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Models
P540 and P541
Updated 09/21
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List/Kits:
Torque Specifications:
Repair Instructions:
Trouble Shooting Chart:
Recommended Spare Parts List:
Dimensions:
Warranty Information
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
page 2
page 3
page 4
page 5
page 5
page 6
page 7
page 7
back page
back page
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Summary of Contents for Giant P540
- Page 1 Models Triplex Ceramic Plunger Pump P540 and P541 Operating Instructions/ Repair and Service Manual Contents: Installation Instructions: page 2 Pump Specifications: page 3 Exploded View: page 4 Parts List/Kits: page 5 Torque Specifications: page 5 Repair Instructions: page 6 Trouble Shooting Chart:...
- Page 2 INSTALLATION INSTRUCTIONS - P540 AND P541 Safety Rules Check oil level prior to starting and ensure trouble-free water supply. A safety valve is to be installed in accordance with the guidelines for liquid spraying units Important! If there is a danger of frost,...
- Page 3 F .... (40 Inlet Ports ..................(2) 1-1/2” BSP Discharge Ports ................(2) 1” BSP Weight (P540) ..........91.5 lbs....(41.5 kg) Weight (P451) ..........84.9 lbs....(38.5 kg) Crankcase Oil Capacity ........54.1 fl. oz ....(1.6 liter) Fluid End Material (P540) .............. Forged Brass Fluid End Material (P541) ..............
- Page 4 EXPLODED VIEW - P540 and P541...
- Page 5 P540 and P541 SPARE PARTS LIST ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 04405 Crankcase 04429 Seal Retainer 04234 Oil Dipstick Assembly 06560 O-Ring 04406 Crankcase Cover 05308 Sleeve 04407 O-Ring 04430 Grooved Ring 07109 Oil Drain Plug 04431...
- Page 6 REPAIR INSTRUCTIONS - P540 and P541 1. To Check Valves Important! Screw out plugs (32) with a socket wrench. Be careful not to scratch the Remove the exposed spring tension cap (46E) valve casing. from the valve seat by pushing it sideways using Carefully push the whole pump head over the a screwdriver.
- Page 7 Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check-List & Recommended Spare Parts List...
- Page 8 Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration.
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