Omron ZEN Quick Manual
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T
HIS MANUAL CONTAINS
1 F
EATURES
2 F
UNCTIONALITY
3 H
ANDLING THE EQUIPMENT
4 C
ONNECTIONS
5 I/O A
DDRESSING
6 C
REATING A PROGRAM
7 P
ROGRAMMING
8
TROUBLESHOOTING
9 A
CCESSORIES
OMRON ELECTRONICS, S.A.
ZEN
Quick Guide
F
UNCTIONS
:
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Summary of Contents for Omron ZEN

  • Page 1 Quick Guide HIS MANUAL CONTAINS EATURES UNCTIONALITY ANDLING THE EQUIPMENT ONNECTIONS 5 I/O A DDRESSING REATING A PROGRAM ROGRAMMING UNCTIONS TROUBLESHOOTING CCESSORIES OMRON ELECTRONICS, S.A. Page 1...
  • Page 2: Main Features

    1 Features ZEN Programmable Logic Module 1 Features The ZEN programmable logic module provides a total of 10 I/O points (6 inputs and 4 outputs). It has two types of controllers: LCD type: with display screen and keypad. LED type: without display screen and without operating keypad.
  • Page 3 1 Features ZEN Programmable Logic Module Power supply Inputs Expansion connector • Peripherals port • EEPROM memory cassette Output relays OMRON ELECTRONICS, S.A. Page 3...
  • Page 4 2 Functionality ZEN Programmable Logic Module 2. Functionality The display screen for the LCD type CPU and the different ZEN operation buttons are as follows: DEL button ALT button OK button ESC button A series of icons giving information about the controller can be activated in the display.
  • Page 5: Handling The Equipment

    3.1. Main Menu The following screen is displayed as ZEN receives the power supply: Operating mode Time (min:s) In the case of any expansion module being connected, pressing the ESC key will monitor the status of the expansion bits.
  • Page 6: Selecting The Language

    The Up/Down keys switch from the menu window to other options. 3.2. Selecting the Language The ZEN menu is available in 6 languages, which can be selected as follows (the default language is English) Select LANGUAGE and press OK. By doing this,...
  • Page 7: Protecting Programs

    ZEN Programmable Logic Module 3.4. Protecting Programs ZEN has a password function, used to prevent incorrect use of the ladder program or to prevent manipulation of settings made by the controller. The password code may comprise the range 0000 to 9999 (4 decimal numbers).
  • Page 8 3.7. Stabilizing Input Operations If the ZEN external input fluctuates, it is possible that the operations will be unstable. To solve this, ZEN is able to filter inputs to stablilize the signal. The input filters can be set separately, either for the CPU inputs or for each I/O expansion unit.
  • Page 9 DC Input 15 ms 50 ms The input filter settings are read when ZEN starts the operation. 3.8. Backlight The LCD backlight is automatically activated when the operation keys are used. Depending on the setting (see below for more details), this light will switch itself off 2, 10 or 30 minutes after the function keys have stopped being used.
  • Page 10: Adjusting Lcd Screen Contrast

    3 Handling the Equipment ZEN Programmable Logic Module Press the OK key to display the current backlight time. Press the OK key again to a flashing cursor to change this time. Use the Up/Down keys to select activation time. Press the OK key to confirm the settings.
  • Page 11: Setting Summertime

    3.10. Setting Summertime In some countries like our own, the time is changed when a certain season of the year comes around. ZEN contains this option, which is known as summertime. The following steps must be taken to carry out these changes: Press the OK key to enter the Summertime Menu.
  • Page 12: Reading System Information

    3 Handling the Equipment ZEN Programmable Logic Module 3.11. Reading System Information Accessing this option will inform you about the CPU Software version, the CPU unit number and I/O points in the expansion units. U01.00 Software version (e.g.: 1.00) 010401...
  • Page 13: Input Stage

    4 Connections ZEN Programmable Logic Module 4 Connections 4.1 Input Stage • Using AC power supply Input devices ON ƒ 80V I/O expansion unit (AC inputs) • Using DC power supply Input devices ON ƒ 16V I/O expansion unit (DC inputs) Note.
  • Page 14 5 I/O Addressing ZEN Programmable Logic Module 5. I/O Addressing The following tables show the I/O addressing, work areas, internal holding bits, Timers, Counters and ZEN intelligent control screen bits. I/O, Work and Internal Holding Bits Area name Symbol N° bits...
  • Page 15 5 I/O Addressing ZEN Programmable Logic Module Timers and Counters Area name Symbol N° bits Function Ladder Program addresses Timer T0 to T7 Can be activated between ON-delay, N.O. / N. C condition OFF-delay, one-shot and flashing (see note 1) pulse operation.
  • Page 16 5 I/O Addressing ZEN Programmable Logic Module Note When the I/O expansion unit does not have I/O points, such as a 4-point input or output unit as shown above, the unused bit addresses are not allocated in the unit and can be used for the following expansion unit.
  • Page 17: Creating The Program

    ZEN Programmable Logic Module 6. Creating the Program This section gives a step-by-step explanation of how to implement a simple contact diagram or circuit on ZEN, and the programming from the display. The circuit to be used is the following: 6.1. I/O Wiring 6.2.
  • Page 18: Writing The Program

    6 Creating the Program ZEN Programmable Logic Module 6.3. Writing the Program • STOP Mode OK (1) OK (1) OK (1) Shows the ladder program line number at the cursor position. Two circuit lines, up to a total of 96 program lines, can be displayed on the screen at the same time and a maximum of 3 contacts and one output per program line can be entered.
  • Page 19: Writing Outputs

    6 Creating the Program ZEN Programmable Logic Module Press “OK (1)” again to enter another N.A. contact in series with the previous contact. Press “ALT (7)” to select the N.C. input. Use the “♣ ♣ ♣ ♣ (4)” key to move the cursor ⇑...
  • Page 20 6 Creating the Program ZEN Programmable Logic Module 6.3.3. Writing a Parallel Line (OR) Press “OK (1)”. ⇑ ⇑ ⇑ ⇑ Select Q (CPU output bit) using the “ (5)” key. Confirm writing the contact by pressing “OK (1)” twice.
  • Page 21: Programming Functions

    ZEN Programmable Logic Module 7. Programming Functions 7.1. Timers (T) and Holding timers (#) ZEN has the capacity to use 8 normal timers and 4 holding timers. Timers The present value of the current timer is reset when ZEN switches from Run mode to Stop mode or when the power supply is turned off.
  • Page 22 7 Programming Functions ZEN Programmable Logic Module Holding Timer Operation (#0 to #3) Timer Type Operation Applications Delay timer at Output is activated In systems where connection when the set time timing must elapses as input is continue even in triggered.
  • Page 23 7 Programming Functions ZEN Programmable Logic Module 7.1.2. Settings in the Parameters Settings Screen Timer type Time unit (s) Timer address Monitoring enable/disable Set value Timer types ON delay OFF delay O One-shot pulse Flashing pulse Time units and settings 00.01 to 99.99 s (in 0.01 s units)
  • Page 24 7 Programming Functions ZEN Programmable Logic Module The counter bit switches to ON mode when the count value (PV) exceeds the set value (present value • set value). The counter is reset and its corresponding bit turns to OFF mode when the reset input is activated (ON mode).
  • Page 25 7 Programming Functions ZEN Programmable Logic Module 7.2.3. Parameter Monitoring on the Screen Display Counter input status (m:OFF/l:ON) Counter present value Counter bit status (l:ON/m:OFF) Instruction (set Counter No. input status value) specification (m:OFF/l:ON) Reset input status (m:OFF/l:ON) Note. 1. To reset the present value and the counter bit status (ON/OFF mode) due to a power supply fault or a change in operating mode, a reset circuit must be created which should be activated first.
  • Page 26 7 Programming Functions ZEN Programmable Logic Module 7.3.1. Settings in the Ladder Program Weekly timer inputs are written in the ladder program edit screen. Settings are carried out in the parameter settings screen. Weekly timer address Output to activate No. of weekly timers @0 to @7 7.3.2.
  • Page 27 Start day Stop day Current day Current time Weekly timer bit status Start time Stop time 7.4. Using Calendar Timers (*) Calendar timers are activated on specific dates. ZEN has 8 calendar timers (*0 to *7). OMRON ELECTRONICS, S.A. Page 27...
  • Page 28 7 Programming Functions ZEN Programmable Logic Module 7.4.1. Settings in the Ladder Program Calendar timer inputs are written in the ‘Edit Screen’. Settings are carried out in the parameter settings screen. Calendar timer address Output corresponding to Timer No. of Calendar Timer *0 to *7 7.4.2.
  • Page 29 Stop date 7.5. Analog Inputs (Analog Comparator (A)) Analog voltage inputs vary between 0 and 10 V. ZEN has 2 analog input points, I4 and I5. The analog input signal is converted into a BCD value (00.0 to 10.0). The result can be used in one of the CPU comparators, A0 to A3, and the 4 comparison outputs can be used in the program as input conditions.
  • Page 30 7 Programming Functions ZEN Programmable Logic Module 7.5.2. Settings in the Parameter Settings Screen • • Analog input comparisons (When I4 ≤ Analog comparison and constant inputs (When I4 ≥ constant) Comparison data 1 Comparison data 1 Analog comparator Analog comparator...
  • Page 31 7 Programming Functions ZEN Programmable Logic Module 7.6. Comparing Timer/Counter Present Values Using Comparators (P) Timer (T), holding timer (#) and counter (C) present values can be compared. Present values of the same type of timers or counters can be compared. They can also be compared with constants.
  • Page 32 7 Programming Functions ZEN Programmable Logic Module 7.6.2. Settings in the Parameter Settings Screen • • Comparison of holding and constant Comparison of counters (When counter timers (When the holding timer #0 ≥ 1 (C1) ≤ counter 2 (C2) 12 min 34 s)
  • Page 33 7 Programming Functions ZEN Programmable Logic Module Note. 1. Press the ALT key to switch comparative data 2 between the Timer/Counter and the constant. 2. The specification of the time unit can be determined with the type of Timer/Holding Timer comparison: a) When a constant has been set as data2, the time unit adjusts automatically to the set unit in data1.
  • Page 34 2. When either L2 or L3 are selected (toggle to show the display function), ZEN is able to show the display screen if this function has been enabled. If everything is correct, the required data will be displayed.
  • Page 35 7 Programming Functions ZEN Programmable Logic Module Alphanumeric Character String (CHR) Settings Alphanumeric character string Character selection for alphanumeric strings Character string cursor position Position in character string Characters to be selected Character selection order Use the Up/Down keys to scroll through the alphanumeric characters.
  • Page 36 7 Programming Functions ZEN Programmable Logic Module Using cursor keys By holding down the DEL+ALT keys, the counter C2 and H5 holding bit present values can be reset. OMRON ELECTRONICS, S.A. Page 36...
  • Page 37: Troubleshooting

    Note. I/O Verify Error I/O (X/Y) bits in I/O expansion units: non addressable bits have been used. Analog comparators (A): used with AC power supply. Weekly (@) / Calendar (*) Timers: used in ZEN without clock/calendar function. Display function (D): •...
  • Page 38 Error during program transfer from Memory Cassette Error message Cause Possible solution M/C ERR Error in the cassette program Save the error-free program on the cassette Note. Use ZEN Support Software to read the error messages for LED-type CPUs. OMRON ELECTRONICS, S.A. Page 38...
  • Page 39: Memory Cassette

    2 days (at 25° C) until they are reset. Installation method: 1. Lean the ZEN-BAT01 battery unit over to one side and insert the clip into the space provided on the left-hand side of the CPU. 2. Connect the battery cable to the CPU connector.
  • Page 40 3. The memory cassette allows 100,000 writes. 9.3. Connecting the ZEN Support Software The Software can be used either for ZEN programming or for monitoring. For further information about the functions or operations, see the ‘ZEN-SOFT01 ZEN Support Software Operation Manual’ (W386).
  • Page 41 ZEN Programmable Logic Module Node number setting When ZEN has to be connected to the Software, the node number displayed both in the Software and the CPU must be identical. Follow the steps below to set the ZEN node number.

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