Rexroth AG...
  • Page 682 4 output selec- communication" to setting range H9.03 tion Changed parameter name to: "I/O card d0.33 I/O card EAI1 input EAI1 input" Changed parameter name to: "I/O card d0.47 I/O card EDO1 output EDO1 output" Bosch Rexroth AG R912005854_Edition 09...
  • Page 683: Parameter Changes

    E0.56 Emergency stop action New-added parameters E0.57 Emergency stop deceleration time Automatic error reset attempts restart E9.02 time H0.03 STO safety status word d0.18 Opt 1 active interface version d0.19 Opt 2 active interface version R912005854_Edition 09 Bosch Rexroth AG...
  • Page 684 Communication error protection Added "2: Emergency stop" to setting E8.02 mode range Changed item "0: Output frequency" in H8.26 EAO output selection setting range Deleted None Tab. 19-5: Parameter changes between version 03V26 and 03V24 Bosch Rexroth AG R912005854_Edition 09...
  • Page 685: Parameter Changes

    C3.52 SVC regulation area lower frequency C3.53 SVC regulation area upper frequency SVC damp factor enhance upper fre- C3.54 quency C3.55 SVC damp factor enhance coefficient E0.47 Run command priority Maximum fieldweakening current fac- C3.30 tor for SM R912005854_Edition 09 Bosch Rexroth AG...
  • Page 686 C2.24 Light load oscillation damping factor Changed default value Light load oscillation damping filter C2.25 factor Motor thermal model protection set- Added "2: current monitoring active" to C1.69 ting setting range Tab. 19-6: Parameter changes between version 03V34 and 03V26 Bosch Rexroth AG R912005854_Edition 09...
  • Page 687 Rexroth Frequency Converter EFC x610 653/653 Series Notes...
  • Page 688 Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. No.3999, Shangji Road, Economic and Technological Development Zone, 710021 Xi'an, P.R. China Tel:+86 29 86555100 Tel(Sales):+86 29 86555232 Tel(Aftersales):400 887 6910 Emial:info.fc@boschrexroth.com.cn Email(Aftersales):service.fc@boschrexroth.com.cn Website: www.boschrexroth.com.cn/fc *R912005854* R912005854 DOK-RCON03-EFC-X610***-IT09-EN-P...

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