Softing PROFIBUS Tester 4 BC-600-PB Manual
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Softing PROFIBUS Tester 4 BC-600-PB Manual

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PROFIBUS Tester 4
BC-600-PB
FW version 1.13 (rev. 17)
Revision 2013-05-31

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Summary of Contents for Softing PROFIBUS Tester 4 BC-600-PB

  • Page 1 Manual PROFIBUS Tester 4 BC-600-PB FW version 1.13 (rev. 17) Revision 2013-05-31...
  • Page 3 © Copyright 2013 Softing Industrial Automation GmbH No part of this manual may be reproduced, photocopied, stored on a retrieval system, transmitted, processed or translated without the express prior written consent.

  • Page 4: Table Of Contents

    Contents Introduction General Test Functions 1.2.1 Stand-alone mode of operation 1.2.2 PC mode of operation Delivery Scope Optional Accessories D-sub adapter cable for testing live systems Adapter Set for M12 Connection Technology Fieldbus Shield Digital Leakage Current Clamp Portable Power Supply Service Interface for PROFIBUS DP 3.5.1 Connection Type D-sub...
  • Page 5 Master Simulator and Topology Scan 7.4.1 Special case: Active devices at both ends of the bus Display and Control in Stand-Alone Mode Main Display Operating Concept Functions 8.3.1 Live Status function 8.3.1.1 Bus status summary 8.3.1.2 Segment status 1 8.3.1.3 Segment status 2 8.3.1.4 Station status...

  • Page 6: Introduction General

    Introduction Manual Introduction General The PROFIBUS Tester 4 is a powerful tool that allows full testing of the bus physics and bus communication on PROFIBUS DP segments. Using the integrated master simulator, you can also test the bus physics if the PLC is currently not in operation, or individually check “suspicious”...

  • Page 7: Pc Mode Of Operation

    Trend over a prolonged period to locate the causes of bus problems. Expert functions: 3. The function Frames enables the classic frame analysis. 4. The Oscilloscope permits the detail analysis of signal waveforms. Softing Page 7...

  • Page 8: Delivery Scope

    Delivery Scope Manual Delivery Scope The PROFIBUS Tester 4 comes in a carrying case comprising: • Test tool with RS485 interface • Wide-range power supply with European and US mains power cables • Connecting cable for direct power supply with 24 VDC •...

  • Page 9: Optional Accessories

    (see page 23). Fig. 2: D-sub adapter cable with reduced influence on bus operation Softing Order No.: BC-600-PB-CB-DSUB-1 Adapter Set for M12 Connection Technology Using the M12 adapter set, you can connect the PROFIBUS Tester 4 to field devices with M12 connectors.

  • Page 10: Fieldbus Shield Digital Leakage Current Clamp

    BC-600-PB. Fig. 4: Fieldbus shield digital leakage current clamp Softing Order No.: PB-LSZ-CHB3 Portable Power Supply The portable power supply unit allows up to 4 hours of portable operation. The power supply kit also includes a charger and a carrying case.

  • Page 11: Service Interface For Profibus Dp

    The compact unit is rail mounted like a terminal block and powered by an external 24 VDC power supply. The package includes an 90° angled PROFIBUS connector with a switchable terminating resistor. Fig. 6: D-sub service interface for testing a live bus Softing Order No.: BC-PBMB-PB-S Softing Page 11...

  • Page 12: Connection Type M12

    The M12 service interface comprises an IP68 rated T piece, an end cap for the service output of the T piece, and a 1m PROFIBUS DP cable fitted with a male/female M12 connector on each end. Fig. 7: M12 service interface for testing a live bus Softing Order No.: BC-M12DP-PB Page 12 © 2013...

  • Page 13: Connectors And Controls

    Function selection Back/Cancel Power Connection to Connection to notebook/PC power supply Status LED 24 VDC Trigger input Status LED Trigger Output Detail view: Terminal block for trigger input/output Fig. 8: Connectors and status displays on the BC-600-PB Softing Page 13...

  • Page 14: Power Supply And Auto Power On

    Power Supply and Auto Power On Manual Power Supply and Auto Power On The tool is powered with 24 VDC either through the external AC adapter or by using the single-ended cable for direct 24 VDC power supply. Both are included in delivery.

  • Page 15: Power-Up Behaviour When Usb Connected

    While in PC mode, you can only display readings and operate the tool by using the control and evaluation software on the computer. At this point, you can also start a firmware update instead of using the control and evaluation software. See page 38. Softing Page 15...

  • Page 16: Software Installation

    ROM does not start automatically when inserted, please run the “start.exe” file in the main directory. Future updates can be downloaded from our web site at industrial.softing.com. Attention: The “PROFIBUS Diagnostic Suite” PC software also includes the required USB driver. You therefore need to install the software first before connecting the test tool to the PC or notebook.

  • Page 17: Connection Types

    PROFIBUS network. Do not cascade more than two D-sub connectors with service sockets at the same time: Fig. 11: Unallowed cascading of D-sub connectors Active connection cables with integrated repeaters, such as Softing's BC-131- PB, cannot be used for testing. Softing...

  • Page 18: Strain Relief

    Connection to PROFIBUS Manual 7.1.4 Strain relief Attention: When you connect the PROFIBUS Tester 4, its weight can place a high mechanical stress on the connectors and the bus station. Ensure proper strain relief by using suitable supports, cable ties, etc. When this is not possible, you need to select a different connection point to avoid damage.

  • Page 19: Simple Connection For Tests During System Shutdown

    PROFIBUS; in other words, you need to shut down the whole installation. Remote I/O Remote I/O Remote I/O D-sub Connection points Termination at begin and end of bus! Fig. 13: Connection points at system shutdown Softing Page 19...

  • Page 20: Connection For Testing A Live Bus

    Connection to PROFIBUS Manual Connection for Testing a Live Bus To test a live PROFIBUS with the PROFIBUS Tester 4 during operation, appropriate connection possibilities have to be provided. If no suitable connection points are available in the existing installation, it is recommended to install them during system shutdown.

  • Page 21: Connection Via D-Sub Connector With Service Socket

    If all bus stations provide D-sub connectors with an additional service socket, you can simply plug in the PROFIBUS Tester 4 at that socket (see figure below). Remote I/O Remote I/O MPI Operator Panel Connection points D-sub Fig. 14: Connection points for the D-sub adapter cable Softing Page 21...

  • Page 22: Direct Cable Connection

    Connection to PROFIBUS Manual 7.3.2 Direct cable connection To test a live PROFIBUS, you will need additional D-sub service interface of the type BC-PBMB-PB-S (see page 11). Diagnostic repeater PBMB PBMB PBMB D-sub Connection points Fig. 15: Service interface provide connection points at direct cable connection Page 22 ©...

  • Page 23: Connection Via M12 Connector

    The master simulator allows checking the bus cabling and the station addresses during installation and commissioning, when the PLC (master) is not in operation yet. In addition, you can use this mode to check individual “suspicious” bus stations that have been disconnected from the bus. Softing Page 23...
  • Page 24 Connection to PROFIBUS Manual The topology scan determines the sequence and distances of all passive bus stations (slaves). This feature requires correct bus cabling, a very good signal quality, and a connection point located directly at the beginning or end of the bus.

  • Page 25: Special Case: Active Devices At Both Ends Of The Bus

    • The cable from the bus start or test tool has to be connected to the incoming M12 connector of the last slave. A bus termination is required at the outgoing M12 connector of the last slave. Softing Page 25...

  • Page 26: Display And Control In Stand-Alone Mode

    Display and Control in Stand-Alone Mode Manual Display and Control in Stand-Alone Mode The PROFIBUS Tester 4 always starts in stand-alone mode unless it is USB connected to a PC or notebook. The readings are shown on the display. You can control the tool with the four function keys.
  • Page 27 The display remains blank. 2. The master simulator has been enabled manually (see page 36): • Display: “M.Sim. ON” The only control on the main display is the down arrow key with which you can select the individual functions. Softing Page 27...

  • Page 28: Operating Concept

    Display and Control in Stand-Alone Mode Manual Operating Concept Fig. 20: Display control with the four function keys Page 28 © 2013...

  • Page 29: Functions

    PLC, or an incorrect GSD file was used) „Warning“ • Frame errors, retries or diagnostics occurred during the test • One or more bus stations have not been configured in the PLC 3. „OK“ • No critical states or events Softing Page 29...
  • Page 30 Display and Control in Stand-Alone Mode Manual Bus physics: 1. “Error” • One or more bus stations failed to respond during the last physical test cycle „Warning“ • One or more quality indexes* are below the user-defined limit value (default: 2500) „OK“...

  • Page 31: Segment Status 1

    “-” sign. Line 3 indicates the token rotation time. Note: The token rotation time does not necessarily equal the bus cycle time. Softing Page 31...
  • Page 32 Display and Control in Stand-Alone Mode Manual 8.3.1.3 Segment status 2 Fig. 23: Live Status with segment status 2 Line 1 is the same as for segment status 1. In line 2 you see, on the left, the number of retries on the entire segment and, on the right, the worst quality index of all bus stations.

  • Page 33: Station Status

    Line 3 indicates the number of diagnostics on the left, and the best quality index of this bus station on the right. Note: The update rate for the live status substantially depends on the number of bus stations and the signal quality. Softing Page 33...

  • Page 34: Quick Test Function

    Display and Control in Stand-Alone Mode Manual 8.3.2 Quick Test function The Quick Test allows full testing of bus physics and bus communication. The test data is stored in the tool. It can subsequently be imported by the PROFIBUS Diagnostics Suite software application. To start the function, choose one of 10 internal memory locations.

  • Page 35: Trend Function

    Fig. 27: Trend running for 23 h and 52 min. The test is aborted automatically when the power supply is interrupted (all data logged so far is retained in memory) or when the maximum logging time of 999 hours and 59 minutes is reached. Softing Page 35...

  • Page 36: Master Simulator Function

    Display and Control in Stand-Alone Mode Manual 8.3.4 Master Simulator function The master simulator is disabled by default when you switch on the tool. You can only select a baud rate on the display and thus start the master simulator if no other master is active.

  • Page 37: Data Import Into The Pc

    The default action “Import & Delete“ deletes the test data in the tool after the import is complete. This frees the allocated memory locations for new tests. The imported Quick Tests and Trend logs are fully compatible with the test data that can be acquired using the PC software. Softing Page 37...

  • Page 38: Firmware Update

    Firmware Update Manual 10 Firmware Update Firmware updates are made available as required. They are provided with the updates to the PC software (see page 16) and allow access to new or improved functionality. How to update the firmware is described in detail in the separate “PROFIBUS Diagnostics Suite –...

  • Page 39: Maintenance And Servicing

    Please also include a brief fault description and a phone number at which we can contact you should we need further details. In case of returns within the warranty period, please also enclose a copy of the invoice or delivery note. Softing Page 39...

  • Page 40: Troubleshooting

    PROFIBUS. Remedy: • Manually set the baud rate and repeat the test. If you need to contact Softing's support team, you will find the contact data on the back cover of the manual. Page 40 © 2013...

  • Page 41: Specifications

    Air humidity 10 .. 90% without condensation Conformity CE, FCC, VCCI Operation Via four-line display and four function keys or via PC/notebook. Localization of the display: DE+EN+FR+IT+PL+ES (without national specific characters) PC operating software PROFIBUS Diagnostic Suite, see separate manual Softing Page 41...

  • Page 42: General Notes

    EN 61326-1 (Measurement, Control and Laboratory Equipment Product Standard) A Declaration of Conformity in compliance with the above standards has been made and can be inspected at Softing AG on request. NOTE: For compliance with the legal EMC requirements, the other components (PROFIBUS devices, AC adapter, etc.) must also meet these requirements.
  • Page 44 Softing industrial.softing.com Industrial Automation GmbH Tel. +49 89 45656-326 (Support) Richard-Reitzner-Allee 6 Tel. +49 89 45656–340 (Sales) 85540 Haar Fax +49 89 45656–488 Germany Email: support.automation@softing.com...

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