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Forever Redwood ILLUMINATI PORCH PAVILION Assembly Instructions Manual

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866.332.2403 (TOLL FREE) (707) 640.29.05 (Option 4) Direct Line for the Design
Department; 7am – 7pm Pacific Time, Monday-Saturday
ASSEMBLY INSTRUCTIONS FOR THE
ILLUMINATI PORCH PAVILION

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Summary of Contents for Forever Redwood ILLUMINATI PORCH PAVILION

  • Page 1 866.332.2403 (TOLL FREE) (707) 640.29.05 (Option 4) Direct Line for the Design Department; 7am – 7pm Pacific Time, Monday-Saturday ASSEMBLY INSTRUCTIONS FOR THE ILLUMINATI PORCH PAVILION...
  • Page 2 CONTENT OF BOXES Description Drawing Post Support Supports with in- between blocking Roof trusses Main knee braces Secondary knee braces Ridge beam Rafters Ridge beam cover top Canal Canal cover top rafter reinforcement polycarbonate Boots Metal plaques High wind anchor bases Note: Part numbers in the Content of Boxes Table are for reference only.
  • Page 3: Hardware List

    HARDWARE LIST Description Drawing 3/8´´ X 3´´ lag bolts 3/8” X 6 ½” bolts 3/8” X 10” bolts 2 ½” deck screws 3” deck screws 1 ¼” deck screws 6” deck screws 4” deck screws Note: Dimensions of your hardware will vary depending on size. P| 2 ARCHED PERGOLAS KITS www.ForeverRedwood.com...
  • Page 4 DESCRIPTION Post Support Supports with in-between blocking Roof trusses Main knee braces Secondary knee braces Ridge beam Rafters Ridge beam cover top Canal Canal cover top rafter reinforcement polycarbonate Boots Metal plaques High wind anchor bases P| 3 ARCHED PERGOLAS KITS www.ForeverRedwood.com...
  • Page 5 Note: Part numbers in the Drawing are for reference only. These do not match to the numbers marked on the parts sent. P| 4 ARCHED PERGOLAS KITS www.ForeverRedwood.com...
  • Page 6 NOTE: In order to know where the post needs to be placed, check the numbers on them. If the post is not marked, then place the single Supports on the ground to locate the markings for each post position and clearly set your bearings. (“Don´t attach yet, only place them on the ground to begin with”).
  • Page 7 Step 3: Attach the single supports to the supports with in-between blocking (3), use 3/8” X 6 ½” bolts (BL1) with washer and nuts. After that, return to the bolts described in the step 3 and tighten fully. Check the marked on each support with in-between blocking and place as drawings shown.
  • Page 8 Step 5: Attach the metal plaques (15) to the supports with 3/8” x 3” lag bolts (LB1). Step 6: Attach the perimeter Roof Trusses (4) to the posts with 3/8” x 6 ½” bolts (BL1) with washer and nuts. Check the marked numbers on each roof truss and place as drawings shown.
  • Page 9 with 3/8” x 3” lag bolts (LB1). Check the marked numbers on each Step 7: Attach the roof trusses (4) to the metal plaques (15) roof trusses and place as drawings shown. Step 8: Attach the perimeter Roof Trusses (4) to the posts with 3/8” x 6 ½” bolts (BL1) with washer and nuts. Check the marked numbers on each roof truss and place as drawings shown.
  • Page 10 Step 9: Attach the Secondary knee braces (6) to the roof trusses (4) with 3/8” x 6 ½” bolts (BL1) with washer and nuts and to the posts with 3/8” x 10” bolts (BL2). Check the marked on each secondary knee brace and place as drawings shown. Step 10: Attach the ridge beam (7) to the roof trusses (4) with 2 ½”...
  • Page 11 Step 11: Use 2 ½” deck screws (DS1) to attach the rafters (8) to the ridge beam (7) and to the supports with 3” deck screws (DS2). Check the marked on each rafter and place as drawings shown. (F-1 at F-16). F-16 Step 12: Use 3”...
  • Page 12 Step 13: Attach the rafter reinforcement (12) to the rafters (8) with 3´´ deck screws (DS2). Check the marked on each rafter reinforcement and place as drawings shown. G-12 Step 14: Put the rain guard (13) from the bottom to the top, the overlapping between these it will be of 2”. After that, use 1 ¼” deck screws (DS3) with neoprene washers to attach the polycarbonate (14) to the canal (12).
  • Page 13 Step 15: Put exterior clear silicone on the polycarbonate joins and metal tape 48mm x 50m. Silicone and metal tape Step 16: Attach the canal cover top (11) to the canal (10) with 3” deck screws (DS2). Check the marked numbers on each polycarbonate cover top and place as drawings shown.
  • Page 14 Step 17: Attach the ridge beam cover top (9) to the ridge beam (12) with 6” deck screws (DS4). Check the marked numbers on each polycarbonate cover top and place as drawings shown. Step 18: Attach the canal cover top (11) to the ridge beam cover top (9) with 4” deck screws (DS5). P| 13 ARCHED PERGOLAS KITS www.ForeverRedwood.com...
  • Page 15 Step 19: Finally, attach the boots (14) to the posts with 3” deck screws (DS2). This completes the Pergola assembly. Hope you enjoy your set for many decades. If you ever have a problem or a question, don't hesitate to call us (866 332 2403) or email us. We are here to support you. P| 14 ARCHED PERGOLAS KITS www.ForeverRedwood.com...