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DVZ Biomaster PLUS Series Final Documentation

Biological sewage treatment plant
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DVZ - SERVICES GmbH
Boschstrasse 9 D-28857 Syke
Germany
phone:++ 49 / 42 42 / 16 93 8-0
fax:++ 49 / 42 42 / 16 93 8-99
e-mail:
info@dvz-services.de
web: www.dvz-group.de
FINAL DOCUMENTATION
FOR
BIOLOGICAL SEWAGE TREATMENT PLANT
®
DVZ SKA-40 "BIOMASTER
"-PLUS
DSEC Hull No.: H4230-4235
Project:
DVZ-Project No.: 813910-814410
Issue: 18.10.2011
813910-814410FD

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Summary of Contents for DVZ Biomaster PLUS Series

  • Page 1 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de FINAL DOCUMENTATION BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-40 “BIOMASTER ”-PLUS...
  • Page 2 I N D E X SECTION 01 TYPE APPROVAL CERTIFICATE SECTION 02 SPECIFICATION SECTION 03 INITIAL SPARE PARTLIST SECTION 04 DIMENSION DRAWING SECTION 05 INSTALLATION DRAWING SECTION 06 ELECTRIC WIRING DIAGRAM SECTION 07 INSTRUCTION MANUAL SECTION 08 ANNEX Pump P1 SECTION 09 ANNEX Pump P2 SECTION 10...
  • Page 3 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de TYPE APPROVAL CERTIFICATE BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 6 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPECIFICATION BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 7 5.15 kg/day organic load Upon its technical data the DVZ-SKA-40 “BIOMASTER” is able to treat the sewage of 40 persons on board. Remarks: Grey water from kitchen and galley should be lead through a grease trap. The grey- and black water is collected in the integrated buffer tank.
  • Page 8 1st inlet chamber for raw sewage and pre-treatment, sludge removal system, 2 nd chamber with genuine DVZ submerged packed bed bio-reactor and special ring- aeration and recirculation system, 3 rd chamber, compartment for control transfer- and BMSU feed pump, Bio-mass separation unit with automatically conditioning- and fleshing system for clean water (permeate) production.
  • Page 9 BIOLOGICAL SEWAGE TREATMENT PLANT DVZ-SKA-40 ”BIOMASTER“ – PLUS page: 3/5 with halogen free, core numbered cables (acc. to DVZ’s standard) to all electrically components 5. set 1 pc level-sensor, for automatic control STP, 3 switch points H, HH, L, with electrodes for switch-relay, 1 pc pressure –...
  • Page 10 IP 54 protection, insulation class ”F” This is a preliminary offer, necessary techn. modifications will be done without notice. All DVZ units will be built and delivered according to DVZ’s technical specifications, technical drawings, electrical wiring diagrams and normal Maritime standards if not otherwise...
  • Page 11 SPECIFICATION BIOLOGICAL SEWAGE TREATMENT PLANT DVZ-SKA-40 ”BIOMASTER“ – PLUS page: 5/5 Approx. Main Dimensions Type L (mm) W (mm) H (mm) DVZ-SKA-10 PLUS 2270 1220 1630 DVZ-SKA-20 PLUS 2550 1410 1630 DVZ-SKA-30 PLUS 2345 1670 2200 DVZ-SKA-40 PLUS 2720 1670...
  • Page 12 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de INITIAL SPARE PARTLIST BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 13 ® ERSATZTEILLISTE DVZ-SKA-40 „BIOMASTER“ -PLUS Initial Spare part list Sewage Treatment Plant P R 0 J E C T : DSEC Hull No.: HN H4230-4235 DVZ-Serial No.: 813910-814410 Pos. Menge Benennung Item Qty. Description 1 1 Satz Reparatur-Satz Gebläse DVZ-SD2n...
  • Page 14 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de DIMENSION DRAWING BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 18 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de INSTALLATION DIAGRAM BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 20 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de ELECTRIC WIRING DIAGRAM BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 50 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de INSTRUCTION MANUAL BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 51 Germany phone:++ 49 / 42 42 / 16938 -0 fax:++ 49 / 42 42 / 16938 -96 e-mail: Info@dvz-group.de Web.: www.dvz-group.de INSTRUCTION MANUAL Mechanical Part BIOLOGICAL SEWAGE TREATMENT PLANT DVZ - SKA „BIOMASTER“- Plus Plant size: SKA 10 to 70...
  • Page 52 Rev. Rev. Date Author Date Author 08.08 Gissou Sahebi 02.09 Gissou Sahebi 03.09 Gissou Sahebi 07.10 R&D 08.10 R&D Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 2 of 39...

  • Page 53: Table Of Contents

    G E N E R A L F U N C T I O N A L D E S C R I P T I O N DVZ- SKA “BIOMASTER” PLUS (IT) Permeate Lift (PL): Automatical conditioning-, flushing- and chemical cleaning –...
  • Page 54 9.8 HIGH WATER LEVEL IN TREATMENT TANK 9.9 WATER SPILLING OUT OF THE CONTACT TANK VENT 9.10 AERATION BLOWER CIRCUIT 9.11 DISCHARGE PUMP CIRCUIT 9.12 ELECTRODE TYPE LEVEL SWITCH 9.13 HIGH WATER LEVEL Technical Documentation Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 4 of 39...

  • Page 55: G E N E R A L

    G E N E R A L This DVZ-SKA ”BIOMASTER” is type approved according to old IMO Resolution MEPC 2.( VI). The DVZ-SKA ”BIOMASTER”- Plus system has been developed by using the an additional Bio-Mass-Separation-Unit (BMSU). In addition with the BMSU, the arrangement SKA with BMSU is type –...
  • Page 56 The above P&ID show the general principle of DVZ-SKA – “BIOMASTER” PLUS Type-tested in accordance with IMO Res. MEPC 159 (55) • Approved by the US Coastguard for non-US flag vessels • Developed using the state-of-the-art ”Submerged fixed bed bio-film process”...

  • Page 57: F U N C T I O N A L D E S C R I P T I O N

    BMSU Treatment Tank with Bio Reactor Operating Principle Biological Sewage Treatment System DVZ-SKA-“BIOMASTER“ The sewage, grey water (GW) and black water (BW), is feed to the buffer tank by gravity or vacuum pumps and will be delivered by transfer pump (P5) to STP. The pump (P5) calibrat the volume flow so that the Membrane stage (BMSU) can smooth operate.
  • Page 58 IMO Resolution MEPC. 159 (55). Separating biomass from treated water will be done by “cross flow” method by using an from DVZ-Services GmbH developed membrane module (DVZ-BMSU, module). This BMSU have a compact 100% welded module construct without any seals or plastic parts, with St.

  • Page 59: Dvz- Ska "Biomaster" Plus (It)

    2.1 DVZ- SKA “BIOMASTER” PLUS (IT) As a varius to the DVZ- SKA “BIOMASTER” PLUS serial is the DVZ-SKA ”BIOMASTER”- Plus (IT) Basic Principle of DVZ-SKA ”BIOMASTER”- Plus (IT) DVZ-SKA “BIOMASTER” – PLUS, Plant size: from SKA 10 to SKA70...

  • Page 60: Permeate Lift (Pl)

    This type of STP (DVZ-SKA ”BIOMASTER”- Plus (IT)) is similar to the DVZ-SKA “BIOMASTER” – PLUS, but the hole STP tank and the control tank is dimensioned in bigger size (See (a) in above schema). This additional volume will be use as buffer function, so that a separate buffer tank is not necessary.

  • Page 61: Automatical Conditioning-, Flushing- And Chemical Cleaning - System For Bmsu

    Depends on the pollution of sewage with hairs, paper rests and fibers, the flow against the ends of diaphragm tubes will be blocked (mechanical blocking). The module has an upper- (head) and under- (foot) flow against the tube ends. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 11 of 39...
  • Page 62 In case of membrane scaling, the module has to be put out of operation and all involved valves have to switch in CIP position. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 12 of 39...
  • Page 63 CIP cleaning for the concerned module. For starting the CIP cleaning please look in Instruction Manual for electrical part. NOTICE! The BMSU-Unit of the Sewage Treatment Plant DVZ-SKA-“BIOMASTER”- PLUS is not allowed to be operated with a pressure 4 bar.

  • Page 64: T E C H N I C A L D A T A

    PIPE CONNECTIONS A1 Sewage Inlet DN 40 A2 Air vent DN 100 A3 Discharge R 1 ½ female A7 Flushing Water Inlet R 1 ½ female technical modifications without notice Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 14 of 39...

  • Page 65: S A F E T Y I N S T R U C T I O N S

    Paper towels, cigarette butts, sanitary napkins, condoms and rags should not be • flushed down the toilets. Although it is unlikely that they could clog the unit, such practices should be discouraged Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 15 of 39...

  • Page 66: I N S T A L L A T I O N I N S T R U C T I O N

    (install breather pipe or valve at highest point of watertrap) Overboard connection to be in accordance with applicable class. No valves are included in DVZ-SERVICES delivery. 5. Vent on effluent tank: Open to space of installation. This is a safety overflow to prevent overpressure on the system.

  • Page 67: S T A R T U P

    If the bacterial culture has started properly it will revert to clear. After starting up period of 2-3 weeks, check function of discharge pump, drain and flush out contact tank. Repeat item 7 and 8. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 17 of 39...

  • Page 68: Set Up For Operation

    Turne to over- board All valves must be either fully opened or fully closed. 6.4 CONTROL SETTINGS Switch Position Main circuit breaker Blower Push ON to start Pump AUTO Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 18 of 39...

  • Page 69: M A I N T E N A N C E

    „START UP“. DO NOT ALLOW SYSTEM TO REFILL WITH SEWAGE WITHOUT FIRST FILLING WITH WATER. For highest quality, drain Pre-Treatment Tank and Treatment Tank at 3 month intervals maximum. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 19 of 39...

  • Page 70: Short Term Lay Up

    1. Make sure the blower is running and has been running for the last several hours. If not, leave the blower on and the odor will clear up in a few hours. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 20 of 39...

  • Page 71: Odor In Space Which Unit Is Located

    4. If air is being forced out of the Disinfecting tank vent (regardless of the nature of the odor) there is excessive back pressure in the Treatment Tanks which is blowing out the Spillover water seal and allowing the Treatment Tank to vent into the space Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 21 of 39...

  • Page 72: Odor In Other Spaces

    Otherwise, condensation will fill the vent and block airflow. If there is a low point, install a drain Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 22 of 39...

  • Page 73: High Water Level In Treatment Tank

    Controls should be set per "Set-Up for Operation" of this manual. Check function by manual start of pump, if this does not work, check level switch for proper function, if needed, clean out or replace. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 23 of 39...

  • Page 74: Aeration Blower Circuit

    Function can be tested by simulation of waterlevels, just connect relevant electrodes temporarily with electric wire. A low, save voltage is used on the levelcontroler. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 24 of 39...

  • Page 75: High Water Level

    If not cured, open up the pump for inspection. If the system is operating properly, the problem is an excessive volume of water entering the system. Check for stuck or leaking flush valves and fixtures. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 25 of 39...

  • Page 76: Technical Documentation

    10.0 Technical Documentations: NIVEAU RELAIS / niveau relay DVZ - ER 75-D / ER 76-D DVZ GT 76 / ER 76 Anwendung Application Das Steuerrelais ER 75-D / ER 76-D kann in Verbindung mit der The Control relay ER 75-D / ER 76-D can be used together with the...
  • Page 77 Gehäuse / Casing: auf allen Schiffen nach Richtlinien des Germanischen Lloyd, Einsatzbereich / Applications: sonst nach örtlichen Vorschriften On all ships according to GL regulations, otherwise acc. to local rules and standards. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 27 of 39...
  • Page 78 Werkstoffe/ Construction Materials Elektrodenkopf / Body: Messing / Brass Elektrode / Electrodes: Stainless Steel 1.4305 Max. Elektrodenlänge / Max. Length of Electrodes: 1000 mm Einschraubzapfen / Threaded Stem: G 1" male Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 28 of 39...
  • Page 79 MANOMETER / pressure gauge DVZ 63 0-1 bar H 1/4”, connection down MANOMETER / pressure gauge DVZ 63 0-1 bar H 1/4”, connection back side MANOMETERHAHN / root valve for pressure gauge DVZ 63 0-1 bar H 1/4” Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS...
  • Page 80 Die Kenndaten gelten bis zu einer H6he von 800 m über NN. avoided that oil mist is drawn in. The characteristic values apply to an altitude of 800 m above sea level. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 30 of 39...
  • Page 81 Die Wälzlager können nicht nachgeschmiert werden und sollten, je exchanged after 10,000 to 12,000 working hours, depending on the nach Einsatzbedingungen, nach 10000 - 12000 Betriebsstunden conditions of operation. Original antifriction bearings are only to be Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 31 of 39...
  • Page 82 Es sind nur originals Walzlager zu verwenden, used because they have been filled with a special grease. da diese mit einem Spezialfett gefüllt sind. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 32 of 39...
  • Page 83 Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 33 of 39...
  • Page 84 Medium gefährlich oder giftig ist. Bei Zweifeln fragen Sie safety precautions must be taken, particularly if the pumps have einen Arzt oder den Hersteller. been handling hazardous or toxic products. Seek advice from Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 34 of 39...
  • Page 85 Überdruck in der Druckleitung. Luft kann nicht ausweichen. Luft sive action of the liquid. durch den Auffülldeckel ablassen oder Entlüftungsventil in der Druckleitung anbringen. f) Liquid inside pump chamber overheated. Allow liquid to cool down or refill it. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 35 of 39...
  • Page 86 Never forget water inside pump casing during cold weather! Water may freeze and break the pump casing! wasserdichten Haube abgedeckt werden. Niemals Wasser während der kalten Jahreszeit im Gehäuse lassen! Das Wasser kann frieren und das Gehäuse brechen! Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 36 of 39...
  • Page 87 The cutting device consists of an axial part attached to the wear Verschleißplatte, der einen Schereffekt mit dem dicht anliegenden plate. Because of the close distance to the impeller solids sheared or Laufrad verursacht. cutted. Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 37 of 39...
  • Page 88 SCHNITTBILD SECTION DRAWING Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 38 of 39...
  • Page 89 Issue: 16.08.2010 Instruction Manual DVZ-SKA “BIOMASTER“-PLUS Page 39 of 39...
  • Page 90 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de ANNEX Pump P1 BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 91 DVZ - SERVICES GmbH Boschstrasse 9 • D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de www.dvz-services.de INSTRUCTION MANUAL (ANNEX P1) BMSU OVERFLOW PUMP P1 SEWAGE TREATMENT PLANT...
  • Page 92 Instructions attached directly to the damage please contact DVZ SERVICES GmbH. machine, e.g. - arrow indicating the direction of rotation...
  • Page 93 Issue: 03.05.2011 CIP-Process for DVZ-SKA-”BIOMASTER”-PLUS Page 3 of 6 SKA-PLUS-ANNEX P1-Eng...
  • Page 94 Close the auxiliary connections. well as the required quantity and quality are In the event of frost and/or prolonged shutdowns, the specified below. pumpmust be drained or otherwise protected against freezing. Issue: 03.05.2011 CIP-Process for DVZ-SKA-”BIOMASTER”-PLUS Page 4 of 6 SKA-PLUS-ANNEX P1-Eng...
  • Page 95 0.9 mm in diameter shaft end aligns with the slot in shaft. Reassembly is effected in reverse order to dismantling. Make sure to assemble the components in their correct sequence. Issue: 03.05.2011 CIP-Process for DVZ-SKA-”BIOMASTER”-PLUS Page 5 of 6 SKA-PLUS-ANNEX P1-Eng...
  • Page 96 Transport lock has not been removed from the Remove. shaft groove. 1) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure. 2) Request particulars. Issue: 03.05.2011 CIP-Process for DVZ-SKA-”BIOMASTER”-PLUS Page 6 of 6 SKA-PLUS-ANNEX P1-Eng...
  • Page 97 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de ANNEX Pump P2 BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 98 DVZ - SERVICES GmbH Boschstrasse 9 • D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de www.dvz-services.de INSTRUCTION MANUAL (ANNEX P2) BMSU LOADING PUMP P2 SEWAGE TREATMENT PLANT...
  • Page 99 Area of responsibility, competence and supervision of personnel must be precisely controlled by the user. Personnel with inadequate knowledge must Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 2 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 100 The pumps can be installed horizontally or vertically, under pressure. Appropriate measures (e.g. the with bearings arranged at the top Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 3 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 101 ATTENTION: The hollow shaft must not be damaged during this process. Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 4 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 102 8000 operating hours. When changing the joint oil, please refer to the disassembly and assembly instructions. Shaft seal The shafts are sealed either by a gland packing or a Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 5 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 103 In order to do this, and with auxiliary devices connected, if provided. secure the hollow shaft (125). - With plastic or metal stators, remove the stator gaskets (403) and (404). Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 6 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 104 - Pull the gland housing (204) from the holl ow shaft (125). - Remove the gland packing (207) from the gland housing (204). Figure 4: Removing the guide bushes Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 7 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 105 (see operational condition in Figure 6). The permissible fastening torque is marked on the clamp Figure 5: Joint of outer teflon sheathing faces in the set (123). correct direction for assembly. Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 8 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 106 (304) into the groove on the head of the rotor (401) or hollow shaft (125) using a centre punch (see Figure 7). Figure 7: Securing the retaining sleeve Issue: 04.05.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 9 of 6 SKA-PLUS-ANNEX P2-Eng...
  • Page 107 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de ANNEX Pump P5 BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 108 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de www.dvz-services.de INSTRUCTION MANUAL (ANNEX P5) TRANSFER PUMP P5 SEWAGE TREATMENT PLANT...
  • Page 109 Area of responsibility, competence and and the local electricity board). supervision of personnel must be precisely controlled by the user. Personnel with inadequate knowledge must Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 2 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 110 Installation/Mounting other under pressure. Appropriate measures (e.g. the Installation The pumps can be installed horizontally or vertically, with bearings arranged at the top Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 3 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 111 ATTENTION: The hollow shaft must not be damaged during this process. Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 4 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 112 8000 operating hours. When changing the joint oil, please refer to the disassembly and assembly instructions. Shaft seal The shafts are sealed either by a gland packing or a Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 5 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 113 In order to do condition and with auxiliary devices connected, if this, secure the hollow shaft (125). provided. - With plastic or metal stators, remove the stator gaskets (403) and (404). Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 6 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 114 - Pull the gland housing (204) from the holl ow shaft (125). - Remove the gland packing (207) from the gland housing (204). Figure 4: Removing the guide bushes Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 7 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 115 Figure 5: Joint of outer teflon sheathing faces in the sharply (see operational condition in Figure 6). The correct direction for assembly. permissible fastening torque is marked on the clamp set (123). Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 8 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 116 (304) into the groove on the head of the rotor (401) or hollow shaft (125) using a centre punch (see Figure 7). Figure 7: Securing the retaining sleeve Issue: 18.10.2011 DVZ-SKA-”BIOMASTER”-PLUS – Pump P2 Page 9 of 6 SKA-PLUS-ANNEX P5-Eng...
  • Page 117 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de ANNEX PL BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 118 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de www.dvz-services.de INSTRUCTION MANUAL (ANNEX PL) DVZ-Permeate Lift Unit (DVZ-PL) SEWAGE TREATMENT PLANT...
  • Page 119 The DVZ-PL is necessary to increase the pressure head if the counter pressure at the overboard connection A13 is 0,5 bar or more. Outlet to Vent Overboard Inlet from DVZ-BMSU Submerged Pump inside Pressure Switches The treated water (permeate) from the BMSU will be collected in the PL-Unit. The pump inside the PL-Tank is controlled by automatic pre-adjusted pressure switches.
  • Page 120 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de COMMISSIONING BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 121 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de serial-no.: type: date: customer: place: vessel/NB: Please, observe the informations and safety instructions in the operating instructions, to ensure NOTE: that the unit functions satisfactorily and remains serviceable for a long period.
  • Page 122 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de STARTING UP AND COMMISIONING O.K. REMARKS Filling up the STP Connect a temporary water-source to connection A7 of the STP, and fill it with freshwater until the level of the control tank of STP reaches approx.
  • Page 123 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de 1.2.5 Put the selection switch “manual-0-auto” (12S3) into “auto” position. Now: Blower(s) G1.1 (or G1.2 or … if installed) starts running Pump P6.1 (or P6.2 or…...
  • Page 124 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de NOTE: If the STP has stand-by pumps or blowers (P5.1/P5.2, P6.1/P6.2 and/or G1.1/G1.2) one of this pumps need to be pre-selected by using the F button on the PLC.
  • Page 125 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de ALARMS O.K. REMARKS Protective motor switch 1.1.1 Protective motor switch pump VP1 1.1.2 Protective motor switch pump VP2 1.1.3...
  • Page 126 Abschnitt : QMF 47 COMMISSIONING DVZ-SKA-„BIOMASTER“-PLUS DVZ-SERVICES GmbH Boschstrasse 9 D-28857 Syke Tel. ++49 4242 16 93 8-0 Fax ++49 4242 16 93 8-99 info@dvz-services.de O.K. REMARKS Membrane 1.4.1 Membrane 1 has to be cleaned (FS1.1*) 1.4.2 Membrane 2 has to be cleaned (FS1.2), if installed 1.4.3...
  • Page 127 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Blower G1 BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 128 1,00 pc 0450419032 1,00 pc space washer 0450404000 1,00 pc space washer 0450404001 1,00 pc space washer 0450404002 1,00 pc Other parts than listed on request Issue: 04.05.2011 DVZ-G1-0450419016-ETK Page 1 of 1 Technical modifications will be done without notice...
  • Page 129 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Pump P1 BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 130 0600512025 1,00 163.1 pressure cover 0600512026 1,00 shaft cpl. 0410123004 1,00 Impeller 140mm 0600512012 1,00 drive lantern 0410123010 1,00 400.1 flat gasket 04202060006 1,00 400.2 flat gasket 04202060005 1,00 Issue: 20.10.2011 DVZ-P1-0580102032-ETK Technical modifications will be done without notice...
  • Page 131 902.5 screw 04202060012 4,00 lock screw 04202060013 2,00 screw 04202060014 1,00 920.1 04202060015 1,00 920.4 04202060016 6,00 920.5 04202060017 4,00 spring washer 0410123013 1,00 lock washer 0410123014 2,00 0410123015 1,00 Issue: 20.10.2011 DVZ-P1-0580102032-ETK Technical modifications will be done without notice...
  • Page 132 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Pump P2 BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 133 04101107037 4,00 0307 clamping rod 04101107044 1,00 0308 cover sleeve 04101107019 1,00 0401 rotor 0410118004 1,00 0402 stator 0410119034 1,00 0501 suction casing gasket 0410104013 1,00 Issue: 18.10.2011 DVZ-P2-ASC25-1-0410105063-ETK Page 1 of 2 Technical modifications will be done without notice...
  • Page 134 0410127008 4,00 0608 fan-type lock washer 0410106001 4,00 0609 hexagon nut 0410127008 4,00 0610 washer 0410127006 4,00 0611 tie rod 0410119041 4,00 gear-motor-assembly on request 1,00 Issue: 18.10.2011 DVZ-P2-ASC25-1-0410105063-ETK Page 2 of 2 Technical modifications will be done without notice...
  • Page 135 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Pump P5 BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 136 04101107037 4,00 0307 clamping rod 04101107044 1,00 0308 cover sleeve 04101107019 1,00 0401 rotor 0410118004 1,00 0402 stator 0410119034 1,00 0501 suction casing gasket 0410104013 1,00 Issue: 18.10.2011 DVZ-P5-ASC25-1-0410105063-ETK Page 1 of 2 Technical modifications will be done without notice...
  • Page 137 0410127008 4,00 0608 fan-type lock washer 0410106001 4,00 0609 hexagon nut 0410127008 4,00 0610 washer 0410127006 4,00 0611 tie rod 0410119041 4,00 gear-motor-assembly on request 1,00 Issue: 18.10.2011 DVZ-P5-ASC25-1-0410105063-ETK Page 2 of 2 Technical modifications will be done without notice...
  • Page 138 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Pump P6 BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 139 0600523006 1,00 pc grease lubricator 0600507002 1,00 pc motor On request 1,00 pc gasket set 0600518000 1,00 set Other parts than listed on request Issue: 04.05.2011 DVZ-P6-0640305000-ETK Page 1 of 1 Technical modifications will be done without notice...
  • Page 140 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Instruments BIOLOGICAL SEWAGE TREATMENT PLANT ® DVZ SKA-30 “BIOMASTER ”-PLUS...
  • Page 141 Instruments Pos. Size Name Art. No. Quantity PC/SET 1“ non return valve 0410300114 1,00 pc 1 ¼“ non return valve 0410318002 1,00 pc CV4.1 ¾“ non return valve 0410300110 1,00 pc 1 ¼“ swing check valve 0410300119 1,00 pc CV8.1 1“...
  • Page 142 Instruments Pos. Size Name Art. No. Quantity PC/SET PHV1 1“ pressure holding valve 0610204004 1,00 pc -1 – 5bar U pressure indicator 0410313212 1,00 pc PI1.1 -1 – 5bar H pressure indicator 0410313213 1,00 pc -1 – 5bar H pressure indicator 0410313213 1,00 pc -1 –...
  • Page 143 DVZ - SERVICES GmbH Boschstrasse 9 D-28857 Syke Germany phone:++ 49 / 42 42 / 16 93 8-0 fax:++ 49 / 42 42 / 16 93 8-99 e-mail: info@dvz-services.de web: www.dvz-group.de SPARE PARTS Electrical Parts BIOLOGICAL SEWAGE TREATMENT PLANT ®...
  • Page 144 Electrical Parts Pos. Name Art. No. Quantity PC/SET power supply terminal 0480313035 1,00 pc circuit breaker 0480312069 1,00 pc adapter 0480313038 1,00 pc under voltage relay 0480313034 1,00 pc compact starter 0480313032 1,00 pc 6A12 compact starter 0480313032 1,00 pc main switch 0480312031 1,00 pc...
  • Page 145 Electrical Parts Pos. Name Art. No. Quantity PC/SET 18K15 output interface 0480312038 1,00 pc 21N2 level relay 0480313044 1,00 pc 21N5 level relay 0480313044 1,00 pc 21N9 level relay 0480313044 1,00 pc Issue: 20.10.2011 E-Parts 813910-814410 Technical modifications will be done without notice...

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