Agria 9600-112 Translation Of The Original Operating Instructions
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Agria 9600-112 Translation Of The Original Operating Instructions

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Translation of the original Operating
Instructions
Remote-controlled
High Grass Rotary Mulcher
agria 9600-112
9600 231, -241
Before commissioning please read the operating instructions
and note the safety and warning information!
Operating Instructions No. B998 002GB 02.22

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Summary of Contents for Agria 9600-112

  • Page 1 Translation of the original Operating Instructions Remote-controlled High Grass Rotary Mulcher agria 9600-112 9600 231, -241 Before commissioning please read the operating instructions and note the safety and warning information! Operating Instructions No. B998 002GB 02.22...

  • Page 2: Nameplate

    Petrol engine: For engine no. see page 87, fig. C/7, D/7 Please provide this information for each spare parts order, to prevent errors in delivery. Only use genuine Agria spare parts! The technical data, illustrations and dimensions provided in these operating instructions are non-binding. No claims may be derived from them.

  • Page 3: Symbols

    Explosive substances Cutting height adjust- ment Do not dispose of as do- mestic waste Cutter on Send to recycling facility for disposal Cutter off - agria-Service - = contact your agria ser- vice centre Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 4: Designation Of Parts Fig. A

    Designation of parts Fig. A Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 5 Linear drive for cutting height adjustment Mowing deck Mower coupling Exhaust Engine Aerial Removable fuel can 11.1 Tension lever for removable fuel can EMERGENCY STOP switch Signal light Electric motors Transmission Alternator Nameplate (ID/machine no.) Starter battery Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 6: Table Of Contents

    Starting the appliance - basics ..............42 Before starting the engine ................43 Starting the petrol engine ................44 Working with the machine ................46 Stopping the machine ................. 50 Moving the machine ................... 51 Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 7 Designation of Briggs & Stratton Series 8270 parts Fig. C ..87 Designation of parts Fig. D .............. 88 Designation of Kawasaki FS730V parts Fig. D ......89 Paints, Charger, Wear parts ............. 90 Declaration of Conformity ..............91 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 8: Safety Instructions

    • Incorrectly executed maintenance or tirely the user's own. repair work Intended use also includes observance of • Improper use the operating, servicing and maintenance conditions stipulated by the manufac- turer. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 9 Watch out for further foreign objects, e.g., stones, tree stumps, bottles etc. during Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 10 Set up the operating conditions of the ma- (jumper cable). Danger of explosion! chine so that the machine is not over- loaded. Reduce the speed if necessary. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 11 Do not work on slopes on which the appliance could tip over. This could The appliance also cuts out immediately cause serious damage to the appliance if the distance between the remote Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 12 Never store the machine in rooms with and protect the machine against rolling open heating. away. Do not park the machine in closed rooms with fuel left in the tank. Fuel vapours are hazardous. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 13 Never fill the fuel tank to the brim. Fuel Dispose of oil, fuel, grease and filters expands when the temperature rises. separately and properly. Always ensure that there is sufficient space in the fuel tank for the fuel to ex- pand. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 14 Several hours may be required to charge a completely discharged battery. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 15: Description Of Warning And Mandatory Symbols

    Remove foreign objects from the working area. When working with the machine wear individual protective ear plugs - Wear safety shoes. Handle hot engine components with caution! Special charger required. Warning of hand injuries. Do not spray with water! Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 16: Technical Data

    = 85 dBA in mowing mode at 5 m distance Bearing lubricant: ..............Permanent lubrication Weight: (with full fuel canister) ................ 653 kg Cutting height adjustment: ..............50-185 mm Ground clearance: .................. 50-185 mm Cutting width: ....................112 cm Dimensions (mm): Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 17: Petrol Engine Briggs & Stratton

    Idle speed: ....................1800 rpm Lubrication: ............Forced-feed circulation lubrication Engine oil: ............Multigrade oil, filling quantity: 1.9 l at ambient temperature -15 ... +45 °C: SAE 10W-40, API classifica- tion SF, SG, SH, SJ or higher Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 18: Petrol Engine Kawasaki

    Engine oil: ................... Multigrade oil, ........Filling quantity: 1.9 l without oil filter change 2.1l with oil filter change at ambient temperature -10 ... +45 °C: SAE 10W-40, API classifica- tion Sl, SJ Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 19: Devices And Operating Elements

    In the interests of safety the remote control is set so that the engine is switched off as soon as the machine leaves the range. This distance may therefore vary with different conditions. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 20: Petrol Engine

    High speeds are detrimental to all en- gines and significantly reduce their service life. This especially applies for no-load opera- tion! Over-revolving the engine (letting it roar) can result in immediate damage. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 21 We recommend that any neces- sary inspections are carried out by a professional. Cooling The engine is fan-cooled. Always keep the fan grille (C/1, D/1) on the engine free from cuttings and dirt. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 22: Wire Mesh Filter Electrical Box

    Clean the wire mesh filter before each start-up. Before cleaning, loosen the wing nuts on the filter cover and open the filter cover. After cleaning, re- place the wire mesh filter and close the filter cover. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 23: Removable Fuel Can

    (4) Fresh air supply (5) Petrol engine A level sensor is installed in the tank. You can read the fill level on the display of the remote control, page Fehler! Textmarke nicht definiert.. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 24: Traction Drive

    The blades are driven by the petrol engine via an electromagnetic clutch with V-belt pulley and a V- belt. The electromagnetic clutch is located on the alternator shaft underneath the V-belt pulley for the petrol engine. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 25: Power Control Module

    (A/5) moves the mowing deck ac- cordingly. Make sure that no objects (tools, wood, etc.) are located on the mowing deck during lifting, as this could cause damage to the ma- chine, especially the electric motors. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 26: Remote Control

    The mowing drive switch switches the mowing drive on and off via an electro- magnetic clutch. (9) Engine on The petrol engine is started with the engine ON switch. (10) Green LED, radio connection Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 27 The warning lamps light up in case of errors. (16) Escape Switch on the backlight. (17) Menu Page change. (18) "up" Moves the cursor upwards. (19) "down" Moves the cursor downwards. (20) Enter Change settings. (21) Not occupied. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 28 (6) Generator voltage (7) Battery voltage (8) State of charge of the battery in the remote control (9) Mowing drive on/off (10) Auxiliary headlights on/off (option) (11) Signal strength of the radio remote control Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 29 Allow the machine to continue running without load. Check the temperatures on menu page 3 of the remote control. (6) An error message is pending Check the error codes on page 4 of the remote control, or -agria-Service- Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 30 - Move the drift potentiometer (B/14) to mechanical cen- tre position - Press Enter (B/20) (5) WiFi mode - Setting see video -agria-Service- (6) Not assigned Using the arrow keys (B/18, B/19), navigate to the Speedmode +/- field. Press Enter (B/20) to confirm.
  • Page 31 The display shows the temperature on several components: (1) Power control module (2) Generator (3) Ambient temperature (4) Resistance of the power control module (5) Central control unit (6) Wheel motor right (7) Wheel motor left Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 32 If the machine does not continue to run, contact the -agria Customer Service- or read out the errors and report them to your dealer, see page 75. The complete list of error codes can be found in the repair manual or at -agria-service- Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 33 (1) Version of the software in the remote control (2) Current at the wheel motor right (3) Current at the wheel motor left (4) Blade rotational speed (5) Optional: Engine speed if your machine is equipped with a Kawasaki engine. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 34: Electrical System

    51. In this case the petrol en- gine must not on any account be run or started. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 35: Batteries

    The charger as well as a spare rechargeable battery necessary for this are enclosed. Only use original Agria or autec re- chargeable batteries. An insufficient battery charge level leads to errors in the radio transmission. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 36 Never charge the rechargeable batteries in proximity to moisture, heat sources, open flames or chemical products. Do not allow rechargeable batteries to dis- charge completely before recharging if possi- ble. Store rechargeable batteries in frost-free conditions. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 37: Rechargeable Battery Charger

    Only charge the rechargeable batteries of the re- mote control using the charger provided. The electrical cables of the charger must be in- tact. Damaged cables must be replaced by a pro- fessional immediately. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 38: Attachment Points

    Lashing to other points may result in damage. Check straps for damage and replace if neces- sary! Do not use sharp-edged load carrying equipment (e.g. sharp-edged hooks, eyes etc.)! Never walk or stand under suspended loads. Danger to life! Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 39 3 Devices and Operating Elements Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 40: Commissioning And Operation

    Caution is needed when handling fuel. Petrol is highly flammable and explosive un- der certain conditions! Do not refuel in closed rooms. Never refuel near naked flames, ignitable sparks or hot engine parts. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 41: Danger Zone

    (entire area to be worked on). Danger zone Remote-controlled high grass rotary mulcher: 10 m in front and 10 m behind the machine Never approach the machine from below on sloping terrain. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 42: Starting The Appliance - Basics

    If the rotation of the blades is impeded (by foreign bodies), the blade drive could be damaged. Read the operating instructions of the remote control carefully before use. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 43: Before Starting The Engine

    Keep a suf- ficient distance from hot surfaces and keep chil- dren away from the running engine. When the petrol engine is running, do not touch or remove the ignition cable or spark plug connector. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 44: Starting The Petrol Engine

    As soon as the ser- vomotor is no longer audible, idle speed has been reached. Press the engine start switch (B/9) on the re- mote control upwards until the engine starts. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 45 This reduced speed switches off when the speed of the traction drive control unit is too low. A respective complete restart of the remote control and the machine is necessary here. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 46: Working With The Machine

    3 for mulching, depending on the vegetation. Only use position 4 to move the machine with- out mulching. Increase the engine speed to full throttle with the rpm switch (B/4) (press + rpm). Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 47 If the machine trav- els a straight shift line on a slope at constant speed with the joystick in a straight position, the drift is correctly adjusted. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 48 Note that the crawler tracks with field cleat profile react more strongly to extreme situations than crawler tracks with standard profile. Keep your hands away from the crawler track mechanisms while the machine is in op- eration. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 49 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 50: Stopping The Machine

    Pressing an EMERGENCY STOP switch (A/12 or B/11) in case of emergency causes the engine and the mulching drive to switch off immediately. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 51: Moving The Machine

    Make sure that the petrol engine is turned off and is not started as long as the braking effect of the drive motors is disabled. Also see Devices and Operating Elements page Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 52: Maintenance And Repair

    When working with oil, fuel and grease service and maintenance work! wear suitable protective gloves and use skin protection agents if neces- sary. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 53: General

    LED (B/10) will flash rapidly. On no account continue working with the machine if the EMERGENCY STOP switches are not functioning correctly. In this case switch the ignition off and contact - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 54: Petrol Engine

    "max." will result in engine malfunctions and even engine failure! Clean oil cooler Clean the cooling fins of the oil cooler (C/2) with a brush or compressed air every 50 hours of op- eration. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 55 Pour in fresh engine oil and check the engine oil level. • Run the engine, check the oil level again and top up if necessary. - For engine oil quality see "Technical Data" page Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 56 Before each start-up and after 8 hours of op- eration • only with the engine switched off and on level ground Engine operating instructions Engine oil level below "min." and above "max." will result in engine malfunctions and even engine failure! Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 57 - For engine oil quality see the page with "Tech- nical Data" 17. Fuel filter Replace the fuel filter (C/3, D/3) every 200 hours of operation. Note flow direction! Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 58 2.) Clean the interior cooling fins and surfaces at least every 100 hours of operation (sooner in case of heavy dust and plant debris accumulation). - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 59 The speed governor must be correctly adjusted in order to start, operate and stop the engine at the correct speed. - agria-Service - All further maintenance and care of the engine Engine operating instructions Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 60: Battery

    Ah. ■ For recharging use a charger with a constant charging voltage of 14.4 V. ■ The battery is fully charged when the charg- ing voltage has not increased in 2 hours. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 61 Using incorrectly dimensioned transport in a stable position to pre- fuses destroys the electrical system vent damage to housing). – Risk of fire! • Never dispose of batteries in domes- tic waste! Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 62: Machine

    Replace damaged blades. The replacement of blades (1) should only be carried out by a specialist workshop. Contact - agria-Service - if the blade shaft is dam- aged. Blade replacement If it is evident that the blades (1) are too worn for further use, they must be replaced.
  • Page 63 Check the V-belt for wear and damage. Replace the V-belt if it is damaged. Replacement of the belt should only be carried out by a specialist workshop or - agria-Service -. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 64 Insufficient track tension is the main cause of loosing the tracks. Intensive sun radiation during work leads to a significant elongation of the crawler tracks and thus to a reduction of the track tension. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 65 The V-belt gives way by approximately 15 to 20 mm when you press your thumb on it. Adjustment and belt replacement should be car- ried out by a specialist workshop or - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 66 (1) again (40 Nm). Check the V-belt for wear and damage. Replace the V-belt if it is damaged. Replacement of the belt should only be carried out by a specialist workshop or - agria-Service -. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 67 If the battery does not retain sufficient charge alt- hough it is not used, it must be replaced. Further information on the remote control Remote control Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 68: Cleaning

    The stone chip protection must be undamaged and move freely back to its original position. Only a free and undamaged stone chip protection can prevent the mowing material or foreign bodies from being thrown away. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 69: Storage

    • Do not cover the machine with a plastic sheet or similar. The moisture accumulating under- neath can lead to greater corrosion. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 70: Labels

    If your mobile phone can read the QR code , you are able to access the quick start guide for this machine at all times. 105 958 Spraying water is prohibited 105 959 Caution - Special charger required Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 71 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 72: Troubleshooting And Remedies

    6 Troubleshooting and Remedies Observe the safety instructions! Faults on the machine or on the engine that make a major intervention necessary must always be repaired by a specialist agria workshop that have the necessary tools. Incorrect intervention will only lead to dam- age.
  • Page 73 Excessive vibra- Fixing screws loose Tighten fixing screws tion Imbalance on blade shaft Check blade shaft and blades, replace blades if necessary Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 74 Temperature values The driving speed is reduced if the temperature of a component is above the thresh- old for power reduction. The machine is switched off completely when a shutdown temperature is reached. Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 75 USB diagnostics In case you get errors displayed on the remote control, you can read and save the errors on the controller. You can send this data to your agria dealer for diagnostic purposes. To do this, proceed as follows: •...
  • Page 76 6 Troubleshooting and Remedies Error codes Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 77 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 78: Petrol Engine

    Water or dirt in fuel system Drain fuel and fill with clean, fresh fuel Air filter soiled Clean or replace air filter Carburettor out of tune Adjust carburettor - agria-Service - Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 79 - agria-Service - Insufficient compression Have engine checked - agria-Service - The cans were Close the venting screws on the Error in the fuel system not emptied in can set the correct order Leak rectified Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 80: Remote Control

    A1-A8, L1-L8, H1-H8 remains during startup. and SAFETY is active or de- - agria-Service - fective. See remote control operating instructions FB = Remote control, BM= See separate operating instructions for engine Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 81: Decommissioning / Disposal

    Take the machine including the remain- ing technical fluids to a recycling facility for disposal. Dispose of old batteries and electri- cal/electronic parts in accordance with the applicable legal provisions. Do not dispose of as domestic waste. Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 82: Inspection And Maintenance Overview

    Check state of charge of battery Clean air filter and prefilter Check crawler tracks for damage Check both V-belts for damage and belt tension Clean engine oil cooler Clean the entire machine Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 83 = See separate operating instructions for engine = at least yearly = inspection and maintenance tasks can be performed by the operator = maintenance tasks that are to be performed by a specialist workshop = pay attention to execution Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 84: Designation Of Parts Fig. B

    Key switch Release Mowing deck up/down Mowing drive on/off Engine on Green LED, radio connection EMERGENCY STOP switch Red LED Reserve buttons (not assigned) Drift Warning lights Escape (not assigned) Menu "up" "down" Enter Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 85 Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 86: Designation Of Parts Fig. C

    Designation of parts Fig. C Fan grille Oil cooler Fuel filter Oil filter Spark plug/spark plug connector Fuel pump Engine no. Carburettor Air filter Control unit Quick oil drain Starter Oil filler nozzle/dipstick Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 87: Designation Of Briggs & Stratton Series 8270 Parts Fig. C

    Designation of Briggs & Stratton Series 8270 parts Fig. C Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 88: Designation Of Parts Fig. D

    Designation of parts Fig. D Fan grille Fuel filter Oil filter Spark plug/spark plug connector Pre-feed fuel pump Electric fuel pump Engine number Air filter Quick oil drain Starter Oil filler nozzle/dipstick Regulator Electric throttle valve Fuses Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 89: Designation Of Kawasaki Fs730V Parts Fig. D

    Designation of Kawasaki FS730V parts Fig. D Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 90: Paints, Charger, Wear Parts

    Air filter, cyclone 106 550 Sparking plug 410 376 Engine oil filter Kawasaki engine 421 041 Insert filter foam 421 040 Insert filter paper 109 706 Sparking plug 421 048 Engine oil filter Remote-controlled High Grass Rotary Mulcher agria 9600-112...

  • Page 91: Declaration Of Conformity

    Declaration of Conformity Remote-controlled High Grass Rotary Mulcher agria 9600-112...
  • Page 92 Agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel.: +49 6298 39-0 Fax: +49 6298 39-111 E-Mail: info@agria.de Internet: www.agria.de Your local agria specialist dealer:...

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