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Proheat M Series Installation Instructions Manual

Proheat M Series Installation Instructions Manual

Diaphragm compressor rebuild kit
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Disassembly Instructions
NOTICE
DO NOT discard any component unless
directed to do so. All mounting hardware
will be re-used during the installation
of the compressor kit.
WARNING
To avoid the risk of shock, ensure to
disconnect power to the heater unit
during disassembly/reassembly.
Figure A.
8
SHOWN IN "R" POSITION
© 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6
INSTALLATION INSTRUCTIONS
Copy Part# 206000, Rev. E
Date: 05/2017
M-SERIES DIAPHRAGM
COMPRESSOR REBUILD KIT
Part# 200690K
1. Disconnect all harnesses at the PCM.
2. Disconnect the fuel supply line.
3. Referring to figure A, loosen and back out the burner head mounting
bolts (item 1) allowing enough room to rotate the burner head 15°
counter-clockwise and remove.
4. Remove the blower housing (item 3) by removing the two M6 screws
(item 2). Item 3a may vary in appearance depending on the type of
heater model. Note initial orientation of blower housing.
5. Remove the combustion air blower (item 5) by removing the retaining
ring (item 4).
6. Disconnect the motor (item 6), fuel solenoid (item 7), and ignition
module (item 8) at the PCM (item 9), then carefully slide off the PCM
to avoid damaging the motor wires.
1
15
4
7
4
10
6
4
5
11
6
Tel: 604.270.6899
Page 1 of 9
3
3a
2
9
Web: www.proheat.com

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Summary of Contents for Proheat M Series

  • Page 1 Figure A. SHOWN IN "R" POSITION © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 2 ® bond. WARNING Area must be free from any combustible fuels when using a heat gun. Figure B. © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 3 Screw, M6 x 1 x 1.25, BHSCS SS Blower Housing Retaining Ring Combustion Air Blower Motor Fuel Solenoid Ignition Module Proheat Control Module (PCM) Screw, M6 x 1 x 16, SHCS SS Motor Gear Compressor Gear Snap Ring Spring Washer Burner Head Flange Screw, M5 x 0.8 x 30 SHCS ZP...
  • Page 4: Drive Hub

    If positioned correctly, the areas marked “gap” will be equal in size (see figure E insets). © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 5 8. Install two O-rings (item 43) into the burner head flange (item 15). 9. Install two O-rings (items 44 and 45) into the valve cover (item 18). © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 6 Support Motor TO SUPPORT SHAFT shaft from combustion air blower side as shown in figure J. © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 7 75 ± 7 IN-LBS SHOWN IN "R" POSITION APPLY LOCTITE ® TO THREADS TORQUE: 75 ± 7 IN-LBS © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...
  • Page 8 18. Set Compressor Pressure (refer to figure L). at www.proheat.com Refer to M-Series Service Manual at www.proheat.com for detailed instructions. Air filter and nozzle must be clean for compressor setting. Inspect air passages of fuel block and clean as required.
  • Page 9 Retaining Ring Gear, Motor, 38 Teeth, Black Loctite 620 (.5 ml Tube) ® Loctite 242 (.5 ml Tube) ® © 2010 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Tel: 604.270.6899 Web: www.proheat.com...

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200690k