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Duratech HD-9 Operating Instructions Manual

Industrial tub grinder
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HD-9
TM
Industrial Tub Grinder
Serial Number JJ0101 and Up
Manual 1:
Operating Instructions
P. O . B
1 9 4 0 , J
, N D 5 8 4 0 2 - 1 9 4 0
O X
A M E S T O W N
N
2002
0500095
OVEMBER

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Summary of Contents for Duratech HD-9

  • Page 1 HD-9 Industrial Tub Grinder Serial Number JJ0101 and Up Manual 1: Operating Instructions P. O . B 1 9 4 0 , J , N D 5 8 4 0 2 - 1 9 4 0 A M E S T O W N...
  • Page 2 Clearing the Way for a Better Tomorrow...
  • Page 3 HD-9™ Industrial Tub Grinder as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit.
  • Page 4 Clearing the Way for a Better Tomorrow...
  • Page 5 DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of this Industrial Grinder as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time.

  • Page 6: Table Of Contents

    1.10 Fire Prevention ....................12 1.11 Fire Extinguishers ..................13 Section 2: Introduction ............15 2.1 Description of the DuraTech Industrial Tub Grinder ........15 2.2 Electronic governor ..................16 2.3 Rotor clutch ..................... 16 2.4 Torque limiter ....................16 2.5 Rotor .......................
  • Page 7 3.21 Grinding wet material ..................35 3.22 Preparing the HD-9 for transport ..............35 3.23 Preparing the HD-9 for operation after transport ......... 36 3.24 Preparing the HD-9 for storage ..............37 3.25 Removing the HD-9 from storage ..............37 3.26 Installing a screen ..................
  • Page 8 5.8 Hammermill maintenance ................58 5.9 Fixed hammer maintenance and replacement ..........59 5.10 Swinging hammer replacement and maintenance ......... 60 Section 6: Troubleshooting the HD-9 ........63 6.1 Troubleshooting the electronic governor system ..........63 6.2 General Troubleshooting .................. 67 6.3 Troubleshooting Microtronics wireless remote controls ........

  • Page 9: Manual 1: Operators Instructions

    HD-9 Industrial Tub Grinder Serial Number JJ0101 and Up Manual 1: Operating Instructions H D - 9 O P E R A T I N G I N S T R U C T I O N S...

  • Page 10: Purpose

    The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your HD-9. There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer.

  • Page 11: 1.1 Safety-Alert Symbols

    Operators of the HD-9 are required to wear head, eye, and ear protection as well as clothing appropriate for the application. Individuals with loose clothing, unrestrained long hair, jewelry, or other accessories which may hang loosely away from the body should not be allowed on or near the machine.
  • Page 12 DuraTech uses industry accepted ANSI standards in labeling its products for safety and operational characteristics. Safety-Aler ety-Aler ety-Aler ety-Alert Symbol ety-Aler t Symbol t Symbol t Symbol t Symbol Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol.

  • Page 13: 1.2 Operator - Personal Equipment

    Do not operate a HD-9 when you are fatigued. Be alert - If you get tired while operating your HD-9, take a break. Fatigue may result in loss of control. Working with any industrial equipment can be strenuous. If you have any...

  • Page 14: Machine Safety Labels

    Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: OBJECTS THROWN BY MACHINE. Do not operate without wearing safety glasses and a hard hat.
  • Page 15 DANGER: ROTATING PART HAZARD STAY OUT OF TUB WHEN ENGINE IS RUNNING Keep others away. 6500212 Place all controls in neutral, stop engine, remove key, and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging, or entering the tub for any reason.

  • Page 16: Shielding

    Shielding The HD-9 is equipped with shielding. All Shields should be kept in place during operation. Bodily injury may occur if the unit is operated without shields. WARNING: Shields are installed for your protection and to keep material off machine parts. Do not operate this Industrial Tub Grinder without shields in place and in operating condition.

  • Page 17: 1.6 Thrown Objects And Operator Safety

    Keeping the tub covered with DuraTech Industries Tub Covers will also reduce the risk of potential injury or property damage. Use of a Tub Cover will not reduce the area over which thrown objects may fall, but it does reduce the percentage of objects thrown from the tub.
  • Page 18 WARNING: To minimize the potential risk of injury or property damage, the operator must: a) Place side B towards open areas, away from property and people. b) Load the grinder from side A with a loader equipped with an enclosed cab.

  • Page 19: Service And Maintenance

    Shut off engine, remove the key and tag the machine out for maintenance. Before working on or near the HD-9 for any reason such as servicing, inspecting or unclogging the machine: •...

  • Page 20: Towing

    INSTRUCTIONS OR THOSE THAT FOLLOW WITHIN THIS MANUAL MAY RESULT IN SEVERE INJURY OR DEATH. THIS GRINDER IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN DEFINED IN THE OPERATOR’S MANUAL, ADVERTISING MATERIALS AND OTHER PERTINENT WRITTEN MATERIAL PREPARED BY DURATECH INDUSTRIES INTERNATIONAL, INC. 1.10 Fir Fire Pr...

  • Page 21: Fire Extinguishers

    Extinguishers s s s s Fire extinguishers are provided on this DuraTech grinder in the unlikely event that a fire does start on the grinder. An extinguisher is located on both sides of the machine near the front of the engine compartment. The extinguishers are ABC dry chemical extinguishers that are appropriate for use with all materials normally encountered on a tub grinder.
  • Page 22 Read the label on your extinguisher now, most extinguishers have descriptions of this method, and an estimated working time. If an extinguisher is only partially used, the dry chemical will jam in the seals, allowing the extinguisher to loose its pressure charge in less than an hour, making it useless to you.

  • Page 23: Section 2: Introduction

    Section 2: Introduction 2.1 Description of 2.1 Description of 2.1 Description of the Dur the Dur the Dur the DuraT aTec ech Industrial h Industrial h Industrial h Industrial T T T T T ub Grinder ub Grinder ub Grinder ub Grinder 2.1 Description of 2.1 Description of...

  • Page 24: Electronic Governor

    2.2 Electr 2.2 Electr 2.2 Electronic g onic g onic g onic go o o o o v v v v v er ernor 2.2 Electr 2.2 Electr onic g The Model RCB93 Electronic Governor regulates the speed at which the tub rotates. The electronic governor has two modes of operation, the Engine (Auto) mode and the Tub (Manual) mode.

  • Page 25: Rotor

    1/2 to completely full during grinding operating. The HD-9’s tub can be tilted 90 degrees for access to the rotor, screens, and drive line. The tub has an electronic safety switch that will not allow the tub to be raised with the rotor turning.

  • Page 26: Tub Cover (Optional)

    The conveyor system on the HD-9 consists of a belly conveyor and a discharge conveyor. The belly conveyor transfers the ground material from the rotor to the discharge conveyor. The discharge conveyor then moves the material away from the unit.

  • Page 27: Overview Of The Hd-9 Operator Controls

    HD-9 oper the HD-9 oper the HD-9 oper the HD-9 opera a a a a tor contr tor contr tor controls tor contr 2.13 2.13 w of the HD-9 oper tor contr figure 2.3a...

  • Page 28: Other Operator Controls

    2.13.2 2.13.2 Other oper Other oper Other opera a a a a tor contr tor contr tor contr 2.13.2 2.13.2 2.13.2 Other oper Other oper tor contr tor controls figure 2.6 control access panel and clutch lever clutch lever control access panel battery box Clutch lever...

  • Page 29: Section 3: Operation

    Also make sure that anyone who will assist you in the operation or maintenance of this machine understands how the machine operates. Before operating the HD-9 Industrial Tub Grinder, perform an inspection that includes the following items. As each task is performed, check or initial the adjacent box.

  • Page 30: Starting The Industrial Tub Grinder

    3.2 Star 3.2 Star ting the Industrial ting the Industrial T T T T T ub Grinder ting the Industrial ub Grinder ub Grinder 3.2 Star 3.2 Star 3.2 Starting the Industrial ting the Industrial ub Grinder ub Grinder NOTE: The engine will start easier at cool temperatures by use of a starting aid. A block heater or other means can be used to warm the engine.

  • Page 31: If The Engine Fails To Start

    3.3 If 3.3 If 3.3 If the engine f the engine f the engine fails to star the engine f ails to star ails to star ails to start t t t t 3.3 If 3.3 If the engine f ails to star If the engine doesn’t start on the first try, perform the following steps: Wait two minutes before attempting to restart.

  • Page 32: Normal Shutdown Procedure

    Inspect the radiator and radiator screens. Clean if necessary. Check tension and condition of the fan belt. Allow engine to cool and check the coolant level. Attempt to restart engine following the normal starting procedure. If the engine will not continue running, contact a qualified mechanic. 3.6 Nor 3.6 Nor 3.6 Normal shutdo...

  • Page 33: Emergency Shutdown Procedure

    3.7 Emer 3.7 Emer 3.7 Emerg g g g g enc ency shutdo y shutdo y shutdown pr y shutdo wn pr wn procedur wn pr ocedur ocedur ocedure e e e e 3.7 Emer 3.7 Emer y shutdo wn pr ocedur figure 3.1 engine kill button, tattle-...

  • Page 34: Jjo150

    DuraTech tub grinders. On the HD-9 John Deere engines, power must be supplied to the engine harness in order for the engine to run. The engine harness is connected to the [NC] terminal of the Murphy relay so, power is only supplied to the engine harness when the Murphy relay button is pushed in.

  • Page 35: Parts Of The Electronic Governor

    ts of ts of the electr the electr onic g onic g onic go o o o o v v v v v er arts of ts of ts of the electr the electr the electronic g onic g ernor For an illustration of the electronic governor, see figure 3.2 FUSE LIGHT This light is on whenever the electronic governor is receiving power.

  • Page 36: Operation Of The Electronic Governor

    figure 3.2 speed lights fuse light electronic governor controls sensor light range switch tub mode switch engine load NOTE: some knob tub speed knob units may be labeled automatic and manual 3.10 Oper 3.10 Oper 3.10 Opera a a a a tion of tion of tion of the electr tion of...

  • Page 37: Calibration Of The Electronic Governor

    To calibrate the electronic governor, perform the following steps: Begin calibration procedure with HD-9 Tub Grinder completely shutdown. Place the MODE switch in the OFF position and the RANGE switch in the H-High position. Rotate the TUB SPEED KNOB fully clockwise toward the rabbit position.

  • Page 38: 3.13 Raising The Tub

    3.13 Raising the tub 3.13 Raising the tub 3.13 Raising the tub 3.13 Raising the tub 3.13 Raising the tub NOTE: If the grinder becomes plugged or if the rotor requires maintenance, do not raise the platform with the tub full of material. To raise the tub, perform the following steps: 1.

  • Page 39: Lowering The Tub

    3.14 Lo 3.14 Lo 3.14 Lo 3.14 Lo 3.14 Low w w w w ering the tub ering the tub ering the tub ering the tub ering the tub conveyor raise/ To lower the tub, perform the following steps: lower switch Clear the area of equipment and personnel.

  • Page 40: Operating The Grinder Using The Remote Radio Option

    3.17 Oper 3.17 Oper 3.17 Opera a a a a ting the g ting the g ting the g rinder using the r rinder using the r emote r emote r adio option adio option 3.17 Oper 3.17 Oper ting the g ting the grinder using the r rinder using the r rinder using the remote r...
  • Page 41 When both the red and yellow LEDs are on, the transmitter is in configuration/program mode. Mode of operation The Omnex Origa system has several modes of operation. The mode preset for DuraTech Industries is: The Power ON (green) button powers up the transmitter. Output 9 is energized when the Power ON button is pressed All functions are shut off when the Power OFF button (red button) is pressed.

  • Page 42: 3.18 Grinding

    3.18 Grinding 3.18 Grinding 3.18 Grinding 3.18 Grinding 3.18 Grinding Before you begin grinding, start the machine and check the direction of the tub’s rotation. Also check the electronic governor for proper operation. Watch for unusual or excessive vibration. If any occur, immediately shut off the power. Determine the cause and correct it before starting the grinder again.

  • Page 43: A Grinding With Tub Cover

    If your HD-9 is equipped with a tub cover, then place tub cover in the fully open position. Raise the discharge conveyor into the transport position shown in figure 3.3, and engage the transport locks When raising the conveyor, do not exceed an engine speed of 1000 RPM.

  • Page 44: Preparing The Hd-9 For Operation After Transport

    To prepare the HD-9 for operation after transport, perform the following steps: Check the location. • Are there power lines, branches, roof trusses, etc. that will obstruct the operation of the conveyor and the loading operation of the tub? •...

  • Page 45: Preparing The Hd-9 For Storage

    Start the engine. If your HD-9 is equipped with a tub cover, then place tub cover in the fully open position. Lower the conveyor for inpection and lubrication Set the discharge conveyor to desired height. When lowering or raising the conveyor, do not exceed an engine speed of 1000 RPM.

  • Page 46: Installing A Screen

    figure 3.4 hammermill, installed screen and screen hold down screen hold down screen hammermill 3.26 Installing a scr 3.26 Installing a scr 3.26 Installing a scr 3.26 Installing a scr 3.26 Installing a screen CAUTION: Follow normal shutdown procedure after tilting the tub and prior to performing any service work in the rotor area.

  • Page 47: Adjusting The Conveyor Belt Tension

    3.27 3.27 Adjusting the con Adjusting the conv v v v v e e e e e y y y y y or belt tension Adjusting the con or belt tension or belt tension 3.27 3.27 3.27 Adjusting the con Adjusting the con or belt tension or belt tension...

  • Page 48: Adjusting The Conveyor Belt Tracking

    A. When a new belt is installed, use only genuine DuraTech parts. Begin by adjusting the drive roller so that the mounting bearings are the same distance from the end of the conveyor frame. This ensures that the roller centerline is square with conveyor frame. Adjust the idler roller bolts so that they are equal on both sides of the conveyor.

  • Page 49: Sizing The Tub Drive Chain

    3.29 Sizing the tub dri 3.29 Sizing the tub dri 3.29 Sizing the tub driv v v v v e c hain hain 3.29 Sizing the tub dri 3.29 Sizing the tub dri e chain hain hain Tub drive chain is equipped with a spring tensioned frame which take up the slack in the chain during normal operation.

  • Page 50: Checking For Wear On The Friction Disc Torque Limiter

    figure 3.6 friction disk torque limiter wear indicator pin 3.31 3.31 3.31 3.31 3.31 Chec Chec Chec Checking f Chec king f king f king for w king f or w or w or w or wear on the friction disc tor ear on the friction disc tor ear on the friction disc tor ear on the friction disc tor...

  • Page 51: Engaging And Adjusting The Rotor Clutch

    3.32 Eng 3.32 Eng 3.32 Enga a a a a ging and adjusting the r ging and adjusting the r ging and adjusting the r otor c otor c lutc lutc lutch h h h h 3.32 Eng 3.32 Eng ging and adjusting the r ging and adjusting the rotor c otor c...

  • Page 52: Electro-Hydraulic Valve Coil Test

    3.33 Electr 3.33 Electr o-hy y y y y dr aulic v aulic v e coil test e coil test 3.33 Electr 3.33 Electr 3.33 Electro-h draulic v aulic v aulic valv alve coil test e coil test e coil test See the figure 3.7 for the location of the electro-hydraulic valve coil.

  • Page 53: Electro-Hydraulic Valve Calibration

    3.34 Electr 3.34 Electr o-hy y y y y dr aulic v aulic v e calibr e calibra a a a a tion e calibr tion tion 3.34 Electr 3.34 Electr 3.34 Electro-h draulic v aulic v aulic valv alve calibr e calibr tion tion...

  • Page 54: Section 5: General Maintenance

    Section 5: Section 5: Section 5: Gener Gener Gener General Maintenance al Maintenance al Maintenance al Maintenance Section 5: Section 5: Gener al Maintenance WARNING: Before servicing machine, read the Service and Maintenance section of the Safety Instructions. IMPORTANT: If for any reason arc welding is to be done, always ground rotor to frame of machine to prevent arcing in bearings.
  • Page 55 Disconnect the connectors from the equipment listed above. Move the connectors to a position that will not allow the connectors to accidentally move back and make contact with any of the pins. Connect the welding ground cable directly to the part that will be welded.

  • Page 56: Batteries

    The Lubrication Chart is a general guide for “relubrication”. Certain conditions may require a change of lubrication periods as dictated by experience. A heavy-duty, general-purpose, lithium-based grease is recommended for lubricating the HD-9 Industrial Tub Grinder. H D - 9...
  • Page 57 LUBRICATION CHART REF. LOCATION NO. OF ZERKS FREQUENCY Wheel Bearings Check Oil Level Daily/per trip Roller Chains Graphite spary Daily Rotor Bearing grease Daily Drive Line 40 hours Tub Drive Shaft 40 Hours Tub Pivot, 90 Deg Tub Tilt 40 Hours Discharge Conveyor rollers 40 Hours Discharge Conveyor pivot...
  • Page 58 figure5.1 roller chain and tub drive tub drive shaft shaft lubrication lubrication zerk, points behind hose ( Ref # 5) roller chains ( Ref # 2 ) tub drive orbit motor pivot ( Ref # 15) tub drive shaft lubrication zerk ( Ref # 5) figure 5.2 operating shaft-...
  • Page 59 figures 5.3 drive line lubrication points drive line lubrication zerks (2 of 5) ( Ref # 4 ) figures 5.4 drive line lubrication points drive line lubrication zerk ( 1 of 5) ( Ref # 4 ) figures 5.5 rotor bearing lubrication point rotor bearing lubrication zerk (1 of 2)
  • Page 60 figures 5.6 discharge conveyor roller lubrication points discharge conveyor roller (1 of 4) ( Ref # 7 ) figures 5.7 discharge conveyor roller, belly conveyor roller and discharge conveyor pivot lubrication points belly conveyor roller (1 of 4) ( Ref # 9 ) discharge conveyor pivot (1 of 2) ( Ref # 8 )
  • Page 61 figure 5.8 jack stand lubrication point Jack Stand lubrication zerk (2 of 4) (Ref # 10) Jack Stand lubrication zerk (1 of 4) (Ref # 10) figure 5.9 clutch lever Jack shaft lubrication point clutch lever Jack shaft lubrication zerk (1 of 2) (Ref # 16) figure 5.10 Optional Tub...

  • Page 62: Pressure Roller Lubrication

    figure 5.11 Tub Pivot, 90 degree tub tilt lubrication zerks tub pivot, 90 degree tub tilt (Ref # 6) 5.4 Pr 5.4 Pr 5.4 Pr 5.4 Pr 5.4 Pressur essur essur essur essure r e roller lubrica oller lubrica oller lubrica oller lubrica oller lubrication tion...

  • Page 63: Brake Component Lubrication

    e component lubrica e component lubrica tion tion Brak ake component lubrica e component lubrica e component lubrication tion tion A schedule for the periodic lubrication of brake components should be established by the operator on the basis of past experience and the severity of operating conditions.
  • Page 64 FREQUENCY OF SERVICE Camshaft roller journals, anchor pins, slack adjusters every 25,000 to 30,000 miles or every six months depending on severity of operating conditions. (For off highway use: service every 4 months depending on severity of operating conditions.) CAUTION: Care must be exercised when lubricating the camshaft bushings and anchor pins. Over lubrication could cause a safety problem as brake linings become saturated with lubricants.

  • Page 65: Hydraulic System

    Check the hydraulic oil regularly, and if the oil has a burnt smell or milky appearance, change it immediately. DuraTech Industries recommends using Conoco Hydroclear Power Tran Fluid if your machine has a Hydroclear decal on the hydraulic tank. Other acceptable fluids include Mobil 423, Farmland Super HTB, or other similar fluids.

  • Page 66: Hammermill Maintenance

    5.8 Hammer 5.8 Hammer mill maintenance mill maintenance 5.8 Hammer 5.8 Hammer 5.8 Hammermill maintenance mill maintenance mill maintenance Visually examine the mill to see if any of the internal parts show excessive wear. These parts should include liners, rotor discs and the holes in the discs that support the rods. Enlarged holes can cause rods to break or bend. Also check rods, rod locking or retaining devices, hammers, screens, screen tracks and hold downs, main shaft, platform locking devices, hinges or anything else that could wear and perhaps fail and causing damage to the hammermill and/or personnel if not properly maintained.

  • Page 67: Fixed Hammer Maintenance And Replacement

    5.9 Fix 5.9 Fix ed hammer maintenance and r ed hammer maintenance and r ed hammer maintenance and re e e e e placement placement placement 5.9 Fix 5.9 Fix 5.9 Fixed hammer maintenance and r ed hammer maintenance and r placement placement CAUTION: Disengage the driveline clutch.

  • Page 68: Swinging Hammer Replacement And Maintenance

    5.10 Swinging hammer r 5.10 Swinging hammer r 5.10 Swinging hammer re e e e e placement and maintenance placement and maintenance placement and maintenance 5.10 Swinging hammer r 5.10 Swinging hammer r placement and maintenance placement and maintenance CAUTION: Disengage the PTO, shut off the engine and remove the key before working on the tub. When installing or changing hammers, be sure to follow the hammer diagram carefully.
  • Page 69 figure 5.15 fixed hammer pattern (32 hammers) H D - 9 O P E R A T I N G I N S T R U C T I O N S...
  • Page 70 figure 5.16 full set swing (58 hammers) figure 5.17 1/2 Set Swing (32 hammers) H D - 9 O P E R A T I N G I N S T R U C T I O N S...

  • Page 71: Section 6: Troubleshooting The Hd-9

    Section 6: Troubleshooting the HD-9 6.1 T T T T T r r r r r oub oubleshooting the electr leshooting the electr leshooting the electr leshooting the electronic g onic g onic go o o o o v v v v v er...
  • Page 72 3. Replace the electronic governor. 3. The electronic governor is faulty. ELECTRONIC GOVERNOR HARDWARE TEST NOTE: HD-9 uses a 12 volt system. Power source: 12 volts DC Red wire + positive pin A wiring harness Black wire - Negative Pin B wiring harness Test output voltage to valve DC Red wire + positive pin D wiring harness.
  • Page 73 Test the electronic governor with power supplied to the governor control box and the mode switch set to the tub position. The grinder does not need to be running for this test. Disconnect the wiring harness at the valve. With a voltmeter set for 12 volts DC, connect the red lead of the voltmeter to the red lead of the wiring harness and black lead to the black wire.
  • Page 74 MANUAL OVERRIDE NOTE: If there is an electrical failure with the machine, it may still be able to grind. To grind using manual override, perform the following steps: Switch the electronic governor off. To access the electro-hydraulic valve, open the left side engine panels. Remove the rubber end cap and loosen the jam nut on the electro-hydraulic valve.

  • Page 75: General Troubleshooting

    6.2 Gener 6.2 Gener 6.2 General al al al al T T T T T r r r r r oub leshooting leshooting 6.2 Gener 6.2 Gener oubleshooting leshooting leshooting table 6.3 general troubleshooting n i r y t i .

  • Page 76: Troubleshooting Microtronics Wireless Remote Controls

    T T T T T r r r r r oub oubleshooting Micr leshooting Micr leshooting Micr leshooting Micr leshooting Microtr otronics wir onics wir onics wir onics wir onics wireless r eless r eless r eless r eless remote contr emote contr emote contr emote controls...
  • Page 77 If the transmitter battery is good and the antenna assembly appears to be functioning correctly but a signal is not recognized by the receiver [RF indicator lamp (10) comes on when a signal is recognized], replace the transmitter and receiver or return the transmitter and receiver to DuraTech. Engine Shutdown Check Once again press and hold the ENG button on the transmitter.
  • Page 78 If the problem appears to be in the radio control transmitter or receiver, replace both components or return both components to DuraTech for repairs. Replacement transmitters (C band part no. 5700308 or D band part no. 5700257 ) can be obtained from DuraTech to replace lost or damaged transmitters. Address codes can be matched to the existing radio receiver by removing the appropriate diodes from the transmitter circuit board to match your previous transmitter.
  • Page 79 figure 6.4 matching receiver and transmitter frequencies (for tub forward/reverse check refer to figure 6.3) H D - 9 O P E R A T I N G I N S T R U C T I O N S...

  • Page 80: 6.4 Troubleshooting Omnex Wireless Remote Controls

    6.4 Troubleshooting Omnex Wireless Remote Controls The OMNEX ORIGA is a portable, long range, programmable, 8-channel radio remote control unit for 10 to 32VDC operated fixed and mobile equipment. Designed as a safe, compact and easy-to-use radio remote control, the ORIGA puts complete control where it is needed most: with the operator.
  • Page 81 The Yellow LED to the right of the GREEN Power Button and the Red LED to the left of the GREEN Power button will begin flashing rapidly. Enter the programming values. The programming values for DuraTech are 1266888888. Press and hold the SETUP button on the R100E Receiver (approx. 5 sec.). The Yellow Setup LED will start flashing slowly while the R100E Receiver enters into programming mode.
  • Page 82 REPLACING BATTERIES Install batteries by removing the battery cover using a slotted screwdriver and inserting 4 "AA" Alkaline batteries. Orientation for batteries is embossed inside the battery housing. WIRING SCHEMATIC FOR THE R100e RECEIVER H D - 9 O P E R A T I N G I N S T R U C T I O N S...

  • Page 83: Appendix A: Warranty

    DuraTech Industries International Inc., reserves the right to make changes in material and/or designs of this product at any time without notice. This warranty is void if DuraTech Industries International Inc. does not receive a valid warranty registration card at its office in Jamestown, North Dakota, USA, within 10 days from date of original purchase.

  • Page 84: Appendix B: Specifications

    A A A A A ppendix B: ppendix B: ppendix B: SPECIFICA ppendix B: SPECIFICA SPECIFICATIONS SPECIFICA TIONS TIONS TIONS ppendix B: SPECIFICA TIONS Gener General Gener al al al al Gener Gener Weight ...................... 19,300 lbs. Transport Width ................. 8’ 2” (98 3/8”) Transport Height ...................
  • Page 85 Options Options Options Options Options • Radio remote that features the following commands; tub start-stop, tub forward-reverse, emergency stop, conveyor lift and optional tub cover positioning. • Magnetic roller with aluminum deflector • Engine block heater • Tub cover • Folding Conveyor •...

  • Page 86: Appendix C: Operator Training Form

    Appendix C: Operator Training Form The following personnel, by their signature, certify that they have read this manual in its entirety and comprehend its instructions. Only personnel so qualified are allowed to operate this unit. Printed Name Review Date Signature H D - 9 O P E R A T I N G I N S T R U C T I O N S...

  • Page 87: Hd-9 Documentation Comment Form

    HD-9 Documentation Comment Form DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual. Your comments help us improve the documentation to better meet your needs. • Did you find any errors? • Is the information clearly presented? •...
  • Page 88 Clearing the Way for a Better Tomorrow H D - 9 O P E R A T I N G I N S T R U C T I O N S...

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