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BHM Medical VOYAGER 550 Technical Manual

Battery and electric version 2 and 4 function ceiling lift system
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TECHNICAL MANUAL
Revision 4, August 2002
IMPORTANT: Read these instructions before installing, operating, or servicing this system
®
VOYAGER
550
BATTERY AND ELECTRIC VERSION
2 AND 4 FUNCTION
CEILING
LIFT SYSTEM
DO NOT DESTROY
BHM MEDICAL INC., 2001 TANGUAY STREET, MAGOG, QUEBEC, CANADA, JIX 5Y5
Technical Manual
Part #001.08865

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Summary of Contents for BHM Medical VOYAGER 550

  • Page 1 IMPORTANT: Read these instructions before installing, operating, or servicing this system ® VOYAGER BATTERY AND ELECTRIC VERSION 2 AND 4 FUNCTION CEILING LIFT SYSTEM DO NOT DESTROY BHM MEDICAL INC., 2001 TANGUAY STREET, MAGOG, QUEBEC, CANADA, JIX 5Y5 Technical Manual Part #001.08865...
  • Page 2 • Lifting capacity ranges from 190-360 kg (420-800 lbs.). Engineering safety factor exceeds European Standards. • Complete range of patient lift slings and supports designed and manufactured by BHM Medical Inc. using medical quality materials and fabrics. • ISO 9001 •...

  • Page 3: Table Of Contents

    DESCRIPTION OF EQUIPMENT..................7 Lift Unit ............................... 7 What's included............................7 Parts Description............................7 Dimensions ..............................7 OPERATION ........................8 How to use Voyager 550..........................8 Emergency Stop ............................9 Emergency Lowering Feature........................9 Battery Information........................... 10 Charger Specification:..........................11 MAINTENANCE ......................11 Daily Check List ............................

  • Page 4: Introduction

    INTRODUCTION INTRODUCTION Equipment Identification How to use this Manual The unit's identification number (specification, model, serial number) appears on a silver DO NOT ATTEMPT TO USE THIS nameplate attached to the back of base. EQUIPMENT WITHOUT UNDER- STANDING THIS MANUAL. Receipt of Equipment To ensure safe operation, read the entire manual carefully, especially the section on...
  • Page 5 Do not attempt to lift more than the weight limit indicated. Before attempting to transfer, the patient must be assessed by a qualified professional. BHM Medical ceiling lifts must be used by a caregiver with proper training to work with the patient to be transferred.
  • Page 6 SAFETY INSTRUCTIONS AND WARNINGS Electrical Code and local codes. It is the responsibility of the customer to have the work done by a qualified electrician. Do not splash or expose electric parts of the device to water or moisture. Check nameplate for voltage and cycle requirements. These requirements differ by country. Do not attempt to use the lift in an area that has a different voltage and cycle requirement.

  • Page 7: Description Of Equipment

    Charger • Respects EMI standards. Stopper for UK • ISO 10535. only What's included Dimensions ITEM Voyager 550 lift Battery (inside unit) Integrated Charger Stopper Rail Stopper Handset Carry bar Power cord Instruction manual 4 mm Allen Key Allen key...

  • Page 8: Operation

    OPERATION BEFORE LIFTING THE PATIENT : 1. Make sure that all straps are attached to the carry bar. How to use Voyager 550 2. Make sure the patient is comfortable. 3. Make sure the sling is not READ "SAFETY INSTRUCTIONS caught on any obstruction AND WARNINGS"...

  • Page 9: Emergency Stop

    If cord pulled too the lift. forcefully, the lift may become inoperable. VOYAGER 550 3. When you initially receive your lift the emergency stop is in the “off” position. To activate the lift, pull the red cord once gently. To re-activate pull the red cord once gently, you will hear a “click”.

  • Page 10: Battery Information

    OPERATION Once the patient is lowered safely into a The battery will not overcharge. chair or bed, call a certified technician to uses sealed lead-acid batteries. have lift serviced. Contrary to nickel-cadmium, BHM batteries Emergency Brake do not have any memory effect. Therefore, batteries should not be completely drained •...

  • Page 11: Charger Specification

    • Charger input: 120 Vac, 60 Hz, 0.5 A. (North America) / 240 Vac, 50 Hz, 0.25 A Clean the Voyager 550 with a soft dry cloth, or a (European). soft cloth lightly moistened with a mild detergent solution. Do not use any type of solvent that may MAINTENANCE damage the finish.

  • Page 12: Lubrication

    Therefore, we recommend changing for a new one. Loose threads in stitched area. 1. Place the VOYAGER 550 on a solid table. You can use two pieces of wood to secure Noticeable discoloration by having a the unit to avoid breaking the trolley.

  • Page 13: Strap Replacement

    5. Screw back the fuse holder cap Strap Replacement 1. Place the VOYAGER 550 on a solid table. You can use two pieces of wood to secure the unit to avoid breaking the trolley. Remove the cab from the chassis by...

  • Page 14: Drum Replacement

    (50 lbs.) to give a proper tension. Drum Replacement 1. Place the VOYAGER 550 on a solid table. You can use two piece of wood to secure the unit to avoid breaking the trolley. Remove 6.

  • Page 15: Horizontal Motor Replacement

    Screw back in again and put on the screw caps. Horizontal Motor Replacement 1. Place the VOYAGER 550 on a solid table. You can use two pieces of wood to secure the unit to avoid breaking the trolley. Remove the cab from the chassis by unclipping the 4 screw caps with a small blade;...

  • Page 16: Vertical Motor Replacement

    MAINTENANCE Limit Switch Replacement (For models before serial number ABL2-*F*- 1644) 1. Repeat 1 and 5 from the drum replacement instructions. 2. Unplug the 15-pin power connector from the circuit board. Remove the retaining ring on the center shaft of strap guide roll and pull the shaft out through the frame.

  • Page 17: Limit Switch Rod Replacement

    MAINTENANCE 3. Drill out the rivet that holds the limit switch rod. 4. Remove the spring that holds the rod. Purple Blue Spring Grey 3. Unscrew the 2 screws with a flat tip 5. Pull out the limit switch rod. screwdriver and the appropriate key.

  • Page 18: Maintenance Inspection Checklist

    MAINTENANCE INSPECTION CHECKLIST Maintenance Inspection Checklist THING TO BE INSPECTED BY USER ITEM INITIALLY BEFORE EVERY 2 EVERY 6 EVERY EVERY 2 EVERY MONTH MONTH YEAR YEARS LIFT DEVICE Inspect for missing hardware or broken panel. Inspect strap for wear. Recharging battery Inspect trolley in rail for damage, rust or cracks.
  • Page 19 MAINTENANCE INSPECTION CHECKLIST ITEM INITIALLY BEFORE EVERY 2 EVERY 6 EVERY EVERY 2 EVERY MONTH MONTH YEAR YEARS Inspect the welding aspect on the frame to detect cracks. Inspect connecting joints for proper attachment. Confirm the correct operation of the emergency brake by making sure it is moving freely on the drum.

  • Page 20: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ELECTRICAL SHOCK HAZARD – Before checking electrical components, remove fuses, unplug the device or disconnect battery. CAUTION: HIGH VOLTAGE FROM TEST EQUIPMENT can damage electronic circuit and other parts. What might seem to be a power failure is not always the case. First check the following: PROBLEMS TO CHECK •...
  • Page 21 TROUBLESHOOTING PROBLEMS TO CHECK charger (see diagram T-1). The voltage meter should read between 26-30 volts AC. • Contact your local dealer or representative. When you press the button to return the • Charger either does not have power or is not working lift to its charger (4 way motors only), properly, see troubleshooting question above.

  • Page 22: Parts List

    PART LIST PARTS LIST Technical-VOYAGER-550...
  • Page 23 PART LIST Technical-VOYAGER-550...
  • Page 24 DESCRIPTION A5405 VOYAGER BATTERY CAB ASSEMBLY 000.02950 PLASTIC CAP M5 000.02550 SCREW M5 X 12 HEX 000.02955 PLASTIC WASHER M5 P5002 VOYAGER 550 LABEL P5010 V550 DISPLAY LABEL P5030 EMERGENCY LOWERING LABEL 000.01038 PLASTIC CAP M5000 V550 FRAME A5220-A2 4 FONCTION TROLLEY ASSEMBLY...
  • Page 25 PART LIST ITEM NO. QTY. PART NO. DESCRIPTION 11-1 000.03635 M8 X 20 HEX SCREW 11-2 000.03960 M8 LOCKWASHER 12-1 000.00887 POP RIVET 12-2 200.05095 LIMIT ROD 13-1 460.00005 SWITCH DB2 13-2 000.00005 2-56 BOLT 13-3 000.00022 2-56 LOCKNUT 13-4 460.00015 SWITCH BLADE 14-1...
  • Page 26 PART LIST ITEM NO. QTY. PART NO. DESCRIPTION ***1 M5235 2 FONCTION TROLLEY ALUMINIUM PART ONLY A5300 CHARGER END STOPPER ASSY ***1 C5CBUL/MF-C3 BULGIN 3mm 100-120V ***1 C5CBUL3MM220 BULGIN 3mm 220-240V ***2 C8FGMC0.5 FUSES GMC 0.5A ***2 C8FGMC0.250 FUSES GMC 0.250A ***1 E7525 1.5m.
  • Page 27 PART LIST OTHER PARTS 8 BUTTON HANDSET A5600 2 BUTTON HANDSET A0093 FUSE 0.5 AMPS C8FGMC0.5 FUSE 0.25 AMPS C8FGMC0.25 FUSE 4 AMPS C8FGMA4 FUSE 15 AMPS C8FGMA15 AMP PIN EXTRACTING TOOL 318851-1 Technical-VOYAGER-550...

  • Page 28: Accessories

    2-button Product No. E0093 Product No. A5200 For VOYAGER 420 and 550 2 functions 6-button Product No. A0086 For VOYAGER 420 and 800 SUPPORT FOR ERGOFIT PLUS SLING 4 functions Product No. 700.05550 8-button Product No. A5600 For VOYAGER 550 4 functions Technical-VOYAGER-550...

  • Page 29: Warranty

    This warranty is extended only to the original purchaser/user of BHM products. BHM Medical Inc. warrants its products to be free from defects in material under normal use and service, within the periods stated below from the date of purchase. If within such warranty period any such product shall be proven to be defective, such product shall be repaired or replaced at BHM Medical’s...

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