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Summary of Contents for Forbes Marshall CODEL EnergyTech 300 Series
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300 Series Installation, Commissioning, Operating and Maintenance Manual For EnergyTech 301 and EnergyTech 302 Triboelectric Dust Air Quality Monitors Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 CODEL International Ltd. CODEL Unit 4, Station Road, Bakewell, Derbyshire DE45 1GE United Kingdom www.codel.co.uk t : +44 (0) 1629 814 351 f : +44 (0) 8700 566 307...
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Section 1 The EnergyTech 300 Series CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 2...
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CODEL International Ltd is a UK company based in the heart of the Peak District National Park at Bakewell, Derbyshire. The company specialises in the design and manufacture of high-technology instrumentation for the monitoring of combustion processes and atmospheric pollutant emissions. The constant search for new products and existing product improvement keeps CODEL one step ahead.
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Section 1 The EnergyTech 300 Series CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 4...
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IMPORTANT The warning signs (and meanings) shown below, are used throughout these instructions and are intended to ensure your safety while carrying out installation, operation and maintenance procedures. Please read these instructions fully before proceeding. WARNING! Caution, risk of danger or damage. WARNING! Caution, risk of electric shock.
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Section 1 The EnergyTech 300 Series CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 8...
The EnergyTech 300 Series The EnergyTech 301 and 302 are low-cost dust monitors using well-proven technology providing accurate and rapid results. Being adaptable it can can be used on duct sizes from 250mm to 5m making the EnergyTech 301 a suitable sensor for a wide range of applications where a dust measurement is required A low cost dust monitor using well-proven technology providing accurate and rapid results.
If emissions are required to be quantified in mg/m on a continuous basis, then please contact Codel for advice. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 10...
Specification Measurements Operating principle Tribo Electric Measurement units mg/m Temperature range, Flue: C to +200 Temperature range, Ambient: C to +55 Measurement range 0 – 100% / 0.00 - 6500mg/m (Dependent upon Transfer Factor) Particle size range 0.1 to 100µm Gain 1 –...
WARNING! if the cable length is greater than 1km it is recommended to use cable spec 0.75mm2~24/0.2. If unsure, please contact Codel. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 12...
Principles of Operation When a particle moving in a duct collides with (or passes near) a probe that is grounded to earth, a transfer of charge takes place from the particle to the conductor. This is known as tribo-electricity or frictional electrification and results in a charge being imparted to the probe.
Mounting Boss Sensor Head Probe Figure 1: Energy Tech 301 – Full system Insulation Sheath CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 14...
Power Supply (ET302 only) The EnergyTech 302 requires a PSU to convert the mains (90-263V AC) supply to the 24V DC required by the analyser. A Codel 24V DC PSU can be optionally provided to power an EnergyTech 302. Mains Input 24V DC Connection Earthing bolt...
If the dust level display is required to be viewed regularly to confirm acceptable • levels, if possible, install the Energy Tech 301 where the display can be easily seen by plant operators CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 16...
If the stack wall is thin gauge and will not weld easily or will not bear the weight of the probe, follow the method below. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 18...
1.10 Thin- Walled Stacks Manufacture a stub as described above. Prepare the mounting plate shown in Figure 5. Cut a hole Ø28mm (1 /8 ins) at the centre and drill for large pop rivets or self-tapping screws. Bend the plate to the curvature of the stack and weld the stub to the plate as outlined above.
Optional Extra Junction Box EnergyTech 302: 24V DC Customer 24V DC In: monitoring system Figure 8: ET302 System Schematic Optional Extra Junction Box CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 20...
1.12 Wiring the Mains Connector WARNING! This task should be only be undertaken by qualified personnel, familiar with site safety regulations. While connecting the cores of the mains cable to the connector, ensure that the cable is disconnected from the power source.
NOTE By default, the EnergyTech 300 series output type is set to 24V (unless otherwise requested). To configure the analyser to produce a volt free output follow the procedure outlined in section 5.7.1 on the following page. Optional – RS485 looped with output connection, for maintenance only.
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Section 5 Installation CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 24...
1.14 Wiring to Power PCB connectors A wiring diagram is shown below in Figure 11 & Figure 12 for reference purposes only. These connections are normally made at the factory. 1.14.1 EnergyTech 301 Figure 11: ET301 Wiring Diagram 1.14.2 EnergyTech 302 Figure 12: ET302 Wiring Diagram Figure 135: ET302 Wiring Diagram CODEL...
The system will now enter initialising, this process will last 30 seconds. Few seconds later the measurement screen appears. Wait for data valid LED (green) to come on. • CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 26...
In normal working conditions, the data valid LED will come on when the power-up time has elapsed. NOTE During the Commissioning of the device, it is required that the user enters the “Setup Mode” menu, which is password protected. This PassCode will be prompted each time the user enters the Setup Mode Menu. the Default PassCode is 0000.
NOTE The system should now read the target levels. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 28...
1.17 Transfer factor (Dust Factor) NOTE The values and menu choices below are for example only, and/or are default values. When completing the commissioning process, fill these fields to the user’s specification based upon the relevant calculations. Main Menu Sum menu 1 Sub menu 2 Setup Mode Signal...
To set up the offset factor, perform the following steps: Enter the menu path: Setup Mode → Signal → CF_c Press key to begin entering the CF_c value. • CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 30...
Exit Set the mA Output Unit to the customer specification and press enter to open the • Set Output Unit menu option. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 32...
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Use the arrow keys to scroll through the available units and the enter key to select • and set. The available units are: mg/m3 mg/Nm3 Span - The mA span value is also set from the “mA Output” submenu of the Setup •...
Use the arrow keys to scroll through the available units and the enter key to select • and set. The available units are: mg/m3 mg/Nm3 CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 34...
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Direction - The relay system allows the user to configure if the relay channel is set to normally open or normally closed. This option is useful in fail-safe environments where power outages are common, forcing the connected relays to switch in case of power failure.
If the final digit is selected when the enter key is pressed the value is set and the • user returned to the previous menu tier. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 36...
Maintenance HOT SURFACE! Heat may be conducted from the process duct to the enclosure and care should be taken when maintenance work is required, to ensure that suitable protective gloves are worn before handling. Remember also that the probe may also be hot and should be allowed to cool before cleaning. 1.22 Cleaning Interval The primary maintenance task associated with Energy Tech 301 is cleaning the...
Codel is proud of its quick ‘turn-around’ time on servicing these units and acknowledges that the Energy Tech 301 needs to be returned as quickly as possible to continue its important work. CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 38...
Appendix 1 1.25 Standard MODBUS Communication with CODEL MODBUS Summary; Using standard MODBUS protocol, function 03 allows a host to obtain the contents of one or more holding registers in the CODEL MODBUS. The request frame from the host (typically a DCS or SCADA) defines the relative address of the first holding register followed by the total number of consecutive registers to be read.
Standard baud rate 9600 Bits per byte 1 start bit 8 data bits (least significant sent first) 1 stop bit no parity CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 40...
1.26 MODBUS List Y Value Inst (Long) Y Value Smoothed (Long) Z Value Inst (Long) Z Value Smoothed (Long) Meas Percent Raw Meas Percent Inst Meas Percent Smoothed Meas Percent (*100) Meas mg m3 (*10) Meas mg Nm3 (*10) ModeStatus PerformanceStatus CommandStatus FaultStatus...
ISSUE DATE REVISION DETAILS NUMBER NUMBER Appendix 3 Menu Map, rev 20211014 added 15/10/21 Whole doc Updated to newest ops manual format CODEL A Forbes Marshall Company Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246 Page: 42...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x0125 Probe Signal DTx Detector Level Inst 0x0126 40148 Long 0x0127 0x0128 40149 Probe Signal DTx 0x0129 Detector Level 0x012A Smoothed Long 40150 0x012B 0x012C 40151 0x012D 0x012E 40152 0x012F 0x0130...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x0143 0x0144 40163 0x0145 Probe Signal Delta Y long 0x0146 40164 0x0147 0x0148 40165 0x0149 0x014A 40166 0x014B 0x014C 40167 0x014D 0x014E 40168 0x014F 0x0150 40169 0x0151 Probe Signal Y Value Inst Long 0x0152 40170...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x0160 Pre-Zero Cal Delay 40177 0.001 Counter 0x0161 0x0162 Zero Cal Delay 40178 0.01 Counter 0x0163 0x0164 Post Zero Cal Delay 40179 0.001 Counter 0x0165 0x0166 Pre-Span Cal Delay 40180 0.001 Counter...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x017E 40192 0x017F 0x0180 External PCB 40193 Temperature 0x0181 0x0182 40194 Pressure 0x0183 0x0184 40195 Ambient Temperature 0x0185 0x0186 40196 0x0187 0x0188 40197 Flue Gas Temperature 0x0189 0x018A 40198 0x018B 0x018C...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier Probe Signal DTx 0x019B Distortion Ratio 0x019C 40207 0x019D 0x019E 40208 0x019F 0x01A0 Probe Signal DRx 40209 Detector Level Raw 0x01A1 0x01A2 Probe Signal DRx 40210 Detector Level Inst 0x01A3 Probe Signal DRx 0x01A4...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier Probe Signal ADC 0x01B7 Count Abs 0x01B8 Probe Signal Signal 40221 Amplitude 0x01B9 0x01BA 40222 0x01BB 0x01BC 40223 0x01BD 0x01BE 40224 0x01BF 0x01C0 40225 0x01C1 0x01C2 40226 0x01C3 0x01C4 40227 0x01C5...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x01D4 40235 Probe Signal DRx 0x01D5 Detector Level 0x01D6 Smoothed Long Copy 40236 0x01D7 0x01D8 40237 0x01D9 Probe Signal Set Cal Inst long Copy 0x01DA 40238 0x01DB 0x01DC 40239 0x01DD Probe Signal Delta Y...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x01F2 Probe Signal 40250 Concentration Inst 0x01F3 Probe Signal 0x01F4 40251 Concentration 0x01F5 Smoothed 0x01F6 40252 Meas Percent 0x01F7 0x01F8 40253 Meas mg m3 0x01F9 0x01FA 40254 Meas mg Nm3 0x01FB EnergyTech301 Mode 0x01FC...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier Zero DC Offset PID 0x20C1 Controller Tolerance 0x20C2 Zero DC Offset PID 44194 4193 Controller Setpoint 0x20C3 0x20C4 Zero DC Offset PID 44195 4194 Controller Min 0x20C5 0x20C6 Zero DC Offset PID 44196 4195...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x2108 Span Calibration ADC 44229 4228 Count 0x2109 0x210A Span Calibrate 44230 4229 Percentage 0x210B 0x210C 44231 4230 0x210D 0x2126 44244 4243 0x2127 0x2128 PCB Temperature Low 44245 4244 Threshold 0x2129...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x213E 44256 4255 0x213F 0x2140 Probe Signal Span 44257 4256 0.001 Factor A Coefficient 0x2141 0x2142 Probe Signal Span 44258 4257 Factor B Coefficient 0x2143 0x2144 44259 4258 0x2145 0x2146 44260...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier Probe Signal 0x215A 44270 4269 ScaleShape A 0.0000001 0x215B Coefficient Probe Signal 0x215C 44271 4270 ScaleShape B 0.00001 0x215D Coefficient Probe Signal 0x215E 44272 4271 ScaleShape C 0x215F Coefficient 0x2160 44273...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier 0x2176 44284 4283 0x2177 0x2178 44285 4284 0x2179 0x217A 44286 4285 0x217B 0x217C 44287 4286 0x217D 0x217E 44288 4287 0x217F 0x2180 mA1 Absolute 44289 4288 Location 0x2181 mA1 Type 0x2182 44290 4289...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier mA2 Type 0x2192 44298 4297 mA2 Data Validity 0x2193 mA2 Smoothing 0x2194 Coefficient 44299 4298 0x2195 mA2 Span 0x2196 44300 4299 0x2197 mA2 Zero 0x2198 44301 4300 0x2199 Alarm2 Absolute Location 0x219A...
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Modbus Address Modbus Register Local Name Codel Address Data Type Notes Multiplier Ambient Temperature 0x21AC C Control Flag 44311 4310 0x21AD Flue Gas Temperature 0x21AE C Control Flag 44312 4311 0x21AF 0x21B0 Pre-Zero Calibration 44313 4312 Delay 0x21B1 0x21B2 Post Zero Calibration 44314 4313 Delay...
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Do you have a question about the CODEL EnergyTech 300 Series and is the answer not in the manual?
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