Hainbuch TESTit Operating Instructions Manual
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Operating instructions
[incl. installation manual]
TESTit
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Summary of Contents for Hainbuch TESTit

  • Page 1 Operating instructions [incl. installation manual] TESTit...
  • Page 2 TESTit Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
  • Page 3: Table Of Contents

    3.5 Type designation ..................24 Layout and function .................... 25 4.1 Overview and brief description ..............25 4.2 Accessories required.................. 30 4.2.1 Display unit / USB stick with TESTit software ....... 30 4.2.2 TEST module ................30 4.2.3 IT module ..................30 4.2.4...
  • Page 4 6.3 Transport inspection................... 34 6.4 Storage ...................... 34 6.5 Return to storage ..................34 Installing and setting up the TESTit software ............. 35 7.1 Installing the TESTit software ..............35 7.2 Start page of the TESTit software .............. 39 7.2.1 Menu ....................
  • Page 5 TESTit 9.2.1 Preparing the software ..............80 9.2.2 Preparing the measuring device ........... 80 9.3 Clamping the measuring device ..............81 9.3.1 External clamping devices ............81 9.3.2 Internal clamping devices ............. 81 9.3.3 Hollow tapered shanks ..............82 9.3.4 Steep taper ...................
  • Page 6 TESTit Directory of tables Table 1: Technical data of TEST module for external clamping devices ..20 Table 2: Technical data for TEST module for internal clamping devices ..21 Table 3: Technical data of TEST module for hollow tapered shanks... 21 Table 4: Technical data for TEST module for steep taper ......
  • Page 7: General

    Illustrations in this manual are there to facilitate a basic un- derstanding, and may differ from the actual design configu- ration of the product. 1.2 Variants 1.2.1 TESTit V1 One-piece design.  The electronics and the force transducer are inseparably ...
  • Page 8: Testit V2

    TESTit General 1.2.2 TESTit V2 Two-piece version  The electronics »IT Module« and the force transducer  »TEST Module« can be separated from each other. Communication via Bluetooth Low Energy [BLE].  1.3 Key to symbols Safety instructions in this manual are designated by sym- bols.
  • Page 9: Limitation Of Liability

    TESTit General … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. Always pay attention to warning symbols, and exercise cau- tion to avoid accidents, injury to people and damage to ma- terials.
  • Page 10: Copyright

    Without restriction on further claims. 1.6 Scope of delivery IT module without display device The scope of delivery of this product includes: IT module [basic unit]  USB stick with the measurement and TESTit archiving  software Bluetooth stick  ...
  • Page 11: Spare Parts And Accessories

    TESTit General TEST module The scope of delivery of this product includes: TEST module [measuring device]  Service pass and test protocol   Torx wrench [only for TEST module for external clamp- ing devices] Storage case  Additionally needed and included as optional items in the...
  • Page 12: Warranty Terms

    Connection with external devices and / or a  network Is prohibited. HAINBUCH accepts no responsibility for loss of data on the display device. The warranty for the TEST module is one year from delivery. NOTE Damage, malfunctions or total failure of the prod-...
  • Page 13: Safety

    TESTit Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &...
  • Page 14 TESTit Safety WARNING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area!  Keep unauthorized people away from the working area. If in doubt, speak to people and direct them to  leave the working area.
  • Page 15: Intended Use

    TESTit Safety Trainees Trainees can only work on the machine under the supervi- sion and direction of staff skilled in the relevant specialist field. The only people admitted as personnel are those who can reasonably be expected to carry out their work to a reliable standard.
  • Page 16 TESTit Safety WARNING Serious injuries caused by misuse of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«  chapter]. Only skilled staff from the appropriate specialist ...
  • Page 17: Personal Protective Equipment

    TESTit Safety 2.4 Personal protective equipment During work, it is essential to wear personal protective equip- ment to minimize the health hazards. Always wear the required personal protective equipment when working on any given job. Always pay attention to any notices about personal protec- tive equipment displayed in the working area.
  • Page 18: Particular Hazards

    TESTit Safety Hard hat To protect against falling and projectile parts and materials. 2.5 Particular hazards The following section names residual risks resulting from the installation of the product in a machine tool. In all cases, the residual risks detected during a risk assessment of the ma- chine tool need to be named by the operator.
  • Page 19: Environmental Protection

    TESTit Safety 2.7 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter  the environment accidentally, take immediate re- medial action. If in doubt, notify the relevant municipal authori- ...
  • Page 20: Technical Data

    TESTit Technical data 3 Technical data 3.1 General information TEST module for external clamping devices [clamping force measurement] Size AS 18 AS 32 AS 65 AS 65-30 AS 65-4 Clamping ø Max. clamping force meas- uring range [����]: 4 meas-...
  • Page 21 TESTit Technical data TEST module for Internal clamping devices [clamping force measurement] Size IS 28 IS 50 IS 70 Clamping ø Max. clamping force meas- uring range [����]: 3 meas- 0-100 0-200 0-240 uring points −�� Max. speed [������ 7000...
  • Page 22 TESTit Technical data TEST module for zero point clamping systems [draw-in force measurement] Size Measuring range [����] 0-35 Dimensions ø x length Ø100 x 12 [����] Protection class IP21 Table 5: Technical data for TEST module for zero point measuring...
  • Page 23: Performance Values

    TESTit Technical data TEST module for drawtube [axial force measurement] Size Measuring range [����] 0-90 Dimensions ø x length Ø90 x 69 [����] Protection class IP21 Table 8: Technical data for TEST module for drawtube 3.2 Performance values NOTE Material damage to the products use and/or to the...
  • Page 24: Operating Conditions

    TESTit Technical data 3.4 Operating conditions Indication Value Unit Ambient temperature range 15 - 40 °C ≤ 80 Humidity Table 9: Operating conditions 3.5 Type designation The type designation is on the product and it includes the following indications: Manufacturer ...
  • Page 25: Layout And Function

    TESTit Layout and function 4 Layout and function 4.1 Overview and brief description External clamping devices [clamping force measure- ment] Clamping device TEST module IT module Internal clamping devices [clamping force measure- ment] Clamping device TEST module IT module Order hotline +49 7144.907-333...
  • Page 26 TESTit Layout and function Hollow tapered shanks [draw-in force] Tool holder TEST module IT module Order hotline +49 7144.907-333...
  • Page 27 TESTit Layout and function Steep taper [draw-in force measurement] Tool holder TEST module IT module Order hotline +49 7144.907-333...
  • Page 28 TESTit Layout and function Zero point clamping systems [draw-in force measure- ment] IT module TEST module Measuring adapter Zero point clamping sys- centroteX S / centroteX AC [axial force measurement] Machine adapter TEST module IT module Order hotline +49 7144.907-333...
  • Page 29 The TEST module determines the force by means of sensors and transfers it to the IT module. The TESTit software is designed to be used not only with the TESTit V2, but also in conjunction with the TESTit V1. TESTit V1 devices must be taught and in this way learn the software.
  • Page 30: Accessories Required

    A static measurement is also possible during the charging process. 4.2.7 USB charger / power adapter The power adapter is used to charge the IT module. 4.2.8 Storage case The storage case is used to transport and store the TESTit components. Order hotline +49 7144.907-333...
  • Page 31: Use And Limits Of Use

    TESTit Use and limits of use 5 Use and limits of use 5.1 Use The product is a measuring device that may only be used for force measurement. Any other fields of application require the explicit approval of the manufacturer...
  • Page 32: Transport, Packaging, Storage

    TESTit Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...
  • Page 33: Symbols On The Packaging

    TESTit Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load-  bearing equipment and lifting tackle.
  • Page 34: Transport Inspection

    TESTit Transport, packaging, storage 6.3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit. Proceed as follows if you find any externally visible signs of damage while in transit: Refuse to accept the delivery, or only subject to later ap- ...
  • Page 35: Installing And Setting Up The Testit Software

    The software is already installed on the display device when the device is delivered. IT module set without display device.  The TESTit software is delivered on a USB stick when the device is delivered. The TESTit software must be in- stalled on a suitable display device. INFORMATION...
  • Page 36 TESTit Installing and setting up the TESTit software Click »Next«. Accept the license agreement. Click »Next«. Order hotline +49 7144.907-333...
  • Page 37 TESTit Installing and setting up the TESTit software Select the destination folder for installation of the TESTit software. Click »Next«. Select the Start menu folder for the program shortcuts. 10. Click »Next«. Order hotline +49 7144.907-333...
  • Page 38 The TESTit software is being installed. Following installation, the TESTit software is started automatically. 12. Exit the TESTit software to complete the installation. 13. Click »Finish«. The TESTit software is installed. The TESTit software can be found in the selected Start menu folder. Order hotline +49 7144.907-333...
  • Page 39: Start Page Of The Testit Software

    TESTit Installing and setting up the TESTit software 7.2 Start page of the TESTit software After the TESTit software has been started, the »Measure« page is displayed. The area highlighted in yellow opens the menu.  The area highlighted in red shows the page currently in ...
  • Page 40: Menu

    The Bluetooth stick is a plug-and-play device. The Bluetooth® symbol appears if a TESTit V2 is within range for connection or a TESTit V1 has been programmed. The Bluetooth® symbol can be displayed in different colors.
  • Page 41: Administration

    TESTit Installing and setting up the TESTit software 7.3 Administration It is recommended that you make certain settings before us- ing for the first time. On the »Administration« it is possible to create Tester   Actions Clamping device ...
  • Page 42: Tester

    TESTit Installing and setting up the TESTit software 7.3.1 Tester To create a new tester: Click the »New« button. INFORMATION The input field is limited to 20 characters. Enter the name of the new tester. Click »OK«. If an existing tester is selected from the list, this tester can edited ...
  • Page 43 TESTit Installing and setting up the TESTit software deleted  that can be set as the default  A tester who is set as the default is highlighted in  bold in the listing.  When a measurement is saved, the tester set here as the default is preset.
  • Page 44: Actions

    TESTit Installing and setting up the TESTit software 7.3.2 Actions What applies to the tester also applies to the actions. Actions can also be Created   Edited Deleted  Set as default  7.3.3 Clamping device Various information and data are required to create a new clamping device.
  • Page 45 TESTit Installing and setting up the TESTit software To create a new clamping device: Click the »New« button. INFORMATION The input field is limited to 30 characters. Enter the required data for the new clamping device cor- rectly. Click »OK«.
  • Page 46 TESTit Installing and setting up the TESTit software If an existing clamping device is selected from the list, the following is possible INFORMATION The ID number of the clamping device cannot be changed after it has been created. edited ...
  • Page 47: General Settings

    TESTit Installing and setting up the TESTit software 7.4 General settings The following functions are available on the »General Set- tings« page: Settings for configuring the measurement protocol  Managing the TESTit V1 devices  7.4.1 Configuring the measurement protocol The configuration page can be used to select all the infor- mation to be provided on the measurement report.
  • Page 48: Managing The Testit V1 Devices

    TESTit V1 devices that are switched on and within range. A red progress bar is displayed during the search. If a TESTit V1 device is found, it is automatically taught and listed. During the search for TESTit V1 devices, the function of the right button changes from »Search«...
  • Page 49: Speed/Force Diagram Settings

    TESTit Installing and setting up the TESTit software Taught TESTit V1 devices can be deleted by means of the »Delete« button. 7.5 Speed/force diagram settings The appearance of the diagrams/curves to be generated can be customized. The following adjustments are possible: ...
  • Page 50: Customizing The Scale Values / Maximum Values Factor

    TESTit Installing and setting up the TESTit software 7.5.3 Customizing the scale values / maximum values factor Two sliders are displayed in the area for the scale values / maximum values factor. These controls can be used to change the maximum value for the force and speed to be displayed.
  • Page 51: Customizing The Name Of The Curve

    TESTit Installing and setting up the TESTit software The maximum measuring force value in a centrifugal force curve is multiplied by the set factor and then serves as the maximum value for scaling the diagram. If several curves are now added, the curve with the maxi- mum measuring force value is always used to scale the dia- gram.
  • Page 52: Delete Curve Button

    Selecting the corresponding curve and clicking on »Delete« removes the curve from the database. 7.6 Language selection The language setting for the TESTit software is set via the language of the Windows 10 operating system. This means that on an English operating system, the TESTit software will also be English.
  • Page 53 TESTit Installing and setting up the TESTit software In the Start menu select »Settings«. Select the tab »Time and Language«. Select the »Language« tab. Order hotline +49 7144.907-333...
  • Page 54 TESTit Installing and setting up the TESTit software In the example, German is the currently selected display language. Select the Windows display language. Already installed languages can be selected via a drop-down menu. As an example, English is now selected as the Windows display language.
  • Page 55: Legal Notice / Quick Guide

    TESTit Installing and setting up the TESTit software Now both Windows and the TESTit software are displayed in the previously selected language. If a Windows display language that is not available in the TESTit software is selected, the TESTit software is displayed in English by default.
  • Page 56: Measuring Device

    The IT module must then be recharged. The blue LED, located below the Bluetooth symbol,  lights up if there is a connection to the TESTit software. It goes out again as soon as the connection is inter- rupted.
  • Page 57 TESTit Measuring device Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient �� = 0.12  ������ Tightening torque at screw quality...
  • Page 58: Setting Up The Test Module

    TESTit Measuring device 8.5 Setting up the TEST module Setup of the respective TEST module with measuring adapter is described in the following. If the TEST module is to be converted for a different T211 mandrel / for a different zero point clamping system, the measuring adapter must also be reattached as described be- low.
  • Page 59 TESTit Measuring device Place the disc on the product. Screw in the fastening screws for the disc and tighten them to the specified tightening torque [see chapter »Screw tightening torques«]. Order hotline +49 7144.907-333...
  • Page 60: Test Module For Zero Point Clamping System

    TESTit Measuring device Screw the tension bolt into the product and apply light pressure. 8.5.2 TEST module for zero point clamping system Variant 1 Disc Disc fixing screws Clamping pin Order hotline +49 7144.907-333...
  • Page 61 TESTit Measuring device Variant 2 Disc Disc fixing screws Adapter Clamping pin C1 Clamping pin fastening screw The following steps are necessary to set up the TEST mod- ule: Variant 1 Place the disc on the product. Order hotline +49 7144.907-333...
  • Page 62 TESTit Measuring device Screw in the fastening screws for the disc and tighten them to the specified tightening torque [see chapter »Screw tightening torques«]. Screw the clamping pin into the product and apply light pressure. Order hotline +49 7144.907-333...
  • Page 63 TESTit Measuring device Variant 2 Place the disc on the product. Screw in the fastening screws for the disc and tighten them to the specified tightening torque [see chapter »Screw tightening torques«]. Order hotline +49 7144.907-333...
  • Page 64 TESTit Measuring device Screw the clamping pin together with the adapter into the product. Screw in the clamping pin fastening screw and apply light pressure. Order hotline +49 7144.907-333...
  • Page 65: Converting The Test Module

    TESTit Measuring device 8.6 Converting the TEST module Conversion of the respective TEST module to two measur- ing points is described in the following. If the TEST module needs to be converted to a different size or back to several measuring points again, all measuring pins must be removed and then reattached as described be- low.
  • Page 66 TESTit Measuring device The TEST module is prepared for three clamping points. The following steps are necessary to convert the TEST mod- ule from three clamping points to two clamping points: INFORMATION For conversion, first remove tho two measuring pins which are next to the free attachment point.
  • Page 67 Screw in the fastening screw of the measuring pin and tighten it to a tightening torque of 0.8 Nm. INFORMATION After conversion, the number of clamping points must be set in the TESTit software. Order hotline +49 7144.907-333...
  • Page 68: Test Module For External Clamping Device Size 32

    TESTit Measuring device 8.6.2 TEST module for external clamping device size 32 Torx wrench Measuring pin Measuring pin fastening screw Attachment point of two clamping points Flat measuring pin D1 Flat measuring pin fastening screw Order hotline +49 7144.907-333...
  • Page 69 TESTit Measuring device The TEST module is prepared for three clamping points. The following steps are necessary to convert the TEST mod- ule from three clamping points to two clamping points: INFORMATION For conversion, first remove tho two measuring pins which are next to the free attachment point.
  • Page 70 TESTit Measuring device INFORMATION When measuring with two clamping points, for exam- ple in a vice, the flat measuring pins [not included in the scope of delivery] must be used. Place the flat measuring pin on the attachment point for two clamping points on the product.
  • Page 71 TESTit Measuring device Loosen and remove the fastening screw for the measur- ing pin located opposite the attachment point of two clamping points. Remove the measuring pin from the product. Order hotline +49 7144.907-333...
  • Page 72 Screw in the fastening screw for the flat measuring pin and tighten it to a tightening torque of 0.8 Nm. INFORMATION After conversion, the number of clamping points must be set in the TESTit software. Order hotline +49 7144.907-333...
  • Page 73: Test Module For External Clamping Device Size 65-4

    TESTit Measuring device 8.6.3 TEST module for external clamping device size 65-4 Torx wrench Measuring pin Measuring pin fastening screw The TEST module is prepared for four clamping points. The following steps are necessary to convert the TEST mod- ule from four clamping points to two clamping points:...
  • Page 74 Loosen and remove the fastening screw for the measur- ing pin. Remove the measuring pin from the product. Also remove the second measuring pin as described. INFORMATION After conversion, the number of clamping points must be set in the TESTit software. Order hotline +49 7144.907-333...
  • Page 75: Assembling A Test Module With An It Module

    TESTit Measuring device 8.7 Assembling a TEST module with an IT module TEST module IT module IT module fastening screws Torx wrench Put the TEST module and the IT module together, posi- tion them using the pins and the hole circles.
  • Page 76 TESTit Measuring device Press the TEST module and IT module firmly together. Screw in the IT module fastening screws and tighten them hand-tight. Order hotline +49 7144.907-333...
  • Page 77: Disconnecting A Test Module From An It Module

    TESTit Measuring device 8.8 Disconnecting a TEST module from an IT module TEST module IT module IT module fastening screws Torx wrench Order hotline +49 7144.907-333...
  • Page 78 TESTit Measuring device Loosen and remove the IT module fastening screws. Pull the TEST module and IT module apart, thereby sep- arating them. Order hotline +49 7144.907-333...
  • Page 79: Measurement

    TESTit Measurement 9 Measurement 9.1 Safety while measuring WARNING Serious injuries from unplanned process start in automatic mode! Before starting the measurement, set the ma-  chine to manual operation. CAUTION Destruction of the measuring device due to un- wanted supply of cooling lubricant.
  • Page 80: Preparation

    TESTit Measurement 9.2 Preparation Both the TESTit software and the measuring device must be prepared for the measurement. 9.2.1 Preparing the software Check the charge status of the display unit's rechargea- ble battery and charge if necessary. If the clamping device to be measured has not yet been saved in the TESTit software, create the clamping de- vice [see chapter »Administration«].
  • Page 81: Clamping The Measuring Device

    TESTit Measurement 9.3 Clamping the measuring device 9.3.1 External clamping devices The following steps are required to check the radial clamping force: In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device.
  • Page 82: Hollow Tapered Shanks

    TESTit Measurement INFORMATION When a segmented clamping bushing is used, all measuring surfaces of the measuring device must be completely covered by the steel segments of the seg- mented clamping bushing. INFORMATION The marking on the TEST module must always be po- sitioned at the center of the steel segments of the clamping element.
  • Page 83: Centrotex S / Centrotex Ac

    TESTit Measurement 9.3.6 centroteX S / centroteX AC The following steps are required to check the draw-in force: In addition to these operating instructions, you should also read and follow the operating instructions for the associated machine adapter. Mount the machine adapter [see operating instructions for the machine adapter].
  • Page 84: Measuring

    TESTit Measurement 9.4 Measuring The measurement process is performed by the TESTit soft- ware. Select »Measure« in the menu. 9.4.1 Selecting a clamping device Click the »Select clamping device« button. Order hotline +49 7144.907-333...
  • Page 85 TESTit Measurement INFORMATION In the selection window, two colors are used to list the clamping devices. Clamping devices written in red indicate to the  worker that the clamping device has a missing measurement. A clamping device is marked in red if the time from the last measurement exceeds the time of the selected maintenance interval.
  • Page 86: Selecting A Measuring Device

    The clamping pressure or the torque, as well as the clamping device data [axial/radial ratio, selected tolerance] must be entered correctly in the TESTit software so that the SET measuring force range [green range] is determined correctly in the tachometer.
  • Page 87 The TESTit V2 devices are listed in the left-hand column. If no TESTit V1 devices have been taught, the left column is displayed in full on the selection window. Select the desired measuring device.
  • Page 88 All relevant data for the selected measuring device are dis- played in the »Clamping force measuring device« area. For a TESTit V1: Variant of the TESTit  ...
  • Page 89 TESTit Measurement Select the number of measuring points with which the connected measuring device is equipped. Click »OK«. The scaling of the tachometer and the maximum measuring force are updated on the basis of the selected measuring point variant. The following two figures serve as an explana- tion through comparison.
  • Page 90 TESTit Measurement Full screen If there is a connection to a measuring device, a square ap- pears at the right in the header. This takes you to the full screen mode. In full screen mode, the data for the selected clamping de- vice and measuring device are hidden.
  • Page 91: Performing A Measurement

    To exit full screen mode, click once again on the square at the right side in the header. 9.4.3 Performing a measurement Prepare the TESTit software and the measuring device [see chapter »Preparation«]. Select the clamping device in the TESTit software.
  • Page 92: Saving The Measurement

    Measurement 9.4.4 Saving the measurement A measurement can be saved. The status of the measure- ment is saved, and can be seen in the TESTit software. The saving process involves a total of four selection/input windows. Evaluate the measurement. The evaluation of a meas- ...
  • Page 93 TESTit Measurement Select the tester. Click »Next«. Alternatively, create a new tester:  Enter the new tester in the search field. Click »New tester«. This creates new testers and auto-  matically saves them for this measurement. Order hotline +49 7144.907-333...
  • Page 94 TESTit Measurement Optionally, select an action. Click »Next«. Alternatively, create a new action:  Enter the new action in the search field. Click »New action«. This creates the new action and au-  tomatically save it for this measurement. Order hotline +49 7144.907-333...
  • Page 95: Creating A Measurement Protocol

    TESTit Measurement Optionally add a comment. Click »Save«. 9.4.5 Creating a measurement protocol A measurement protocol can be created from a saved meas- urement. This is possible regardless of whether a measuring device is connected or not. The measurement report can be created as a CSV-formatted file or in PDF format.
  • Page 96 TESTit Measurement PDF format Click the »Display measurement« button. The measurement report will be opened in PDF format. Save the displayed document by using »Save As«. The location where the document is saved can be freely se- lected by the operator.
  • Page 97 TESTit Measurement Ti filter by clamping device: Click the »Select clamping device« button. INFORMATION In the selection window, two colors are used to list the clamping devices. Clamping devices written in red indicate to the  worker that the clamping device has a missing measurement.
  • Page 98: Overload

    TESTit Measurement To filter by date: Enter the start date and the end date in the correspond- ing fields. 9.4.6 Overload Each variant of the TEST modules is designed for a maxi- mum measuring force. If the maximum measuring force is exceeded by up to 3%, the measured value is colored red in the tachometer.
  • Page 99: Checking The Connection Between Test Module And The It Module

    TEST module to HAINBUCH for checking and factory calibration. 9.4.7 Checking the connection between TEST module and the IT module An IT module cannot be connected to the TESTit software unless an TEST module is attached. To ensure that an IT module is correctly connected to a TEST module, a query of the TEST module takes place.
  • Page 100 TESTit Measurement After a 30-second-long unsuccessful attempt to reconnect, the following message window appears. Order hotline +49 7144.907-333...
  • Page 101: Speed/Force Diagram

    TESTit Measurement 9.5 Speed/force diagram Under »Speed/force diagram«: A new centrifugal force curve cab be created  Several centrifugal force curves can be compared  In the centrifugal force curve, the measured force values [y- axis] are recorded versus the associated speed values [x- axis].
  • Page 102 TESTit Measurement INFORMATION In the selection window, two colors are used to list the clamping devices. Clamping devices written in red indicate to the  worker that the clamping device has a missing measurement. A clamping device is marked in red if the time from the last measurement exceeds the time of the selected maintenance interval.
  • Page 103: Selecting A Measuring Device

    TESTit Measurement 9.5.2 Selecting a measuring device The measuring device is selected as described in the chap- ter »Measuring«. The selected measuring device appears on the »Measure« page. All relevant data for the selected measuring device are dis- played on the »Measure« page in the »Clamping force measuring device«...
  • Page 104: Creating A Centrifugal Force Curve

    TESTit Measurement 9.5.3 Creating a centrifugal force curve Magnet Prepare the TESTit software and the measuring device [see chapter »Preparation«]. Select the clamping device in the TESTit software. Select the measuring device in the TESTit software. Clamp the measuring device [see chapter »Clamping the measuring device«].
  • Page 105 TESTit Measurement INFORMATION The magnet must be positioned over the turned groove on the measuring device housing so that the distance between the magnet and the measuring de- vice is a maximum of 5 mm. Position the magnet over the measuring device, but so that it does not touch the measuring device.
  • Page 106 The maximum speed value defines the final value for determining the centrifugal force curve. Enter the maximum speed value. 10. Click »Apply«. The TESTit software is ready for meas- urement. INFORMATION The maximum speed value must be reached within 10...
  • Page 107: Selecting A Segment

    The axes are scaled independently, depending on the maximum values of force and speed. The centrifugal force curve is automatically stored in the TESTit software. 9.5.4 Selecting a segment Click the »Select segment« button. Enter the minimum and maximum measuring force, as well as the minimum and maximum speed value.
  • Page 108: Adding A Curve

    TESTit Measurement 9.5.5 Adding a curve If several curves have already been recorded, it is possible to load curves into the diagram via »Add curve« and com- pare them. It is not necessary to select a clamping device to visualize stored curves.
  • Page 109: Deleting A Curve

    TESTit Measurement 9.5.6 Deleting a curve A curve can also be deleted from the displayed diagram. Only the visualization of the curve is removed from the dia- gram. A saved curve can only be deleted from the database on the Speed/force diagram settings page [see chapter »Speed /...
  • Page 110: Curve Overview

    TESTit Measurement 9.5.7 Curve overview The caption of the diagram is stored under Curve Overview. You can see all the curves added to the diagram here. The name of the curve is displayed in the color in which the curve is shown in the diagram.
  • Page 111: Maintenance

    The TEST module must be recalibrated annually to ensure measurement accuracy. Each time a measuring device is connected to the TESTit software, the date of the last calibration is displayed for 20 seconds in the status line. NOTE...
  • Page 112 TESTit Maintenance Other service work performed by HAINBUCH will also be noted in the service passport and this will be returned to- gether with the newly calibrated TEST module. Order hotline +49 7144.907-333...
  • Page 113: Disposal

    Disposal 11 Disposal When the measuring device has reached the end of its useful life, please return it to HAINBUCH for disposal. Note »For disposal« on the delivery papers. The specific guidelines of the carrier for transport of lithium polymer rechargeable batteries installed in equipment must be observed.
  • Page 114: Faults

    TESTit Faults 12 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...
  • Page 115: Fault Table

    Activate Bluetooth in Windows Skilled special- tivated on the dis- settings play device IT module not in Move IT module closer to TESTit Skilled special- range software [display device] Rechargeable bat- Skilled special- tery of the IT mod-...
  • Page 116: Reseting The It Module

    TESTit Faults Fault Possible cause Remedial action Remedied by TESTit software displays a Measuring device measuring force was overloaded TEST module must be recali- HAINBUCH although no during a previous brated measurement is measurement being performed Functional test at the factory; If...
  • Page 117: Annex

    Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 13.2 Conformity declaration The conformity declaration is supplied with the product and with its manual.
  • Page 118 TESTit Index directory Pneumatics specialist ....14 Accessories required Skilled specialist ......14 Display unit / USB stick with TESTit Trainees ........15 software ........30 Preparation IT module ........30 Measuring device ......80 Measuring adapter ......30 Software ........80 Spindle flange, drawtube adapter .
  • Page 119 TESTit Warranty ........... 12 Order hotline +49 7144.907-333...
  • Page 120 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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