Alfa Laval Toftejorg SaniJet 25 Instruction Manual
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Alfa Laval Toftejorg SaniJet 25 Instruction Manual

Alfa Laval Toftejorg SaniJet 25 Instruction Manual

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Instruction Manual
Alfa Laval Toftejorg
With
• Standard
• Q-doc (3.1 Inspection Certificate – EN 10204)
• Q-doc + FAT-SAT (Qualification Documentation)
• ATEX Certification in accordance with Directive 94/9/EC
• USP Class VI materials
TM
SaniJet 25
IM-TE91A760_EN12
ESE01842EN
Date of issue: January 13, 2015
First published: May 2004
Original manual

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Summary of Contents for Alfa Laval Toftejorg SaniJet 25

  • Page 1 Instruction Manual Alfa Laval Toftejorg SaniJet 25 With • Standard • Q-doc (3.1 Inspection Certificate – EN 10204) • Q-doc + FAT-SAT (Qualification Documentation) • ATEX Certification in accordance with Directive 94/9/EC • USP Class VI materials IM-TE91A760_EN12 ESE01842EN Date of issue: January 13, 2015...

  • Page 3: Table Of Contents

    Contents Contents Contents ........................1 Toftejorg SaniJet 25, Product Program ................. 3 Introduction ....................... 5 Marking ........................6 Serial number explanation ....................6 ATEX Marking ......................7 Serial number explanation ....................7 Intended use ......................8 Patents and trademarks .................... 8 General Description ....................
  • Page 4 Symptom: Slow or no rotation of machine ................77 Symptom: Jets are incoherent within 1 m of the nozzles ........... 77 How to Order Spare Parts ..................78 How to contact Alfa Laval Tank Equipment ............. 78 Misc. Contents ........................79 EC Declaration of Conformity with ATEX ..............

  • Page 5: Toftejorg Sanijet 25, Product Program

    ATEX approved machine for use in explosive atmospheres. Category 1 for installation in zone 0/20 in accordance to Directive 94/9/EC. Ex II 1 GD c T140°C. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 3 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 6 TE20J00X-X6 1½” ISO Dairy pipe ø38 x 1.2 TE20J00X-X7 1“ ANSI/Sch.40S ø33.4 x 3.38 TE20J00X-X8 NW40 ø41 x 1.5 Page 4 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 7: Introduction

    25 and its hygienic state and how to test the SaniJet 25 after maintenance. If the SaniJet 25 stops rotating unintentionally within the warranty period, please return the machine to Alfa Laval Kolding A/S. Please do not try to fix any mechanical problems before shipping. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 5 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir.

  • Page 8: Marking

    Marking Marking Alfa Laval tank cleaning machines are all marked to allow for recognition of type of machine, machine name, Serial number and manufacturing address. The marking are placed on the body of the tank cleaning machine. Marking area Note: The illustrations and specifications contained in this manual were effective at the date of printing.

  • Page 9: Atex Marking

    Changes to the machine are not allowed without approval by the person responsible for the ATEX certification at Alfa Laval Tank Equipment. If changes are made – or spare parts other than Alfa Laval original spare parts are used - the EC Type Examination certification (the ATEX Directive) is no longer valid.

  • Page 10: Intended Use

    This Instruction Manual is published by Alfa Laval Kolding A/S without any warranty. Improvements and changes to this Instruction Manual may at any time be made by Alfa Laval Kolding A/S without prior notice. Such changes will, however, be incorporated in the next editions of this Instruction Manual.

  • Page 11: General Description

    In addition the machine is proven to be sterilizable based on EHEDG test (Doc. 5). It is produced according to Alfa Laval Kolding’s ISO 9001 International Standard certified quality system. All parts are made from certified material and all non-metal parts are made from FDA and EU compliant materials and also available as USP Class VI materials.
  • Page 12 A welding adaptor, depending on downpipe dimensions, comes as standard with the machine. Page 10 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 13: Technical Data

    Materials Stainless steel AISI 316L, SAF 2205, PEEK, EPDM, PFA HP, PTFE Dimensions All dimensions are given in mm Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 11 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 14: Performance Data

    Current graphs are Cleaning time, complete pattern for the new configuration. Page 12 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 15: Contents

    Instruction Manual - Installation Contents Contents ........................13 ..................15 General Installation Instructions ................17 Special Conditions for Safe Use – ATEX Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 13 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 16 Page 14 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 17: General Installation Instructions

    The SaniJet 25 tank cleaning machine should be installed in vertical upright position with the connections pointing upward. Failure to do so means that the Toftejorg SaniJet 25 is no longer gravity drainable (influences cleanability and increases risk of corrosion) and the maintenance intervals may be shortened.
  • Page 18 For further information see CENELEC R044-001 Safety of Machinery, guidance and recommendations for the avoidance of hazards due to static electricity. Page 16 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 19: Special Conditions For Safe Use - Atex

    In addition to the above mentioned precautions relating to the ATEX guidelines Directive 94/9/EC of March 23 1994, the general safety precautions, page 22, must be observed. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 17 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 20 Page 18 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 21: Contents

    Cleaning Media ..........................21 Product ..........................21 Pressure ........................21 Temperature After Use Cleaning ........................21 ....................... 22 Safety Precautions Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 19 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 22 Page 20 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 23: Operation

    EPDM. Normal detergents, moderate solutions of acids and alkalis will be acceptable. Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures, as well as certain hypochlorites should be avoided. If you are in doubt, contact your local Alfa Laval sales office. Note: PEEK is not resistant to concentrated sulphuric acid...

  • Page 24: Safety Precautions

    Never open tank and dismount the machine without checking previous tank contents and necessary precautions. Page 22 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 25: Contents

    Symptom: Jets are incoherent within 1 m of the nozzles ............77 ..................... 78 How to Order Spare Parts ................78 How to contact Alfa Laval Tank Equipment Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 23 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 26 Page 24 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 27: Preventive Maintenance Guidelines

    In order to ensure compliance with the ATEX regulations for service and repair in accordance with EN 60079-19, all service and repair of ATEX approved machines should be performed by Alfa Laval Tank Equipment, Kolding, Denmark, or Alfa Laval service centre approved by ALTEQ.

  • Page 28: Service And Repair Of Machines Ordered With Q-Doc

    The spare part is sent to the customer incl. 3.1 Cert. + FDA Declaration of Conformity incl. Weld-Log documentation (if necessary) as hardcopy. This service information will not be recorded in the Alfa Laval Q-Doc folder. The customer has to perform all Qualification tests and documentation (FAT, SAT, IQ &...

  • Page 29: Maintenance Intervals And Service Kits Selection

    Maintenance intervals and Service Kits selection Maintenance intervals and Service Kits selection Alfa Laval Service Kits for Tank Cleaning Machine type Toftejorg SaniJet 25 available in three levels: Inspection Kit, Minor Service Kit and Major Service Kit. 200 hour 200 hour...

  • Page 30: Te20J299 And Te20J299-01 Major Service Kit F. Sanijet 25

    Check surfaces for product residues and clean all parts before assembly. Assembly of the machine is described on the following pages. Page 28 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 31: Assembly Drawing

    Assembly drawing Assembly drawing Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 29 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 32: Reference List Of Parts

    Stainless steel Spare part o TE52D558 Welding adaptor (1½”BPE US/SWG) Stainless steel Spare part 19.2 TE52D561 Gasket Polymer Wear part Page 30 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 33 Stainless steel Spare part o TE52D558 Welding adaptor (1½”BPE US/SWG) Stainless steel Spare part 19.2 TE52D561 Gasket Polymer Wear part Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 31 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 34 FDA Declaration of Conformity TE20XXXX-5X USP Class VI (if possible) TE20XXXX-6X TSE Declaration (if possible) • Weld-Log documentation (if necessary) as hardcopy Page 32 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 35: Toolkit And Tools For Assembly And Disassembly

    All tool surfaces that come into contact with the machine shall be of a material that is not cored and free of imperfections and soil. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 33 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 36: Disassembly

    Let the bolt ends slide on-top of the jaws. With the SaniJet 25 centred between the jaws tighten the bench vise. Page 34 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 37 Loosen the stem nut (Pos. 4) with the ring key (TE20J393) just enough to be able to loosen the stem nut by hand. Large torque might be needed to loosen the stem nut. Right handed thread. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 35 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 38 Remove the assembled top parts from the machine (lift vertically) Remove assembled plant gear (Pos. 12) from the gear ring (Pos. 13.2) Page 36 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 39 Remove the assembled gear ring (Pos. 13.2) from the body and remove the 6 seal rings (Pos. 13.4) 10. Remove the two O-rings (Pos. 9 and 10) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 37 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 40 (Pos. 15). Left handed thread. When hub nut is loosened screw of with hands. 13. Remove hub nut (Pos. 15) from body. Lift vertically. Page 38 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 41 14. Remove O-rings (Pos. 9 and 10 – Same as those used at other end of body) 15. Assembled parts after disassembly into main subassemblies. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 39 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 42: Disassembly Of Lower Parts (Hub)

    1. Place the fixture for nozzle (TE20J366) into the bench vise and secure it Place the hub assembly into the fixture for nozzle (TE20J366) Page 40 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 43 Remove the bevel gear (Pos. 14), the O-rings (Pos. 16 and 17) and the ball race (Pos. 5 – identical with the one used around the stem) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 41 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 44 Carefully lift the hub nut (Pos. 15) of the Nozzle head (Pos. 18) while keeping it horizontal to avoid damaging the surfaces. Parts from the disassembled lower part (Hub) Page 42 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 45: Disassembly Of Top Parts (Cone And Turbine)

    Drift f. bushings 1. Fasten the stem fixture (TE20J360) in bench vise. Put the cone assembly onto the stem fixture (TE20J360) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 43 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 46 Loosen the cone (Pos. 1.1) by hand while lifting the cone vertically and finally remove the cone (Pos. 1.1) Page 44 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 47 Disassembly of top parts (Cone and turbine) Remove the impeller assembly Remove the O-rings (Pos. 6 and 7) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 45 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 48 Carefully lift the stem nut (Pos. 4) off the stem (Pos. 8) while keeping it horizontally to avoid scratching the surfaces Remove the ball race (Pos. 5) from the stem (Pos. 8). Page 46 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 49 10. Push out bushing (Pos. 1.2) from the top of the cone using the drift (TE81B139) tool 11. Parts from disassembled top parts Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 47 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 50: Disassembly Of Impeller Shaft Assembly

    Remove impeller (Pos. 3.2) from impeller shaft (Pos. 3.1). Remove the two O-rings (Pos. 3.3) from the impeller (Pos. 3.2) Page 48 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 51: Disassembly Of Gear Ring (Bearing For Body - Pos. 13.3)

    Standard toolkit Ref. nr Description TE81B139 Drift Hammer Push out bearing for body (Pos. 13.3.) using the drift (TE81B139) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 49 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 52: Disassembly Of Planet Gear (Bushing - Pos. 11.1)

    Mount the assembly up-side-down in the bench vise and gently hammer the bushing out using the drift. Page 50 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 53: Assembly

    O-ring TE20J542 Shaft end Tools need for assembly Standard toolkit Ref. nr Description TE20J392 Fixture tool f. hub and turbine TE81B156 Torque wrench (4-24 Nm) – ¼” TE81B158 NV9 socket, long, ¼” Instruction Manual, Toftejorg SaniJet 25 Page 51 IM-TE91A760-EN5...
  • Page 54 Secure the turbine shaft fixture (TE20J392) to hold the impeller shaft (Pos. 3.1) in the bench vise Insert turbine shaft (Pos. 3.1) into turbine shaft fixture (TE20J392) Page 52 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 55 Screw the shaft end (Pos. 3.4) into the turbine shaft (Pos. 3.1) using the torque wrench (TE81B156) and NV9 spanner socket (TE81B158). Tighten with torque of 10-12 Nm. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 53 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 56: Assembly Of Cone

    Description TE20J510 Cone TE20J514 Bushing TE51T212 Gasket Tools need for assembly Standard toolkit Ref. nr Description TE81B139 Drift Hammer Page 54 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 57 Mount bushing (Pos. 1.2) in cone (Pos. 1.1) using the drift punch (TE81B139) to put it in place Use hammer to gently fix the bushing (Pos. 1.2) in its place. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 55 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 58 Mount the gasket (Pos. 2) into the groove at the bottom of the thread at the top of the cone (Pos. 1.1) Page 56 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 59: Assembly Of Top Parts

    Fixture tool f. stem TE81B159 NV36 Ring/Fork key Brush for applying grease Glass of water Grease compliant with FDA (if allowed) Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 57 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 60 Fit the stem (Pos. 8) onto the fixture tool kit for stem (TE20J360) Place the ball retainer with balls (Pos. 5) onto the grove on the stem (Pos. 8). Page 58 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 61 O-rings behave when screwing the cone (Pos. 1.1.) onto the stem. Mount O-ring (Pos. 6) in groove around stem and O-ring (Pos. 7) in groove inside stem Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 59 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 62 If the food graded/FDA compliant grease is not allowed into the SaniJet 25 for some reason, it is recommended to be very careful when joining threaded parts. Place turbine assembly into the stem (Pos. 8) Page 60 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 63 The stop you feel is two surfaces connecting. 11. Check that the turbine assembly can move freely in the top part assembly Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 61 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir.

  • Page 64: Assembly Of Lower Parts

    Fixture tool f. hub and turbine TE81B159 NV36 Ring/Fork key Brush for applying grease Glass of water Grease compliant with FDA (if allowed) Page 62 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 65 Place the nozzle head (Pos. 18) into the fixture for the nozzle (TE20J366) Lower the hub nut (Pos. 15) vertically around the nozzle head (Pos. 18). Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 63 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 66 Mount the ball retainer with balls (Pos. 5) in the groove on the hub nut (Pos. 15). Page 64 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 67 Mount the O-ring (Pos. 17) in the groove on the bevel gear (Pos. 14) 10. Screw the bevel gear (Pos. 14) on to the nozzle head (Pos. 18) thread by hand Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 65 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir.
  • Page 68 12. Check that the hub nut (Pos. 15) can rotate freely and that O-rings inside are mounted correctly (Pos. 16 and 17). Page 66 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 69: Assembly Of Planet Gear

    Mount the bushing (Pos. 11.1) on the gear frame (Pos. 12). Push down using Drift (TE81B139) and hammer. The bushing should be flush with the top of the gear frame. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 67 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 70: Assembly Of Gear Ring

    Mount bearing for body (Pos. 13.3) on the gear frame (Pos. 13.2). Use Drift (TE81B139) and hammer to apply pressure. Page 68 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 71: Assembly Of Body Parts

    Assembled gear ring Assembled planet gear TE51T141 or O-ring TE51T196 TE51T140 or O-ring TE51T197 13.5 TE20J550 Screw for body assembly Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 69 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 72 Let the bolt ends slide on-top of the jaws. With the SaniJet 25 centred between the jaws tighten the bench vise. Page 70 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 73 O-ring does not fit precisely to the O-ring groove, then you can stretch the O-ring. Mount the O-ring (Pos. 10) in the O-ring groove inside the body (Pos. 13.1). Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 71 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 74 Lower the assembled top parts onto the threads. Catch the thread while turning the stem nut (Pos. 4) by hand. Page 72 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 75 11. Tighten the stem nut (Pos. 4) until you feel a stop and then tighten a bit more (the stop you feel are two surfaces connecting). 12. Loosen the bench vise and turn the assembly 90 degrees. Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 73 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...
  • Page 76 17. Lower the assembled lower parts while trying to fit the bevel gear wheels into each other. Then tighten the hub nut (Pos. 15) only by hand. Note: Left handed thread!! Page 74 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 77 19. Tighten the hub nut (Pos. 15) until you feel a stop and then tighten a bit more (the stop you feel are two surfaces connecting). Note: Left handed thread!! 20. The assembly of SaniJet25 is finished Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 75 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC...

  • Page 78: Checking The Assembly Of Body Parts

    Check the O-rings (Pos. 10) and see if they are in place. At last it is highly recommended to test the machine in working conditions. Page 76 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 79: Trouble Shooting Guide

    Fault finding Guidevanes in the nozzles are clogged a). Visually inspect the inside of nozzles to see if product is trapped. If so remove unwanted objects using either pressurized air or pointy object. Instruction Manual, Toftejorg SaniJet 25 Page 77 IM-TE91A760-EN5...

  • Page 80: How To Order Spare Parts

    In connection with ordering of spare parts for machines originally delivered with Q-doc (Qualification Documentation) please note that all service and repair should be performed by Alfa Laval Tank Equipment A/S, Ishoej, Denmark, see page 26 “Service and Repair of machines ordered with Q-Doc”.

  • Page 81: Contents

    EHEDG certificate of self-cleanability ............85 Declaration of compliance for food contact materials ................86 ATEX-Special Conditions for safe use Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 79 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 82 Page 80 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 83: Ec Declaration Of Conformity With Atex

    EC Declaration of Conformity with ATEX EC Declaration of Conformity with ATEX Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 81 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 84: Declaration Of Conformity, En 10204, Sub Clause 2.2 Test Report

    Declaration of Conformity, EN 10204, sub clause 2.2 Test Report Declaration of Conformity, EN 10204, sub clause 2.2 Test Report Page 82 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 85 Declaration of Conformity, EN 10204, sub clause 2.2 Test Report Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 83 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 86: Ehedg Certificate Of Self-Cleanability

    EHEDG certificate of self-cleanability EHEDG certificate of self-cleanability Page 84 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...

  • Page 87: Declaration Of Compliance For Food Contact Materials

    Declaration of compliance for food contact materials Declaration of compliance for food contact materials Instruction Manual, Toftejorg SaniJet 25 Page 85 IM-TE91A760-EN5...

  • Page 88: Atex-Special Conditions For Safe Use

    This product fully complies to ATEX category 1 as long as the 5 special conditions above are adhered to. Please read the above conditions prior to installation & ensure that all conditions are met. Page 86 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 89 Instruction Manual, Alfa Laval Toftejorg SaniJet 25 Page 87 Standard machines, machines delivered with Q-Doc and/or ATEX certification, Dir. 94/9/EC IM-TE91A760_EN12...
  • Page 90 Alfa Laval in brief Alfa Laval is a leading global provider of specialized products engineered solutions. Our equipment, systems and services are dedicated to helping customers to optimize performance their processes. Time and time again. We help our customers to head, cool,...

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