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Summary of Contents for Blodgett 40ES-KLT Series
- Page 1 40ES-KLT Series SHORT ELECTRIC TILTING FLOOR KETTLE INSTALLATION - OPERATION - MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Manufacture Service Questions: 866-518-3977 PART NUMBER 170094 REV B (04/11)
- Page 2 THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE vAPORS AND LIqUIDS IN THE vICINITY OF THIS OR ANY OTHER APPLIANCE. POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EvENT USER SMELLS GAS.
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Page 3: Important Operator Warnings
IMPORTANT - READ FIRST - IMPORTANT WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY. CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. - Page 4 IMPORTANT - READ FIRST - IMPORTANT NOTICE: NEVER LEAVE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION. WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
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Page 5: Table Of Contents
Table of Contents Important Operator Warnings ............ page 1-2 References..................page 3 Equipment Description..............page 4 Inspection and Unpacking ............page 5 Installation ..................page 6 Initial Start-Up................page 7 Operation ................. page 8-10 Sequence of Operation ..............page 11 Maintenance................ -
Page 6: Equipment Description
Equipment Description Pressure Gauge Thermostat Dial Blodgett 40ES-KLT is a floor-mounted, tilting, steam jacketed kettle with a thermostatically controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. The body of the kettle is constructed of stainless steel, welded into one solid piece. -
Page 7: Inspection And Unpacking
Inspection & Unpacking The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. CAUTION Immediately upon receipt, inspect the carton carefully for exterior damage. SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE Carefully cut any polyester straps around the carton and detach the sides of the box CARE TO AVOID PERSONAL INJURY OR from the skid. -
Page 8: Installation
Installation The kettle is provided with complete internal wiring and is ready for immediate WARNING connection. Wiring diagrams are provided in this manual and on the inside of the INSTALLATION OF THE KETTLE MUST control housing service panel. Any mechanical or electrical changes must be approved BE DONE BY PERSONNEL QUALIFIED TO by the Food Service Engineering Department. -
Page 9: Initial Start-Up
Initial Start-Up WARNING Now that the kettle has been installed, you should test it to ensure that the unit is AVOID ALL DIRECT CONTACT WITH HOT operating correctly. SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. Remove all literature and packing materials from inside and outside of the unit. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. -
Page 10: Operation
Operation CAUTION The operator controls kettle heating with the thermostat dial. The dial turns heating DO NOT OVERFILL THE KETTLE WHEN element power on or off and sets the kettle operating temperature. COOKING, HOLDING OR CLEANING. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW Controls THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING... - Page 11 Operation WARNING Use Of Common Accessories WHEN TILTING KETTLE FOR PRODUCT TRANSFER: Lift-Off or Counterbalanced Cover 1) WEAR PROTECTIVE OVEN MITT ANDPROTECTIVE APRON. As with stock pot cooking, an optional cover can speed up the heating of water 2) USE DEEP CONTAINER TO CONTAIN and food products.
- Page 12 Operation CAUTION Basket Insert DO NOT TILT KETTLE WITH LIFT-OFF COVER IN PLACE. COVER MAY SLIDE An optional kettle basket insert set can assist in cooking water-boiled products OFF, CAUSING INJURY TO OPERATOR. including eggs, potatoes, vegetables, shell fish, pasta and rice. The nylon mesh liner must be used for products smaller than the basket mesh size, CAUTION (approximately 1/4”...
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Page 13: Sequence Of Operation
Sequence of Operation The following “action-reaction” outline is provided to help the user understand how the equipment works. When the operator starts up the kettle by turning the operating thermostat dial from “OFF” to a desired setting, the thermostat switch closes. This lights up the heating indicator light and causes the contactors to close, allowing power to flow to heating elements. -
Page 14: Maintenance
Maintenance WARNING NOTICE: Contact an authorized representative when repairs are required. WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE Periodic Maintenance SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. A Service Log is provided at the back of this manual with the warranty information. - Page 15 Maintenance Zerk The gear housing has fittings for lubrication of moving parts. The gears do Fitting not run in oil, so periodic lubrication with grease is necessary. Frequency of lubrication depends on operating conditions, but it should be done at least once every six months. Use a #2 grade LGI lithium grease to add grease through Zerk fittings on gear housing until it flows out of the bearings around the trunnion shaft.
- Page 16 Maintenance WARNING Jacket Vacuum/Removing Air from Jacket TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF When the kettle is cold, a positive pressure reading on the pressure/vacuum THE WATER TREATMENT COMPOUND. gauge or a reading near zero indicates that there is air in the jacket. Air in the jacket acts as an insulator, and slows kettle heating.
- Page 17 Maintenance Water Treatment Procedure Obtain water treatment compound and a pH test kit from your authorized parts distributor. Fill a mixing container with the measured amount of water required. (See table). Distilled water is recommended. Hang a strip of pH test paper on the rim of the container, with about 1 inch of the strip below the surface of the water.
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Page 18: Cleaning
Cleaning WARNING Suggested Tools KEEP WATER AND SOLUTIONS AWAY a. Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. FROM CONTROLS AND ELECTRICAL b. Kettle brushes in good condition. EQUIPMENT. NEVER SPRAY THE SUPPORT c. Sanitizer such as Klenzade XY-12. HOUSING OR ELECTRICAL CONNECTIONS. - Page 19 Cleaning The outside of the unit may be polished with a stainless steel cleaner such as “Zepper” from Zep Manufacturing Co. When equipment needs to be sanitized, use a solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advice on sanitizing agents from your supplier of sanitizing products.
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Page 20: Troubleshooting
Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and in this manual. If an item on the list is followed by X, the work should be done by a qualified service representative. - Page 21 Troubleshooting SYMPTOM WHAT TO CHECK (X indicates work that should only be performed by a qualified service representative) Kettle stops heating User a. Thermostat dial setting. before it reaches the Authorized b. Thermostat calibration. X desired temperature. Service Rep Only c.
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Page 22: Parts List
Parts List OM-40ES-KLT... - Page 23 Parts List OM-40ES-KLT...
- Page 24 Parts List To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase. Description Part # Description Part # Element, 208v 9.95kw 005977 Water Fill Assembly 139396 Element, 240v 8kw 005974...
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Page 25: Wiring Diagram
Wire Diagrams OM-40ES-KLT... -
Page 26: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Service Performed Performed By OM-40ES-KLT... - Page 27 Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Service Performed Performed By OM-40ES-KLT...
- Page 28 BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: 866-518-3977 PART NUMBER 170094 REV B (04/11)
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