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Dr. Pepper SL5 E Model Vender For DPSL5 E Model Venders Produced Beginning Production Run 6907CB Manufactured by Dixie-Narco, Inc. 11685 Main Street Williston, SC 29853-0719 803-266-5001 fax: 803-266-5049 Visit us on the web: www.dixienarco.com 803,903,990.01...
Table of Contents GENERAL INFORMATION Application ............................... 3 Vender Safety Precautions........................3 Product Identification..........................3 Physical Characteristics.......................... 3 INSTALLATION & SETUP Unpacking the Vender ..........................4 Electric Power Requirements ......................... 4 Ground the Vender..........................4 Placing the Vender on Location ......................4 Level the Vender.............................
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Table of Contents WIRING DIAGRAMS AND SCHEMATICS Figure 1 –SBC Wiring Diagram ......................37 Figure 2 – Compressor Wiring Diagram ....................38 Figure 3 – Choke Plate Assembly....................... 39 PARTS LIST MAIN DOOR EXTERIOR.......................40 - 41 MAIN DOOR INTERIOR (A)......................42 - 43 MAIN DOOR INTERIOR (B)......................44 - 45 SELECT PANEL..........................46 - 47 T8 LIGHTING ..........................48 - 49...
GENERAL INFORMATION APPLICATION PRODUCT IDENTIFICATION This manual applies to Dr. Pepper SL5 Venders, First production of DPSL5 was 6907CB. beginning with production run 6907CB. The production date of Dixie-Narco products is determined by the date code incorporated in the VENDER SAFETY PRECAUTIONS serial number.
INSTALLATION & SETUP PLACING THE VENDER ON LOCATION The Dixie-Narco Dr. Pepper SL5 Vender is designed utilizing the latest technology. !! CAUTION !! DO NOT TRANSPORT THE UNPACKING THE VENDERS VENDER TO OR FROM THE Remove the stretch wrap and top cover from the LOCATION LOADED WITH vender.
INSTALLATION & SETUP COIN CHANGERS & OTHER All Dr. Pepper SL5 Venders are shipped ready to ACCESSORIES vend 20 oz. PET bottles. To vend an alternative The vender must have an MDB coin changer package in the Vender, contact a Dixie-Narco installed and can have an MDB bill acceptor Factory Service Representative or refer to the proper installed.
PROGRAMMING SBC E-MODEL PROGRAMMING METHOD 2003 The controller has two modes of operation: NORMAL and SERVICE. NORMAL MODE: In Normal Mode, on power up display will show software installed in vender, then change to Ice Cold Drink message, Sold Out, Credit Value, or decimal point. If decimal is flashing, this indicates an error or problem recognized in the vender.
PROGRAMMING RD - Interval Data This function shows the user the vender accounting data since the time of the last counter reset. This data can be reset either from this menu or by a DEX interrogation. Press Select Button 1: Shows the total cash collected since the last counter reset. Press Select Button 2: Shows the total number of vends since the last counter reset.
PROGRAMMING The escrow condition is forced vend option 2 (“escrow no cancel”) with all bills stacked, and no cancel sale allowed unless the vender is in exact change and the maximum vend price is exceeded. Note: Any money entered below the vend price cannot be returned ES 4 –...
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PROGRAMMING Press select buttons 1 & 2 simultaneously to scroll to "Month". "MTH" - Month Setting (01 to 12) Press select button 1 and the current 2-digit month setting will show on display. Press and hold select button 1 to scroll through the month settings. (01–Jan. to 12–Dec.). Release the select button with the display showing the month you wish to use and display will return to "Month".
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PROGRAMMING ECNT - Electronic Counter This function is used to show historical cash sales, historical total vends, historical product counts by selection, and historical product counts that have occurred for prices being used from outside the vender. Press select button 1 to view the current four (4) button code. To view the data the four button code must be entered. Once entered the listed menus are available from the front of the vender;...
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PROGRAMMING Press select button 1 and the current four digit hour and minute setting will be displayed (24 hour). Press and hold select button 1 to Set Hours. Press and hold select button 2 to Set Minutes. Press and hold select buttons 1 & 2 to simultaneously to move to the next item on the menu. STP1 - Stop 1 This function is used to set the hours and minutes to stop period 1 limited access.
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PROGRAMMING STRT - Start This function is used to set the hours and minutes to start secondary pricing. Press select button 1 and the current four digit hour and minute setting will be displayed (24 hour). Press and hold select button 1 to Set Hours. Press and hold select button 2 to Set Minutes.
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PROGRAMMING ENAB - Enable This function is used to allow the lighting routine to go in to affect. Press select button 1 and the current setting will be displayed (On or Off). Press and hold select button 1 to toggle between “On” and “Off”. Release the select button showing the setting you wish to use and display will return to “ENAB”.
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PROGRAMMING STOP - Stop This function is used to set the hours and minutes for storage temperature to de-activate. Press select button 1 and the current four digit hour and minute setting will be displayed (24 hour). Press and hold select button 1 to Set Hours. Press and hold select button 2 to Set Minutes.
PROGRAMMING When enabled and the override switch is in the closed position, the controller will override “FREE”, disable vending, disable currency acceptance, display will show “No Sales”, and lights will be off. Vender will remain in this idle state until the override switch is in the open position. Press select button 1 and the display will show the current setting for 2 seconds (On or Off).
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PROGRAMMING Use this test to check coin mech, coin chute work, and coin mech payout systems. Insert coins. The value of coins will be reflected on display. Press select button 2 will exit the test and return any coins inserted and return to “CM”. Press &...
PROGRAMMING SBC QUICK REFERENCE MENU PROMPTS Main Menu Sub-Menu Sub-Sub-Menu Main Menu Sub-Menu Sub-Sub-Menu (HD) Historical Data User con't. (LT) Lights Days (RD) Interval Data (STRT) Start (SP) Set Price Stop (C-S) Cash Settings (CF) Coin Fill (ENAB) Enable (C-D) Dump Coin (RTN) Return (CR) Coin Rules (RFRG) Refrigeration...
PROGRAMMING Setting The Vender Type Factory Default Setting When installing a service control board that has not been installed in a vender, the control board needs to set the vender type to recognize and perform proper space-to-sales options vending operations. To set the vender type: 1.
GENERAL MAINTENANCE The most important facets of proper vender care and THE COMPRESSOR ELECTRICAL maintenance are the electrical power supplied to it, CIRCUIT IS ALWAYS LIVE WHEN leveling, and cleanliness of the machine and its THE PLUG IS CONNECTED TO AN components.
PROGRAMMING Single Board Controller (SBC) Software Update Procedure This document describes how to update software on the Single Board Controller (SBC). Note: All existing software revisions, except software version 804,919,240.11, will automatically update the software revision upon installation. For SBC boards using 804,919,240.11 software menu programming is required to manually update the software.
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PROGRAMMING Note: To remove the EPROM after programming is complete turn power off, ground yourself on the vender cabinet before removing the EPROM, remove the EPROM, turn power on, test vender for proper operation. III. Manual Reprogramming (all 804,919,240.11 or if an EPROM does not automatically reprogram the SBC) At power up, the current software version will be displayed.
PROGRAMMING Release and press select button 1 to enter the set model number menu. The current model • number will display. Note: this will say 501E-10. Press and hold select buttons 1 and 2 simultaneously to scroll through the available model numbers and back to 501E-10. Release when the model number you wish to use is displayed (501E-10).
MAJOR COMPONENT DESCRIPTION SBC CONTROL BOARD Motor Battery Secondary DEX 1.6A Fuse Display 6A Fuse Select Switches Service Switch (not used) (not used) (not used) (not used) AC Power Cam / Sold Out...
TROUBLESHOOTING FLOWCHARTS These charts are intended to isolate and correct most problems you might encounter. ALL COINS ARE REJECTED All coins are rejected. Main Power Apply power Disconnected. Check fuses and If fuse is blown, Blown Fuse replace if controller will necessary.
TROUBLESHOOTING FLOWCHARTS ALL BILLS ARE REJECTED All bills are rejected. Main Power Apply power Disconnected. Verify Check fuses and If fuse is blown, machine is Blown Fuse replace if controller will not in sold necessary. have no power. out. Verify Check cable at bill Limited validator, controller board,...
TROUBLESHOOTING FLOWCHARTS INCORRECT CHANGE DISPENSED Incorrect change dispensed. Check price and Vend prices set reset if incorrectly. necessary. Check coin Check alignment Coins not laying tubes; clear and of coin return flat in tubes. reload coins. chute. Sensor Error. If Defective coin possible, DEX Replace.
TROUBLESHOOTING FLOWCHARTS SELECTION WILL NOT VEND Selection will not vend. Check price and Vend price set incorrectly. reset if necessary. Check price, ensure credit is Insufficient credit. equal to or greater. Fill column with product. No product in column. Check sold-out switch in diagnostics. Replace if necessary.
TROUBLESHOOTING FLOWCHARTS ICE / FROST ON EVAPORATOR Ice / frost on evaporator. See: "Compressor Is refrigeration Runs Continuously" unit cycling? Below Inspect / Repair: 1. Gasket seal on inner door. Air leak. 2. Delivery port door seal. 3. Verticle "L-Profile" Gasket. 4.
TROUBLESHOOTING FLOWCHARTS COMPRESSOR WILL NOT START Compressor will not start. Electronic problem. 1. Check relay. Power to the 2. Harnessing. Refrigeration system. 3. Temperature Sensor or control. 4. Control Board. Plug compressor in outlet on Compressor is face of main wiring harness unplugged.
TROUBLESHOOTING FLOWCHARTS MACHINE NOT COOLING Machine not cooling. Dirty or clogged Clean. condenser. Check rear of vender for obstructions. Ensure rear of Restricted airflow. cabinet is at least 3.25" (82.6 mm) from wall. Faulty product seal. Replace. Check blade for Condenser fan or obstruction.
TROUBLESHOOTING FLOWCHARTS CAN’T ENTER THE MENU OR DIAGNOSTICS Note: Prior to checking wires or connections, ensure power has been removed from vender. Can't enter the Menu or Diagnostics. Put door switch Check the door switch position. in door open position. No message on Display.
TROUBLESHOOTING FLOWCHARTS LIGHTS ARE NOT ON Lights are not on. Check that two-pin stack plug is plugged in. Check two-pin light power plug at bottom of main door. Check wiring from stack plug to the lamp sockets. Replace if Check bulbs. necessary.
TROUBLESHOOTING FLOWCHARTS ONE OR MORE MOTORS RUN WHEN MAIN DOOR IS CLOSED (Display Scrolls “Vending”) One or more motors run when the main door is closed. (Display scrolls "Vending") Check cam / sold-out connector at SBC Board (J4). Check the connectors at the bottom of the main door.
TROUBLESHOOTING FLOWCHARTS SOLD OUT SWITCH Vender is indicating Sold Out on a column that contains product. Check Sold out switch for Replace if continuity. necessary. Check harnessing and connections for continuity (from J4 at the SBC board to sold out switches). Check STS to Verify limited Check wire from appropriate sold out...
TROUBLESHOOTING FLOWCHARTS THE DISPLAY IS DEAD The display is dead. Check the 1.6 amp fuse on the SBC board. Check continuity of the display harness from the display to P3 at SBC board. Replace the display Replace the SBC control board.
TROUBLESHOOTING FLOWCHARTS CAN’T READ THE DISPLAY Can't read the display. Reset the display by unplugging the vender and plugging it back in. Check display in Diagnostics. This will check that all segments are working. The display will illuminate in a scrolling manner. Replace display if all segments do not light.
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PARTS LIST Refrigeration Circuit Diagrams NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST MAIN DOOR PARTS (EXTERIOR) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST MAIN DOOR PARTS (EXTERIOR) ITEM PART DESCRIPTION SBC (501E) Main Door Assembly Dr Pepper SL5 634,052,00x.x3 Door Weld Assembly Dr Pepper SL5 634,050,10x.x3 Trim, Upper Right Maroon 634,050,52x.x3 Trim, Lower Right Maroon 634,050,53x.x3 Trim, Left Maroon 634,050,51x.x3 Assembly Top Cap 801,817,34x.x1 Assembly Bottom Cap 801,817,36x.x1...
PARTS LIST HARNESSING NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST HARNESSING ITEM PART DESCRIPTION SBC (501E) Motor Extension Harness, 76” - P1 to motor harness 804,913,95x.x1 Motor Harness SBC -9 E – motor extension harness to coil of vend motors 804,912,56x.x1 Cabinet Harness SBC -9 E – cabinet extension harness to motor and sold out switches 804,912,57x.x1 Cabinet Extension Harness, 80”...
PARTS LIST CABINET AND VEND MECHANISM (SECTION ONE) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST CABINET AND VEND MECHANISM (SECTION ONE) ITEM DESCRIPTION SBC (501E) Vend Motor Cover Assy. 609,070,43x.x3 Clamp Nylon Cable ¾” (2) not shown 901,900,55x.x1 Vend Motor Assy., Wide (Electronic) 609,070,70x.x3 Vend Cam, Wide Column Grey 801,809,80x.x1 Adjustable Cam, Wide Column Red 801,809,79x.x1 Drive Arm, Zinc 801,200,95x.x1...
PARTS LIST CABINET AND VEND MECHANISM (SECTION TWO) NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST CABINET AND VEND MECHANISM (SECTION TWO) ITEM DESCRIPTION SBC (501E) Sold-Out Switch Assy. Electronic (w/ gold cross point) - Xenoy 1731 804,100,75x.x1 Sold-Out Paddle Standard Emodel (shown) 432,070,19x.x3 Special Use Only - E-Models 609,070,19x.x3 Narrow - Special Use Only E-Models 432,070,17x.x3 Sold-Out Paddle Spring 901,700,74x.x1...
PARTS LIST HINGES AND ROLLER ASSY. NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST HINGES AND ROLLER ASSY. ITEM DESCRIPTION SBC (501E) Roller, Main Door 901,806,20x.x1 Roller Pin (5/32 x 2 3/8) 900,502,19x.x1 Assy., Top Hinge (drop in pin) E-Models 609,051,40x.x3 Top Hinge (drop in pin) E-Models 631,051,09x.x3 Top Hinge Spacer 169,000,15x.x3 Bearing Sleeve Top Hinge 805,300,42x.x1 Bottom Hinge Sleeve...
PARTS LIST REFRIGERATION SYSTEM (SECTION TWO) ITEM DESCRIPTION SBC (501E) Evaporator Fan Housing Assembly Assy., Housing Fan (Wide) 609,044,80x.x3 Temperature Control, GE 802,800,58x.x1 Temperature Control Bracket 491,070,08x.x3 *Condenser Fan Shroud for 1203 491,040,11x.x3 *Condenser Fan Shroud for 3001 640,040,02x.x3 Overload – Relay Cover Assembly (FFI12HBX) Domestic Models Embraco 1.355.504 802,501,77x.x1 Relay...
PARTS LIST DOMESTIC SIGNS & SIDE DECALS (Contact Parts Department for any not listed) ITEM DESCRIPTION SBC (501E) Side Decals DP Millennium Side Decals 803,869,41x.x1 Sign DP SL5 Millennium 805,033,11x.x1 Ad Card Dr Pepper 803,869,42x.x1 Sign, Transaction/Coin Insert Dr Pepper 1 knock out 805,033,13x.x1 Dr Pepper 2 knock out 805,033,12x.x1...
PARTS LIST SCREWS & NUTS NA = Not Applicable Part numbers subject to change without notice.
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PARTS LIST SCREWS & NUTS ITEM PART NUMBER PART NAME AND DESCRIPTION 900,301,70x.x1 Screw, Phil Pan Swage Form #6 - 32 x 3/8" 900,301,64x.x1 Screw, Phil Pan Swage Form w/washer #8 - 32 x 1/2" 900,301,83x.x1 Screw, Phil Pan Swage Form #10 - 32 x 5/16" 900,301,50x.x1 Screw, Phil Pan w/out washer, #8 - 18 x 1/2"...
PARTS LIST WASHERS, BOLTS, & MISC. HARDWARE ITEM PART NUMBER PART NAME AND DESCRIPTION 901,901,89x.x1 Clamp, Cable 1" Heyco 3390 900,901,79x.x1 Clamp, Nylon 5/16" Black Heyco 3355 or Dennison 10159 900,901,80x.x1 Clamp, Nylon 1/2" Heyco 3328 901,901,06x.x1 Hand Tie 901,902,01x.x1 Wire Tie, 7 1/2"...
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