Summary of Contents for POWER+ENERGY 2100P Series
- Page 1 Installation and Operations Manual Power+Energy Hydrogen Purifier Model 2100P Series POWER+ENERGY Palladium Diffusion Hydrogen Purifiers 2100P Series V2 Rev 1 29Mar1...
- Page 2 ~400C. Power+Energy, Inc 106 Railroad Drive Ivyland, PA 18974-1450 Phone: (215) 942-4600 Fax: (215) 942-9300 E-mail: info@purehydrogen.com Website: www.purehydrogen.com “Quality, Service & Innovation” © 2010 Power+Energy, Inc March 2010 2100P SERIES V2 REV 1 29MAR10...
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Page 3: Table Of Contents
Table of Contents Section Model 2100P Series Hydrogen Purifier Startup Procedures Introduction Start Up ..............8 Figure 1. P+E Model 2100P Series Hydrogen Standby position............8 Purifier ..............1 Open position ............9 Shutdown Procedure ..........9 Model 2100P Series Hydrogen Purifier Power Loss ............... -
Page 4: Section 1
2 9 M a r 1 0 Section Introduction Congratulations! You have purchased the most reliable device of its kind in the industry, the Power+Energy (P+E) hydrogen purifier. This manual will guide you through proper installation, operating, and maintenance procedures. -
Page 5: Purifier
Ultra pure hydrogen outlet pressure > 0 PSIG Minimum hydrogen feed gas purity ~99.95% Ultra pure hydrogen output gas purity 99.9999999% at UPH flow > 4 SLPM Hydrogen bleed outlet flow rate Typically 400 cc per minute at 150 PSIG inlet POWER+ENERGY... -
Page 6: Operations
300 PSIG of He in Feed line. Mechanical Dimensions in inches L x W x H 10” x 10” x 8” Weight: 15 lb Clearance Area Minimum distance to sides and back panel: 3.0 cm from sides and from fan on back panel POWER+ENERGY... -
Page 7: Led Indicators
Open light ‘ON’ indicates the hydrogen feed valve is open and the unit will provide ultra pure hydrogen on demand up to its maximum capacity. Open light ‘OFF’ indicates the hydrogen feed valve is closed and no ultra pure hydrogen is being produced. POWER+ENERGY... -
Page 8: Installation And Connections
Plugging the bleed Hydrogen Vent line will destroy the palladium cell and void the warranty. The internal Tubular Flow Restrictor automatically sets the bleed rate of flow at the Bleed Hydrogen Vent port. POWER+ENERGY... -
Page 9: Hydrogen Feed Inlet Connection
Ultra Pure Hydrogen Outlet pressure. The feed pressure at the Nitrogen Feed Inlet port should always be greater than the Ultra Pure Hydrogen Outlet pressure. The nitrogen is used to purge the palladium membranes when the hydrogen feed valve switch is off. POWER+ENERGY... -
Page 10: Contaminants
Low Flow A reduction in the Ultra Pure Hydrogen Outlet port flow rate indicates that: The diffusion cell is contaminated The pressure of the feed hydrogen has dropped. The output pressure at the Ultra Pure Hydrogen Outlet port has increased. POWER+ENERGY... -
Page 11: Model 2100P Series Hydrogen Purifier Startup
Model 2100P Series Hydrogen Purifier Startup Procedures Before starting up the Power+Energy hydrogen purifier, be sure to read the "Cautions" and "Contaminants" section of Chapter 4 pages 7 & 8. Connect all gas lines at the back panel of the purifier as described in the Back panel gas connection section on page 8. -
Page 12: Open Position
Flow Restrictor automatically sets the bleed rate of flow at the Bleed Hydrogen Vent port and limits the reverse pressure across the membrane. Nitrogen feed must be present to allow proper back diffusion of the cell and protect it from damage. POWER+ENERGY... -
Page 13: Model 2100 Hydrogen Purifier System Maintenance
The fan blades and guard screen should be cleaned once a year with a brush and vacuum cleaner when the system is off. The fans may need to be cleaned more or less frequently, depending on the environment. POWER+ENERGY... -
Page 14: Uph Output Flow Decrease
UPH output. Service There are no user serviceable parts inside the unit. All service must be done at the factory or by authorized service representatives. POWER+ENERGY... -
Page 15: Safety Precautions
This manual cannot replace formal training in compressed gas equipment safety principles and, accordingly, is intended only as a reminder to adequately trained personnel that already understand applicable safety practices. WARNING! POWER+ENERGY... -
Page 16: Hydrogen
• Ground all equipment and lines used with hydrogen. • Suitable equipment, such as flash arrestors in vent lines, is strongly recommended. • Label all hydrogen lines with appropriately color-coded labels (ANSI Code: Black lettering on yellow background) POWER+ENERGY... -
Page 17: Avoid Serious Bodily Injury And Equipment Damage
Follow all instructions carefully; should a question arise, consult with an authorized Power+Energy Applications Engineer by calling Power+Energy, Inc. at (215) 942-4600, Monday-Friday from 8:00 a.m. to 5 p.m., U.S.A. EST. -
Page 18: Equipment Usage
If the flow rate drops and poisoning of the cell is suspected, contact Power+Energy, Inc. Applications Engineer at (215) 942-4600, Monday-Friday from 8 a.m. to 5 p.m. U.S.A. EST. - Page 19 • Personnel working with hazardous gases or contaminated components must be provided with suitable protective gear. • Do NOT ATTEMPT any REPAIRS there are no user serviceable parts. Contact P&E customer service at (215) 942-4600 if you have any questions. POWER+ENERGY...
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Page 20: Power+Energy Warranty And Return Information
Palladium hydrogen purifiers must be used only by qualified personnel, in a controlled environment. Refer all questions to the Power+Energy operations manual or call our Customer service department at (215) 942-4600 Monday – Friday, 8:00 a.m. – 5:00 p.m., U.S.A. EST (e-mail info@purehydrogen.com). -
Page 21: Return Authorization And Repairs
2 9 M a r 1 0 Return Authorization and Repairs If a fault develops, notify Power+Energy and provide us with a complete description of the problem, including the purifier Model Number and Serial Number. On receipt of this information, service or shipping instructions will be issued. - Page 22 R e v 2 9 M a r 1 0 Appendix A Model 2100P Series Hydrogen Purifier Front Panel Figure 2. Model 2100 Hydrogen Purifier Front View Model 2100P Series Hydrogen Purifier Rear Panel Figure 3. Model 2100 Hydrogen Purifier Rear View...
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