Vertiv NetSure HVT F02 CK1 User Manual
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Vertiv NetSure HVT F02 CK1 User Manual

Vertiv NetSure HVT F02 CK1 User Manual

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NetSure™
HVT F02 CK1 Power System
User Manual
Version: V1.1

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Summary of Contents for Vertiv NetSure HVT F02 CK1

  • Page 1 NetSure™ HVT F02 CK1 Power System User Manual Version: V1.1...
  • Page 2 Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited. Names of companies and products are trademarks or registered trademarks of the respective companies.

  • Page 3: Table Of Contents

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual TABLE OF CONTENTS Admonishments Used in this Document ..........................v Safety Precautions ..................................vi 1 Installation ....................................1 1.1 Installation Preparation................................................1 1.1.1 Tools Preparation ..............................................1 1.1.2 Cables and Materials Preparation ......................................1 1.2 Unpacking Inspection ................................................
  • Page 4 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 3.3 Adding Load ....................................................38 3.4 Rectifier Expansion ...................................................38 4 Maintenance ..................................39 4.1 Maintenance Requirements ............................................39 4.1.1 General ..................................................39 4.1.2 Maintenance Tools and Equipment ....................................39 4.2 Routine Maintenance Items ............................................40 4.3 Routine Maintenance ................................................

  • Page 5: Admonishments Used In This Document

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA) WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided.

  • Page 6: Safety Precautions

    Therefore, the personnel responsible for the installation and operation of Vertiv products must be strictly trained to master the correct operations and all the safety points before actual operation. When working on Vertiv products, you must observe relevant industry safety rules and special safety instructions provided by Vertiv.
  • Page 7 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Static NOTICE! The static electricity generated by the human body will damage the static sensitive elements on circuit board, such as large-scale ICs, etc. Before touching any plug-in board, circuit board and IC chip, ESD wrist strap must be worn to prevent body static from damaging the sensitive elements.
  • Page 8 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Others Sharp corners of the objects WARNING! When moving equipment by hands, wear protective gloves to avoid injury by sharp objects. WARNING! Hot surface, do not touch. Power supply cable NOTICE! Make sure the cable and cable labels are in accordance with actual installation before cable connection.

  • Page 9: Installation

    1 Installation The NetSure HVT F02 CK1 power system (power system for short) is designed by Vertiv Tech Co., Ltd. It is a new generation of power system with high reliability and performance. It is mainly used in IDC equipment room of the large data center to provide 400V DC input power for the new generation of servers.
  • Page 10 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Cabinet Connector Terminal Spec Remarks AC input MCB (3P isolator, N Eight M12 bolts, (one route input) (suggested Phase line and N line of AC line not changed) cable CSA 240mm...

  • Page 11: Unpacking Inspection

    The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done by representatives of both the user and Vertiv Tech Co., Ltd. To inspect the equipment, you should open the packing case, take out the packing list and check against the packing list that the equipment is correct and complete.

  • Page 12: Installing Side Doors

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual NOTE! If the user does not use the layout mode in Figure 1, then parallel copper bars and parallel cables should be customized. When placing an order, please provide the cabinet’s layout mode of the power system.
  • Page 13 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Steps: 1. Mark the installation position. 2. Determine the installation position of the power cabinet in the machine room according to the installation drawing. 3. Based on the mechanical dimensions (see Figure 1.4) of the installation holes of the power cabinet, determine the exact position of the center points of the installation holes on the floor, and mark them with a pencil or oil pen.

  • Page 14: Connecting Between Cabinets

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 1.6 Installing the bottom plate Fixing screw of bottom plate (4 pcs) Installation position of bottom plate (cabinet rear bottom) Top view 1.3.4 Connecting Between Cabinets Connection for side by side installation Between rectifier cabinet and distribution cabinets, you need to use the connection straps (accessories) to fix them at the top, as shown in Figure 1.7.

  • Page 15: Parallel System

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 1.4 Parallel System 1.4.1 Parallel Items of Power system Finish the parallel assembly connection according to the configurations shown in Table 1.6. Table 1.6 Parallel assembly Item Description Related Link Remarks...

  • Page 16: Connecting Power Cables

    2. If the recommended layout of rectifier cabinet and DC distribution cabinet shown in 1.3.1 Cabinet Layout is not adopted, please contact Vertiv technical support personnel. 3. When expanding the old HVDC system, please contact Vertiv technical support personnel for the connection of the parallel copper bars.
  • Page 17 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Connecting earth cables Position of earth terminal for each cabinet is shown in Figure 1.9. Figure 1.9 Earth terminals AC distribution cabinet (rear view) Rectifier cabinet (front view)
  • Page 18 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual DC distribution cabinet (right view)  Connection by optional AC distribution cabinet The power system uses common earth mode. See Figure 1.10. Procedures: 1. Use the earth cable to connect the earth terminal of the rectifier cabinet and the grounding busbar of the AC distribution cabinet separately.

  • Page 19: Connecting Ac Input Cables

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual If optional AC distribution cabinet is not configured, use the earth cables to connect the earth terminal of the DC distribution cabinet to the earth terminal of the rectifier cabinet, and then connected to the grounding busbar of the equipment room.
  • Page 20 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 4. Remove the AC output MCB panel from the AC distribution cabinet, and connect one end of the AC cable to the AC output terminal of the selected MCB in the AC distribution cabinet, as shown in Figure 1.12.

  • Page 21: Connection Of Dc Load Cables

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 5. Connect the other end of the AC cable to the AC input terminal in the rectifier cabinet, and the wiring is shown in Figure 1.13. Figure 1.13 AC input cable wiring in rectifier cabinet Connection without optional AC distribution cabinet Connect one end of the AC input cable to the user distribution switch outside the power system according to Figure 1.13.

  • Page 22: Connection Of Battery Cables

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 4. Load cables connection of the PD400/1200DF-3-Y2, PD400/1600DF-3-Y1 DC distribution cabinet is shown in Figure 1.14. Figure 1.14 Load cables connection of DC distribution cabinet (left view) DC load output cable NOTE! 1.

  • Page 23: Connecting Dc 48V Auxiliary Power Cables And Signal Cables

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 1.15 Battery cable connection in PD400/1200DF-3-Y2, PD400/1600DF-3-Y1 DC distribution cabinet (front view) 1.4.7 Connecting DC 48V Auxiliary Power Cables and Signal Cables When connecting signal cables, select the accessory cables delivered with the system from Table 1.9 according to the field condition.
  • Page 24 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 1.16 48V power cable and RS485 cable connection between cabinets 04111498 04111498 04111498 RS485 cable DC48V RS485-2 CAN-1 AEM02 Monitor HDU1 HDU1 HDU1R1 HDU1R1 RF 1 DC 1 DC 2...
  • Page 25 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual The RS485 cable connection of rectifier cabinet, AC distribution cabinet and DC distribution cabinet is shown in Figure 1.16. Connection of CAN communication cables If there are two or more of the rectifier cabinets in the power system, the CAN communications cables between the rectifier cabinets are to be connected.

  • Page 26: User Signal Cables

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 1.4.8 User Signal Cables Connect the user DI and DO signal cables to M822E controller. See Figure 1.18 for the rear terminal layout of the controller. Figure 1.18 Rear terminal layout of the controller...
  • Page 27 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Port Name Description Max. Connected Wire Spec. C port 1.5mm or 16AWG Passive dry contact input terminal Passive dry contact input terminal 1.5mm or 16AWG DI2 ~ 4 1 ~ 2...

  • Page 28: Installing Options

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Connection of RS232 communication cables See Figure 1.19 for position and PIN definition of the rectifier cabinet RS232 port. If necessary, lead RS232 cables into the rectifier cabinet through secondary cabling hole, and then connect them to the RS232 port at rear of the controller. Specification of the RS232 port: RS232 standard serial port DB9 connection male connector.

  • Page 29: Installing Rectifiers (R400-25K)

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 1.21 Connection of temperature sensor PGND Signal output P101-3 socket 3. The temperature probe should be put in the battery room where it can best incarnate the battery temperature. When fixing it, do not connect it to any other exothermic equipment or metal conductor.

  • Page 30: Installation Checklist

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 1.22 Installing a Rectifier Captive Screw Latch Release Rectifier Unlock Position Lock Position Front View 6. Repeat the above steps for each rectifier being installed in the system. 7. For some temporarily unused rectifiers in the system, reinstall the removed blank panels in these locations.
  • Page 31 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Standards And Requirements Pass Notes Cable wiring is covert Yes/No Cable is wired with consideration of the wiring of other systems Yes/No Cable pipe is laid in cable trenching Yes/No Cable labels are clear and accurate...

  • Page 32: Testing

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 2 Testing This chapter introduces the testing after installation. Conduct the test in compliance with relevant safety rules. 2.1 Controller (M822E) The controller uses touch screen input, and the front panel of the controller is shown in Figure 2.1.

  • Page 33: Setting Dip Switches Of Dc Distribution Cabinet

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 2.2.2 Setting DIP Switches of DC Distribution Cabinet Set distribution cabinet address, select temperature sensor and baud rate through DIP switches on the controller. See Figure 2.3 for bits definition of DIP switches for DC distribution cabinet HDU1U11 board.

  • Page 34: Inspection Before Power-On

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Make sure that the AC input MCBs, rectifier MCBs and load MCBs are switched off. Make sure that all the devices are properly installed. 2.3.2 Inspection before Power-on Check Item Comments ...

  • Page 35: Setting Basic Parameters Of Controller

    -100mV to 100mV, and then check that there is no alarm after recalibration  If the voltage of hall current sensor is not adjusted from -100mV to 100mV, please contact Vertiv technical support personnel 2.3.7 Setting Basic Parameters of Controller Before putting the system into service, system setting must be done through the controller according to the actual system configuration, battery string number, battery nominal capacity, charge current limit and other function requirements.

  • Page 36: Final Steps

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Controller of the system parameter query methods: entering ‘Main – Random device – Samp’ view Note: random device including: AC, Rectifier, Battery, Insulated, DC, system, other and the ‘list’ sub menu of the device under the above submenus.

  • Page 37: Operation

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 3 Operation This chapter introduces the operation of the power distribution LCD, procedures of adding loads and rectifier capacity expansion. For controller, refer to M822E Controller User Manual . 3.1 LCD Operation of Power Distribution 3.1.1 Operation panel...

  • Page 38: Lcd Operation Of Ac Distribution Cabinet

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Name Function ▲ Shift among parallel menus. For a character string, these two keys can be used to change values. After the selection, press the ENT key to confirm ▼ Down ◄...

  • Page 39: Lcd Operation Of Dc Distribution Cabinet

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 2. At any sub-menu of the main menu screen, press the ESC key repeatedly to return to the higher-level menu, and ultimately return to the main menu screen. Distribution parameter setting All the distribution parameters are set on the LCD screen of the system main controller, except the address of AC distribution screen.
  • Page 40 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 4. At the system information screen, press the ESC key to display monitoring information screen. As shown in Figure 3.7. Figure 3.7 Monitoring information screen Model: HDU-DC State: Slave CommAddr: 169 SW Ver: 1.07...
  • Page 41 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 3.9 Main menu screen MAIN MENU MAIN MENU Active Alarm Insul Info DC Info History Alarm Insul Info Settings 1. At any one of the system information screen, press the ENT key to enter the main menu screen.
  • Page 42 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Insulation information Insulation menu mainly displays insulation status of main circuit and branch circuit, and resistance value of positive/negative busbar to earth. See Figure 3.12. Figure 3.12 Insulation information screen Branch: 1/8...
  • Page 43 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 3.15 DC distribution settings screen Batt1 current: Shunt Batt2 current: Shunt 2. Press ▲ or ▼ to select the parameter you need, and press ◄ or ► to select the parameter value. Then press the ENT key to confirm.
  • Page 44 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Figure 3.16 Insulation settings EGU1BrhNum: 8 2. Press ▲ or ▼ to select the parameter you need, and press ◄ or ► to select the parameter value. Then press the ENT key to confirm.

  • Page 45: Description Of Temperature Acquisition

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Table 3.6 Description of the system parameter setting Parameter Name Setting Range Default Description Lang Chinese, English English Set it according to your requirements Tzone Set it according to the actual instance...

  • Page 46: Adding Load

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 3.3 Adding Load Generally, the power system is not fully loaded at the initial operation stage. Power interrupt is not allowed once the priority load is put into operation. Therefore, new load adding must be a live operation.

  • Page 47: Maintenance

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 4 Maintenance This chapter introduces basic maintenance requirements, routine maintenance items, maintenance operations, basic fixing methods and emergency treatment. NOTE! 1. The maintenance must be conducted under the guidance of related safety regulations. 2. Even if the system disconnects all AC inputs and battery inputs, the rectifier capacitor still needs to discharge for a period of time.

  • Page 48: Routine Maintenance Items

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Name Quantity Applications Solder machine 1 piece Tin removing Steel saw 1 piece Cutting Electric drill 1 piece Open holes Note: Commonly-used auxiliary materials include insulating tape, self-adhesive label, soldering tin, nylon bandage, etc.
  • Page 49 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Item Test Standard Test Tools Test Method This item is generally not easy to test when the system is in the operation. It is usually conducted when the protection function of the power supply is...
  • Page 50 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Item Test Standard Test Tools Test Method 1. The power supply shall be installed in a dry and well-ventilated room with no corrosive gas, and the temperature inside the room is less than 30°C.
  • Page 51 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Description of the fuse tube in rectifier cabinet As shown in Figure 4.2, From left to right are the DC 48V negative connector terminal, the DC 48V positive fuse, the negative fuse for the run indicator, and the positive fuse for the run indicator.

  • Page 52: Routine Maintenance

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 4.3 Routine Maintenance Routine maintenance of power equipment mainly involves management of the equipment room environment and inquiry of the equipment running status. Inquiry of the equipment running status is a part of the routine logs, generally including the following items: 1.

  • Page 53: Replacing Controller

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Alarm Handling Method Check the DC over-voltage value through the controller. If the set value is inappropriate, correct it. Otherwise, find out the rectifier that has caused the alarm: 1. Ensure that the batteries can operate normally.

  • Page 54: Rectifier Fault

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 5. Use a cross head screwdriver to fasten the fixing screws. 6. Connect controller cables according to the label of cable connector. 4.6 Rectifier Fault NOTE! If a rectifier is pulled out or there is a faulty rectifier, the user should reset the controller. Or else the batteries cannot be boost charged.

  • Page 55: Replacing Rectifier

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Fault cause 1. Internal short circuit of rectifier The rectifier will automatically exit the system in case of internal short circuit. 2. Damage to partial rectifier In case of damage to partial rectifiers, if the remaining undamaged rectifiers are able to meet the power supply requirements of loads, just turn off the AC input switches of the damaged rectifiers.

  • Page 56: Emergency Treatment

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 9. Check the following items, including: the controller can identify the new rectifier; the new one has the same current sharing with the others; the controller will generate alarm when pulling out the new one. If all the checks are accordant, the new one operates normally.

  • Page 57: Appendix 1 Technical Parameter

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Appendix 1 Technical Parameter Table 1 Technical parameters Parameter Category Parameter Description Operating temperature -5°C ~ 40°C Storage temperature -40°C ~ 70°C Altitude ≤ 2000m Environmental Pollution degree Overvoltage level Other No conductive dust or erosive gases.
  • Page 58 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Parameter Category Parameter Description DC output overvoltage alarm point Default: 399 ± 1Vdc, configurable through controller DC output overvoltage alarm recovery Default: 396 ± 1Vdc point DC output alarm and protection DC output under-voltage alarm point Default: 315 ±...
  • Page 59 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Parameter Category Parameter Description DC distribution cabinet ≤ 300 Mechanical Weight (kg) Controller ≤ 2 Rectifier ≤ 14 Note: The parameters in this table are for single rectifier cabinet...

  • Page 60: Appendix 2 Glossary

    Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Appendix 2 Glossary Amb.Temp Ambient Temperature Alternating Current Batt Battery Boost Charging BLVD Battery Lower Voltage Disconnection CONFORMITE EUROPEENNE Cross Sectional Area Capacity CommMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Charging...
  • Page 61 Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 62 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

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