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Summary of Contents for Getinge Blue 80/80
- Page 1 Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual. HAN40527, Rev A Getinge USA, Inc. 1777 East Henrietta Road Rochester, NY 14623-3133 USA Phone: (800) 950-991...
- Page 2 “Caution” notes alert the user to the possibility of damage to the equipment. “Notes” alert the user to pertinent facts and conditions. This manual contains proprietary information of Getinge USA, Inc. It shall not be reproduced in whole or in part without the written permission of Getinge USA, Inc.
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Page 3: Table Of Contents
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Table of Contents SECTION 1: GENERAL DESCRIPTION: ......................2 1.1 B 80 L ............................2 AMPHEAD 1.2 B 80/80 P ........................2 OWER UPPLY 1.3 B 80/80 S .......................3... - Page 4 Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 SECTION 9. TROUBLESHOOTING THE POWER SUPPLY .................39 SECTION 10.0: PARTS LISTING ........................41 10.2 B 80 L ........................42 IGHTHEAD ARTS 10.3 ISO S ........................43 HELTER OUNTING 10.4 P...
- Page 5 Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 45: S ................40 IGURE CHEMATIC IRING OWER UPPLY ILITARY 46: F ........................41 IGURE LANGE AND USPENSION 47: S .......................41 IGURE PRING RMS AND IGHTHEADS...
- Page 6 Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 The following is the suggested tool list for proper installation Tools Required for Installation of the Blue 80/80 Field Light Item Socket Set up to 1" socket...
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Page 7: Section 1: General Description
The power supply was designed for installation into a portable military ISO shelter. Mobility of this system was a major consideration, thus the Blue 80/80 power supply was designed to be hung via a wall mounted bracket assembly, and electrically connected with simple quick disconnects on both the AC input and the AC output lines. -
Page 8: Blue 80/80 Suspension System
HAN40527, Rev A, 21 April, 2006 1.3 Blue 80/80 Suspension System The Blue 80/80-suspension system is made up of (3) section. The upper section is a (2) plate system; a mounting plate that attaches directly to the ceiling of the shelter, and a suspension plate that attaches to the mounting plate. -
Page 9: Section 2: Removal Of Existing Castle 2420 Light System From Iso Shelter
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 2: Removal of existing Castle 2420 Light System from ISO Shelter This section covers the removal of the existing Castle 2420 light systems from the ISO Shelter. -
Page 10: Remove Existing Light System
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 2.3 Remove existing light system Remove the light heads from the ceiling straps and lower the light heads as far as possible before removing the light system from the ceiling. While one person holds the light system, a DANGER second person shall remove the three bolts securing the lights to the ceiling. -
Page 11: Remove Wires From Light System
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 2.4 Remove wires from light system Remove the strain relief on the far end of the ceiling wire channel located along the middle of the ISO Shelter ceiling. -
Page 12: Remove Dimmer Switch
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 After removing the ceiling pad, reinstall the bolt and washer into the existing threaded hole in the ceiling. Figure 5: Removing Transportation Ceiling Pads 2.6 Remove dimmer switch... -
Page 13: Section 3: Installation Of Light Suspension, Wiring And Brackets
HAN40527, Rev A, 21 April, 2006 Section 3: Installation of Light Suspension, Wiring and Brackets This section covers the installation of the Blue 80/80 light system transport system, the main suspension, wiring, and power supply brackets into the ISO Shelter. This step is performed once during initial installation of a system. -
Page 14: Power Supply Bracket
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.2. Power Supply Bracket 3.2.1 Taking a tape measures and a piece of tape, measure down from the ceiling 22 inches, and from the end of the side wall 11 inches, and place the tape in this area. Go back and mark and exact centerline location of 22 inches down and 11 inches across onto the tape. -
Page 15: Figure 9: Drilling Template
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 9: Drilling Template 3.2.3 Take (2) .250-20 x 1 1/2" long threaded bolts, and insert through the Power Supply Mounting Brackets, and screw on the spring nuts. See Figure 10. -
Page 16: Ceiling Plate And Flange
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.3 Ceiling Plate and Flange Mount the ceiling plate to the ceiling of the ISO shelter using the mounting hardware provided. The ceiling plate must be aligned so the conduit-mounting bracket is facing the wiring channel. -
Page 17: Ceiling Flange To Main Arm Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.4 Ceiling Flange to Main Arm Installation Slide cable from Main Arm through the throat of the Ceiling Flange. Align the (4) holes, (2) above and (2) below the circular plate of the ceiling flange, and slide over main arm tube. -
Page 18: Main Arm Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.5 Main Arm Installation Before installing the Main Arm, The majority of the hardware on the ceiling plate must be removed. All that should remain on the (6) studs of the ceiling plate, is (1) hex nut per stud, (6) total. -
Page 19: Main Arm Wiring And Conduit Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.6 Main Arm Wiring and Conduit Installation Take the small black grommet from the ceiling cover, and slide it over the conduit. Next, take the power cable from the Main Arm and slide it through the cut end of the conduit, exiting the end with the compression fitting. -
Page 20: Ceiling Cover Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.7 Ceiling Cover Installation 3.7.1 Around the main axle, you must now mount the retaining brackets. This is done by clamping the two brackets around the axle, screw side out. Tighten Screws. See Figure Figure 16: Retaining Ring Assembly 3.7.2 Place the clamps onto the hood assembly as shown in Figure 17. -
Page 21: Low Voltage Ac Wire Run From Power Supply To Light Connection
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.8 Low Voltage AC Wire Run from Power Supply to Light Connection 3.8.1 Place the existing strain relief black rubber grommet (from Step 2.6) and nut over the 6 wire, 5 foot long, "AC out"... -
Page 22: High Voltage Ac Wire From Power Source To Power Supply
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.9 High Voltage AC Wire from Power Source to Power Supply Take the female 20-amp connector and remove the rubber back, which will expose the two cable clamping screws. -
Page 23: Spring Arm To Main Arm Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.10 Spring Arm to Main Arm Installation 3.10.1 Unscrew the (2) screws securing the cover to the top of the Main Arm, and pull the connector out of the Main Arm before proceeding. -
Page 24: Figure 23: Inserting Male Light Plug
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 3.10.2 Insert the Spring Arm into the Main Arm and install the two screws provided with the arm, and gently tighten in place. Push the Male connector at the top of the Main Arm into the Female connector of the Spring Arm and reinstall the (2) screws securing the cover and connector into place in the Main Arm. -
Page 25: Section 4.0: Installation Of Lampheads And Power Supply
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 4.0: Installation of Lampheads and Power Supply: This section covers the repeated installation of the lampheads and power supply into the ISO shelter. -
Page 26: Figure 25: Blue 80 Light Container Inventory
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.1.3 Open container and verify that the following items shown in Figure 25 are present. • (1) HAN40489 Maquet Power Supply(s) • (2) 5607-7852 Blue 80 Lampheads •... -
Page 27: Lamphead Installation
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.2 Lamphead Installation Use care when pulling the connector out using needle nose pliers. This can damage the connector if squeezed too much via the pliers, or deformed by using too much force. -
Page 28: Figure 27: Spring Arm Connection
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.2.2 Remove the Blue 80 Lamphead from its protective shipping container. Connect the mating connectors from the Spring Arm and Blue 80 Lamphead together. Make sure the connectors are securely fastened before proceeding. -
Page 29: Figure 29: Retaining Ring/Protective Cover
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.2.4 Remove the retaining pin from the side of the Spring Arm and snap the protective cover onto the end of the spring arm. Place the retaining pin in the lamphead transportation box for future use. -
Page 30: Power Supply Installation And Connection
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.3 Power Supply Installation and Connection Remove the Power Supply from its shipping container. Lift the Power supply onto the wall brackets next to the breaker panel. Connect the AC power to the "AC IN" connector located on the bottom right hand side of the Power supply. -
Page 31: Setting Power Supply Taps
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.4 Setting Power Supply Taps The taps to select are dependent upon the incoming voltage at the primary winding. Both the primary and secondary taps may need to be changed to obtain the optimal voltage across the bulb at the lamphead. -
Page 32: Initial Setting Of Power Supply Voltages
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 4.5 Initial Setting of Power Supply Voltages 4.5.1. Table 2 provides recommended secondary tap positions based upon using input taps H1-H4. The secondary voltages are set to achieve the approximate 21.4vac across the lampheads bulb. -
Page 33: Figure 33: Blue 80 Voltage Measurement
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Precaution will be taken while measuring voltage in rear of light panel. Possibility of shock and/or burns could occur while performing this procedure. 4.5.3 Insert multimeter leads as shown into rear of bulb that is designated by the letter “R”. -
Page 34: Section 5: Securing Blue 80 Main Arms
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 5: Securing Blue 80 Main Arms 5.1 Removal of Blue 80 lampheads and Maquet power supply 5.1.1 Secure all power to Blue 80 Lamp System by disconnecting main power from the Maquet power supply. -
Page 35: Figure 35: Spring Arm Strapping Position
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 5.2.2 Rotate spring arm towards main axle and place both Velcro straps around arm as shown in Figure 35. Figure 35: Spring Arm strapping position 5.2.3 The final strap will be placed around the main arm as shown in shown in Figure 36. -
Page 36: Section 6.0: Operation Of The Blue 80/80 Light System
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 6.0: Operation of the Blue 80/80 Light System: 6.1 Setting up Light source 6.1.1 The Blue 80 Light head is designed to operate in the ranges of 27.5 – 51 inches. This will allow the light to apply the 80,000-lux over the operation field in an even field of light. -
Page 37: Energizing The Power Supply
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 6.2 Energizing the Power Supply. 6.2.1 The power supply has two front panel mounted breaker switches, each controlling the voltage for the upper or lower light assembly. Once the power supply is attached via its main AC IN and AC out power cables, the unit is ready for operation. -
Page 38: Section 7.0: Preventive Maintenance Of Blue 80/80 Light System
Table 4: Preventative Maintenance Recommendations 7.2 Inspection by the Operator The Blue 80/80 light heads and supporting structure is to be inspected by the operator every six months, with particular attention to the following points: • Defects in point work •... -
Page 39: Cleaning/Disinfection
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 7.3 Cleaning/Disinfection To avoid damage to plastic and glass parts, do not use any scouring agent, or any cleaning agent which is alkaline, acidic or contains alcohol (e.g. ethanol, propanal or aldehyde). -
Page 40: Section 8.0: Corrective Maintenance
Arm is under great pressure and severe injuries will occur. DANGER OF BODILY HARM: Disconnect the Power supply from the mains and make it voltage-free before starting any repair work 8.1 Troubleshooting procedures Table 5 provides a quick reference for troubleshooting the Blue 80/80 system. Table 5: Mechanical/Optical Troubleshooting... -
Page 41: Lighthead Removal Procedures
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 8.2 Lighthead removal procedures 8.2.1 Remove lid (1) from the movable side of the weight balancer (2). See Figure 40. 8.2.2 Swing the weight balancer towards the floor and insert retaining pin (3) into drill hole (4). -
Page 42: Spring Arm Tension Adjustment Procedure
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 8.3 Spring arm tension adjustment procedure 8.3.1 Remove the lid of moveable weight balancer arm (1) and also, on the Blue 80-weight balancer, the lid of fixed weight balancer arm (2). See Figure 42 8.3.2 Turn adjustment nut (3) by half a turn maximum: make sure to hold the hexagon socket... -
Page 43: Replacement Of Bulbs
HAN40527, Rev A, 21 April, 2006 8.5 Replacement of bulbs Please note to use replacement bulbs supplied by Getinge to reach the safe function and the technical lighting data. DO NOT touch the glass body of the halogen bulb with bare fingers. -
Page 44: Section 9. Troubleshooting The Power Supply
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 9. Troubleshooting the Power Supply The following is a list of probable faults and their associated corrective action. Observe all safety precautions when working on this unit. See Table 6 for Troubleshooting Guide and Figure 45: Schematic, Wiring, Power Supply, Military. -
Page 45: Figure 45: Schematic, Wiring, Power Supply, Military
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 45: Schematic, Wiring, Power Supply, Military... -
Page 46: Section 10.0: Parts Listing
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Section 10.0: Parts Listing 10.1 Table 7 provides upper level part numbers for Blue 80 system components. Item PART NUMBER PART NAME FIGURE 569004905... -
Page 47: Blue 80 Lighthead Parts
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 10.2 Blue 80 Lighthead Parts 10.2.1 Figure 48 below, designates part numbers for Blue 80 lighthead, Part number 5607-7852. For individual component breakdown, refer to Table 7. -
Page 48: Iso Shelter Mounting Kit
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 10.3 ISO Shelter Mounting Kit 10.3.1 Table 9 provides the parts contained in the ISO Mounting Kit, Part Number HAN40525. The individual part drawings follow. -
Page 49: Figure 49: Han40457 Assembly, Conduit, ½" Emt, 28.5" Long
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 49: HAN40457 Assembly, Conduit, ½” EMT, 28.5” Long... -
Page 50: Figure 50: Han40460 Assy, Ring, Anchor Plate
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 50: HAN40460 Assy, Ring, Anchor Plate,... -
Page 51: Figure 51: Han40464 Toggle, Spring Wing
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 51: HAN40464 Toggle, Spring Wing... -
Page 52: Figure 52: Han40465 Round Head Screw, Zp
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 52: HAN40465 Round Head Screw, ZP... -
Page 53: Figure 53: Han40466 Plate, Holding, Velcro
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 53: HAN40466 Plate, Holding, Velcro... -
Page 54: Figure 54: Han40467 Template , Mounting , Transformer Box , Army
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 54: HAN40467 Template, Mounting, Transformer Box, Military... -
Page 55: Figure 55: Han40468 Strap
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 55: HAN40468 Strap, Velcro, 2”... -
Page 56: Figure 56: Han40475 Cover, Transport, Arm
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 56: HAN40475 Cover, Transport, Arm... -
Page 57: Figure 57: Han40482 Connector, Turn Lock, Female, 20 Amp
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 57: HAN40482 Connector, Turn Lock, Female, 20 AMP... -
Page 58: Figure 58: Han40487 Assembly , Cable , Ac Out , External , Army
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 58: HAN40487 Assembly, Cable, AC Out, External, Military... -
Page 59: Figure 59: Han40541 Bracket , Mounting , Electrical Box , Army
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 59: HAN40541 Bracket, Mounting, Electrical Box, Military... -
Page 60: Figure 60: Han40551 Nut, Wire, Twist Lock, Yellow
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Figure 60: HAN40551 Nut, Wire, Twist Lock, Yellow... -
Page 61: Power Supply
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 10.4 Power Supply 10.4.1 The following drawings provide the power supply part numbers. See Figures 61-66. Figure 61: HAN40489 Assembly, Power Supply, Military, Sheet 1 of 6... -
Page 62: Figure 62: Han40489 Assembly , Power Supply , Army , Sheet 2 Of 6
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 MAQUET HANAULUX LIGHT POWER SUPPLY FOR USE ONLY WITH THE DUO BLUE 80 MILITARY LIGHT SYSTEM LOWER UPPER LIGHT LIGHT BREAKER BREAKER The grounding reliability can only be achieved when connected to the main power cord. -
Page 63: Figure 63: Han40489 Assembly , Power Supply , Army , Sheet 3 Of 6
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 LOWER UPPER LIGHT LIGHT TRANSFORMER TRANSFORMER DONGAN INDUSTRIAL CONTROL DONGAN INDUSTRIAL CONTROL TRANSFORMER TRANSFORMER LISTED 215H LISTED 215H CATALOG NO: NSC-29H9-1853 CATALOG NO: NSC-29H9-1853 PRI. -
Page 64: Figure 64: Han40489 Assembly , Power Supply , Army , Sheet 4 Of 6
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 AC IN AC OUT Figure 64: HAN40489 Assembly, Power Supply, Military, Sheet 4 of 6... -
Page 65: Figure 65: Han40489 Assembly , Power Supply , Army , Sheet 5 Of 6
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 MAQUET LIGHT POW FOR USE THE DUO MILITARY LIG LOWER UPPER LIGHT LIGHT BREAKER BREAKER Figure 65: HAN40489 Assembly, Power Supply, Military, Sheet 5 of 6... - Page 66 Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 Getinge USA Inc. 7371 Spartan Blvd East North Charleston, SC 29418 Ref #___________________________ Serial #_________________________ BLU80/2006/2/001 ID #____________________________ HAN40489 Model #_________________________ Military Power Supply Assy...
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Page 67: Reusable Shipping Container
Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual HAN40527, Rev A, 21 April, 2006 10.5 Reusable Shipping Container. 10.5.1 The drawings shown are information on the reusable shipping containers. Figure 67: BLUEMMSA Reusable shipping container... - Page 68 Telephone (800-950-9912) Getinge USA, Inc. 1777 East Henrietta Road Rochester, NY 14623-3133 USA Fax (800)-950-2570...
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