RYTEC Turbo-Seal Installation Manual
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RYTEC Turbo-Seal Installation Manual

RYTEC Turbo-Seal Installation Manual

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R
Y
T
E
C
 
 
 
 
 
 
 
 
 
 
 
®
Turbo-Seal
 
 
 
 
 
 
 
 
 
Installation Manual
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone 262‐677‐9046 Fax 262‐677‐2058
Rytec website:
www.rytecdoors.com
Rytec On-line store: www.rytecparts.com,
Rytec E‐mail: helpdesk@rytecdoors.com, Parts E‐mail: parts@rytecdoors.com
[Revision: January 22, 2013 R0815001, ©Rytec Corporation 2004]

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  • Page 1 Installation Manual                                                     P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone 262‐677‐9046 Fax 262‐677‐2058 Rytec website: www.rytecdoors.com Rytec On-line store: www.rytecparts.com, Rytec E‐mail: helpdesk@rytecdoors.com, Parts E‐mail: parts@rytecdoors.com [Revision: January 22, 2013 R0815001, ©Rytec Corporation 2004]...

  • Page 3: Table Of Contents

    PAGE INTRODUCTION..........1 DOOR SERIAL NUMBER(S).
  • Page 4 REVERSING EDGE SWITCH INSPECTION AND ADJUSTMENT ... . 12 Reversing Edge Switch Air Bleed Check ......12 Reversing Edge Switch Sensitivity Adjustment .

  • Page 5: Introduction

    ON THIS DOOR UNTIL YOU READ AND UNDER- Panel STAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL. If you have any questions, contact your Rytec represen- tative or call the Rytec Technical Support Department at Left Side Column 800-628-1909. Always refer to the serial number of the door when calling the representative or Technical Sup- port.

  • Page 6: Installation

    Electrician’s Responsibilities For complete details on the responsibilities of the elec- MATERIAL, TOOLS, AND EQUIPMENT trician, refer to the Rytec System 4 Drive & Control 1. Threaded rod (¹ ₂-in. diameter) and other various Installation & Owner’s Manual. wall anchor hardware and material. Concrete Floor-Loop Activator Requirements anchor bolts (¹...

  • Page 7: General Arrangement Of

    All necessary anchoring hardware and material required for the installation of this door are the responsibility of the door owner. If you have any questions, call your Rytec representative or the Rytec Technical Support Department at 800-628-1909.

  • Page 8: Insulated Wall

    Opening (Back Side — Full Length) A0500038 Figure 6 UNCRATING Your Rytec door has been crated to allow for minimal Overall Width handling of assemblies during the installation process. of Door Opening NOTE: Remove parts and sub-assemblies from Half Width of...

  • Page 9: Locating Side Columns

    If Figure 10 the width of the opening is narrower than the width of the door, do not proceed with the installation. Contact your Rytec repre- sentative or Rytec Technical Support Department at 800-628-1909. Half of Door...

  • Page 10: Side Columns

    INSTALLATION—SIDE COLUMNS NOTE: Use ¹ ₂-in. expansion shell or stud-type SIDE COLUMNS anchors for concrete walls. Use through 1. Remove the right side column from the shipping bolts or threaded rods for brick walls and crate. (See Figure 12.) other applications where expansion...

  • Page 11: Head Assembly

    INSTALLATION—HEAD ASSEMBLY HEAD ASSEMBLY Head 1. Remove the control panel, counterweights, and any Assembly other items from the shipping crate that might block the head assembly during its removal. 2. Remove the head assembly from the crate. (See Figure 14.) NOTE: If the head assembly contains a hood, remove the side cover from both ends of the head.

  • Page 12: Counterweights

    INSTALLATION—COUNTERWEIGHTS 7. After the head assembly is secured to both side col- umns, securely tighten all floor and wall anchors. (See Figure 17 and Figure 18.) Counterweight Floor Anchor A8500083 2 in. Figure 17 A8500190 Figure 19 NOTE: To install the counterweight, attach the Wall counterweight strap.

  • Page 13: Door Sealing

    IMPORTANT: The 16 to 20 in. mounting height for each counterweight, as indi- cated in Figure 21, is adequate for most Turbo-Seal doors. How- ever, for extra-wide or -short doors, the counterweights may have to be adjusted closer to the bottom of the side column.

  • Page 14: Photo Eyes

    INSTALLATION—PHOTO EYES PHOTO EYES The Turbo-Seal door is shipped with two sets of photo eyes for monitoring the front and back sides of the door. The photo eyes that monitor the back side of the door were installed at the factory, inside the left and right side columns.

  • Page 15: Control Panel And Electrical Connections

    Assembly CONNECTIONS Center of Door A8500210 Once the door has been assembled, see the Rytec Sys- tem 4 Drive & Control Installation & Owner’s Manual for Figure 26 information on control panel installation, electrical con- 3. Install the cord grip in the hole that is just below the nections, door limit settings, and initial door startup pro- threaded studs.

  • Page 16: Open- And Close-Limit Door Positions

    INSTALLATION—OPEN- AND CLOSE-LIMIT DOOR POSITIONS OPEN- AND CLOSE-LIMIT DOOR POSITIONS See the Rytec System 4 Drive & Control Installation & Owner’s Manual for the proper procedure for setting the 1¹ ₂ to 2 in. open and close door limits. The close and open limit door positions are detailed below.

  • Page 17: Reversing Edge Switch Sensitivity Adjustment

    INSTALLATION—REVERSING EDGE SWITCH INSPECTION AND ADJUSTMENT 1. The reversing edge switch is a normally open con- tact. The PVC hose is on the lower air input post. To adjust the switch, first remove the wires and resistor Access Cover from the contact terminals and attach an ohmmeter across the two terminals.

  • Page 18: Kill Switch Check And Adjustment

    INSTALLATION—KILL SWITCH CHECK AND ADJUSTMENT KILL SWITCH CHECK AND ADJUSTMENT A kill switch has been mounted in the bottom bar assembly. The purpose of this switch is to prevent the door from being operated if the breakaway bottom bar becomes separated from either side column. Kill Switch Check Breakaway Tab Take precautions to prevent the door from...

  • Page 19: Kill Switch Sensitivity Adjustment

    INSTALLATION—RESETTING BOTTOM BAR RESETTING BOTTOM BAR Air Bleed Adjustment Kill Switch Screw (One on Each Side of Switch) The disconnect must be in the OFF posi- tion and properly locked and tagged before performing the following procedure. PVC Hose Must Be Tight on 1.

  • Page 20: Photo Eye Test And Adjustment

    INSTALLATION—PHOTO EYE TEST AND ADJUSTMENT 4. Check to make sure the fabric is tucked inside each channel. (See Figure 39.) Tuck Fabric Into Each Channel A7700046 Figure 40 1. Verify that the photo eye emitter mounted on the front side of the door is aligned with the receiver on the opposite side of the door opening.

  • Page 21: Testing Photo Eyes

    INSTALLATION—PHOTO EYE TEST AND ADJUSTMENT TESTING PHOTO EYES NOTE: Photo eyes act as a safety device to pre- vent the door from closing if an object or person is within either photo eye beam. The photo eyes are not meant to be used as door activators.

  • Page 22: Final Checks

    “REVERSING EDGE SWITCH INSPECTION AND ADJUSTMENT” on page 12. Timers: Automatic timers must be set to ensure that the door closes properly, as described in the Rytec System 4 Drive & Control Installation & Owner’s Manual. Activators: Operate as specified by manufacturer.
  • Page 23 NOTES...

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