SICK InspectorP64 Series Operating Instructions Manual
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SICK InspectorP64 Series Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
InspectorP64x/65x
2D machine vision

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Summary of Contents for SICK InspectorP64 Series

  • Page 1 O P E R A T I N G I N S T R U C T I O N S InspectorP64x/65x 2D machine vision...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modi‐...

  • Page 3: Table Of Contents

    Connecting the device................Commissioning.................. 37 Installing SensorApps and programming the device......8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 4 13.3 Connection diagrams of connection module CDB650-204....13.4 Connection diagrams of connection module CDM420-0006....O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 5: About This Document

    … indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented. 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...

  • Page 6: Further Information

    Documents on request Overview of command strings for the device. SICK service If you require any technical information, our SICK Service will be happy to help. To find your agency, see the final page of this document. NOTE Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

  • Page 7: Safety Information

    Briefly open the cover for the following activities: • Inserting or removing the optional memory card For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g., on the delivery note of the device. 8019943/1EJ6/2022-02 | SICK...

  • Page 8: Improper Use

    The device must not be used in explosion-hazardous areas, in corrosive environ‐ ments or under extreme environmental conditions. • Any use of accessories not specifically approved by SICK AG is at your own risk. WARNING Danger due to improper use! Any improper use can result in dangerous situations.

  • Page 9: Cybersecurity

    A suitable concept com‐ prises organizational, technical, procedural, electronic, and physical levels of defense and provides suitable measures for different types of risks. SICK's products and solu‐ tions must be viewed as a component of this concept.

  • Page 10: Operational Safety And Particular Hazards

    LED radiation of the integratable illumination unit NOTICE Only the VI83I illumination units from SICK intended for integration in this application can be used as integratable illumination units. Risk group 1 •...

  • Page 11: Repairs

    Repairs Repair work on the device may only be performed by qualified and authorized personnel from SICK AG. Interruptions or modifications to the device by the customer will invalid‐ ate any warranty claims against SICK AG. 8019943/1EJ6/2022-02 | SICK...

  • Page 12: Product Description

    Laser warning label (self-adhe‐ Basic device: laser warning label (French) for the sive) laser output aperture in the camera housing SICK lens cloth Basic device: clean optical surfaces (e.g. front screen in the optics protection hood). Printed safety notes, multilin‐...

  • Page 13: Product Id

    PRODUCT DESCRIPTION Component Remarks SICK AppStudio software Available online at: • www.sick.com/SICK_AppStudio SICK AppManager software Available online at: • www.sick.com/SICK_AppManager This documentation, available in English, Available online at: German and French, and in other lan‐ • www.sick.com/InspectorP64x guages if necessary •...
  • Page 14 6: IP 65: Glass front screen see "Connections and pin assignment", page 32 O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 15: Product Characteristics

    Function button (2 x) ä Status display (10 x LEDs) å 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 16 3.3.2 Status indicators and functions Enter pushbutton Skip pushbutton table 4 for LED descriptions. The functions for the programmable LEDs are defined by the user in the SICK AppStudio software. Table 4: LED status descriptions Display Color Status Ready green...
  • Page 17 LED reduce the amount of work required for training and installation. The microSD memory card can be used to store images or backup copies of parame‐ ters. Thanks to SICK's 4Dpro feature, the InspectorP6xx can be integrated into numer‐ ous industrial networks. 3.3.4...

  • Page 18: Sick Appspace

    Tighten the screws on the cover. Switch on the supply voltage for the device. SICK AppSpace The InspectorP6xx product family is part of the SICK AppSpace ecosystem, which consists of software tools and programmable sensors or devices. See figure 2 for an overview of SICK AppSpace.

  • Page 19: Transport And Storage

    For storage periods of longer than 3 months, check the general condition of all ■ components and packaging on a regular basis. 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...

  • Page 20: Mounting

    O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 21: Mount The Optics

    Tool and tape measure ■ The screw length depends on the mounting base (wall thickness of the bracket). When using an optional SICK mounting system, the screws for mounting the device are included with delivery. 5.3.2 Mounting the device The device is mounted using threaded mounting holes (M5) or sliding nuts.
  • Page 22 Screw the lens unit into the C-mount thread. This will also lock the optional filter in place at the same time (if applicable). O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 23: Mounting Location

    Affix the illumination unit to the device housing. Manually adjust the sharpness and mask settings of the lens unit and check using the live image in SICK AppStudio. Attach the protective optics cover and screw it tight. Attach the warning label to the protective optics cover near the light outlet so that it is clearly visible.
  • Page 24 = 75 mm Field of view: horizontal x vertical in mm O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 25 Approximate resolution in mm/px Lens focal length Working distance/focus position in mm 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 26 Field of view: horizontal x vertical in mm Approximate resolution in mm/px Lens focal length O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 27 • The dimensions of the field of view that is available for this distance 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...

  • Page 28: Mounting The Device

    To do so, either use all 4 threaded mounting holes on the rear of the device ° or the two sliding nuts on the side of the device. Attach the separately-ordered, optional SICK mounting system using the slid‐ ° ing nuts on the device. Mounting systems are available as accessories, "Accessories", page...
  • Page 29 The Ready status LED lights up green. Perform fine adjustment. 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...

  • Page 30: Electrical Installation

    For information on data transmission rates and lengths of cable, see "Wiring the data interface", page O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 31: Prerequisites For Safe Operation Of The Device

    Measures for widely distributed system installations 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...

  • Page 32: Connections And Pin Assignment

    Result 4, digital output ‒ ‒ ‒ ‒ ‒ ‒ O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 33: Connection Diagrams

    Cable, e.g. part no. 6051194 (3 m) Cable, e.g. part no. 6049728 (2 m) Wiring without SICK connection module When using customer-specific connection units, the wiring principle for the signals can be found in the connection diagrams for the connection module CDM420-0006, "Connecting the InspectorP6xx to the...
  • Page 34 Wiring the Internet interface Connect the device to the Ethernet connection of the computer via the adapter cable. Set up communication via the SICK AppManager software. NOTE The Ethernet interface of the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.
  • Page 35 All digital inputs are available at the individual positions. 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 36 "Wiring digital outputs of the device in the CDM420-0006", page 67 O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 37: Commissioning

    Installing SensorApps on the device Use the SICK AppManager software to manage and install SensorApp packages (*.sapk files) on the device. The latest version of SICK AppManager is available from www.sick.com/SICK_AppManager. Many SensorApps have a web user interface which is accessed by following the steps below: Open a Google Chrome web browser window.
  • Page 38 Save the program in the non-volatile memory of the device. Save the parameter set on the PC. O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 39: Maintenance

    NOTE Static charging may cause dust particles to stick to the viewing window. This effect can be avoided by using an anti-static cleaning agent in combination with the SICK lens cloth (part no. 4003353) (can be obtained from www.sick.com). The type of material used for the inspection window can be found on the type label (see "Type code", page...

  • Page 40: Repairs

    Repairs Repair work on the device may only be performed by qualified and authorized personnel from SICK AG. Interruptions or modifications to the device by the customer will invalid‐ ate any warranty claims against SICK AG. O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...

  • Page 41: Troubleshooting

    Device faults (hardware/software). ■ SICK service If you require any technical information, our SICK Service will be happy to help. To find your agency, see the final page of this document. NOTE Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster processing.

  • Page 42: Decommissioning

    Separate the recyclable materials by type and place them in recycling containers. ■ O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 43: Technical Data

    1 x LED, visible light. Green (λ = 525 ± 15 nm) 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...

  • Page 44: Performance

    "", page 13 olution Image sensor see "", page 13 type O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 45: Interfaces

    Not supported Ethernet Image transmission (FTP). 10/100/1,000 Mbit/s, TCP/IP, PROFINET OI, EtherNet/IP. MAC address(es), see type label. 20 kbit/s ... 1 Mbit/s Protocol: SICK CAN sensor network PROFIBUS Optional via external fieldbus module CDF600-21xx PROFINET IO Built-in, additionally available (optional) via external fieldbus module...

  • Page 46: Ambient Data

    Notes regarding adequate dissipation of lost heat: see "Mounting requirements" O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...

  • Page 47: Accessories

    Accessories and where applicable mounting information can be found online at: • www.sick.com/InspectorP64x • www.sick.com/InspectorP65x 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...

  • Page 48: Annex

    13.2 Licenses SICK uses open-source software. This software is licensed by the rights holders using the following licenses among others: the free licenses GNU General Public License (GPL Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT license, zLib license, and the licenses derived from the BSD license.
  • Page 49 Device = InspectorP64x = V2D64xP-xxxxAx, 1 digital input used Device = InspectorP65x = V2D65xP-xxxxAx, 1 digital input used 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...
  • Page 50 External digital inputs and digital outputs of the device, not supported ß Supply voltage V à O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 51 Device = InspectorP64x = V2D64xP-xxxxAx Device = InspectorP65x = V2D65xP-xxxxAx 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 52 Connection cable 1:1 (female connector, M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded) Connection module: female connector, M12, 17-pin, A-coded Device: male connector, M12, 17-pin, A-coded NOTE Activate the RS-232 data interface in the device with the SICK AppStudio development environment. 13.3.5 Wiring serial host interface RS-422 of the device in CDB650-204...
  • Page 53 Not considered: connection and looping through of the supply voltage, connection of a trigger sensor for read cycle generation (e.g. at the master) 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x...
  • Page 54 Maximum 32 users á Example of alternative connection module CDM420-0006 â O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 55 An adapter cable (female connector, M12, 17-pin, A-coded / male connector, D-Sub-HD, 15-pin) is required to connect the device. NOTE Activate the CAN data interface in the device with the SICK AppStudio development environment. Activate further settings in the device corresponding to the function of the device in the system configuration.
  • Page 56 ≤ 30 V; 0.7 mA ≤ I ≤ 5 mA Input voltage. Input current. O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 57 ANNEX NOTE Assign the functions for the digital inputs in the device using SICK AppStudio. 13.3.8 Wiring digital outputs of the device in the CDB650-204 Device = InspectorP64x = V2D64xP-xxxxAx Device = InspectorP65x = V2D65xP-xxxxAx These digital outputs can be parameterized independently as IN and OUT. Default: IN...

  • Page 58: Connection Diagrams Of Connection Module Cdm420-0006

    ≤ 100 mA Output voltage. Output current. NOTE Assign the functions for the digital outputs in the device using SICK AppStudio. 13.3.9 Wiring a digital switching input in configurable switching inputs Characteristic data for digital IN/OUT used as a switching input (IN) V2D65x •...
  • Page 59 Device = InspectorP64x = V2D64xP-xxxxAx Device = InspectorP65x = V2D65xP-xxxxAx 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 60 Figure 19: Connection of device and peripherals to the CDM420-0006 connection module (overview). External trigger sensor Supply voltage V O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 61 CDM420-0006 and device disconnected from supply voltage Recommended setting for all connection work 8019943/1EJ6/2022-02 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x Subject to change without notice...
  • Page 62 Adapter cable (male connector, D-Sub-HD, 15-pin / female connector, M12, 17-pin, A-coded) Connection module: female connector, D-Sub-HD, 15-pin Device: male connector, M12, 17-pin, A-coded NOTE Activate the RS-232 data interface in the device with the SICK AppStudio development environment. 13.4.5 Wiring serial host interface RS-422 of the device in the CDM420-0006...
  • Page 63 No termination NOTE Activate the RS-422 data interface (“Point-to-Point” option) in the device with the SICK AppStudio development environment. The requirements and restrictions apply when using the RS-422 data interface: • The relevant interface drivers for the device comply with the standard in accord‐...
  • Page 64 Ethernet (host port) Serial host interface Switch Device Master O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 65 A connection cable 1:1 (female connector, M12, 17-pin, A-coded / male connector, M12, 17-pin, A-coded) is required to connect the device. NOTE Activate the CAN data interface in the device with the SICK AppStudio development environment. Activate further settings in the device corresponding to the function of the device in the system configuration.
  • Page 66 High: 6 V ≤ V ≤ 30 V; 0.7 mA ≤ I ≤ 5 mA Input Voltage Input current O P E R A T I N G I N S T R U C T I O N S | InspectorP64x/65x 8019943/1EJ6/2022-02 | SICK Subject to change without notice...
  • Page 67 ANNEX NOTE Assign the functions for the digital inputs in the device using SICK AppStudio. 13.4.8 Wiring digital outputs of the device in the CDM420-0006 Device = InspectorP64x = V2D64xP-xxxxAx Device = InspectorP65x = V2D65xP-xxxxAx Load (e.g. PLC) 4 Device 1...
  • Page 68 ≤ 100 mA Output voltage. Output current. NOTE Assign the functions for the digital outputs in the device using SICK AppStudio. 13.4.9 Wiring a digital switching input in configurable switching inputs Characteristic data for digital IN/OUT used as a switching input (IN) V2D65x •...
  • Page 69 E-Mail mail@sick-sk.sk Hungary Slovenia Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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