Char-Broil Commercial 466247310 Product Manual

Commercial infrared grill

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I N F R A R E D

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 466247310

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

Estimated assembly time: 30 minutes

10/28/09 • G516-001-040801

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Summary of Contents for Char-Broil Commercial 466247310

Page 1 I N F R A R E D The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®;...
Page 2: Table Of Contents
TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 4: Use And Care
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
Page 5: Connecting Regulator To Lp Cylinder
LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
Page 8: Match-Lighting
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Page 9: Spider Alert
General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom.
Page 10 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. Detach electrode from burner.
Page 11: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 12: Parts List
PARTS LIST Description BOTTOM SHELF CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL GROMMET CART RIGHT SIDE PANEL LOWER BACK PANEL TANK EXCLUSION DOOR BRACE HEAT SHIELD, F/ TANK LEFT RAIL, F/ GREASE TRAY RIGHT RAIL, F/ GREASE TRAY FIREBOX MATCH HOLDER BURNER, MAIN ELECTRODE, F/ MAIN BURNER...
Page 13: Parts Diagram
PARTS DIAGRAM...
Page 14: Assembly
ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
Page 15 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. 7mm lock washer 7mm flat washer This step requires two people...
Page 16 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart right side panel with the nut and cap. On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½”...
Page 17 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm lock washer, 7mm 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using #8x3/8”...
Page 18 Remove the four screws and washers factory attached to the Auto Clean valve bracket. Position Auto Clean valve bracket beneath right side shelf fascia so that valve stem comes through larger center hole in fascia. Align the four holes on valve bracket with the four holes on fascia.
Page 19 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox, shown A. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm flat washer,7mm lock washer and 1/4”nut in upper hole; and using 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer in lower hole, shown B/C. Attach front of shelf and fascia using two 1/4-20x3/4”...
Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
Page 21 Insert sideburner burner into left shelf. shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. sideburner ignitor wire to electrode. Wing nut electrode ignitor wire Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #8-32x3/8" screws, 4mm flat washers, 4mm lock washers, and #8-32 hex nuts.
Page 22 Inside of cart, insert heat shield rear tabs(without holes) into slots between upper and lower back panels. Then insert left and right grease tray rails into slots beneath grease tray opening in upper back panel. Then insert end of tank wire into right arcuate slot on lower back panel, shown A.
Page 23 Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. Attach front left side of wire shelf to the left side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer. one #8-32x3/8” screw, Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer, shown B.
Page 24 Connect each of the wires from the main burner electrodes, and sideburner electrode to the back of the electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from the switch wiring harness to the back of the electronic ignition module.
Page 25 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door , and release hinge pin into door. Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.
Page 26 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Place sideburner grate onto sideburner shelf. Then place sideburner griddle onto sidebruner shelf, aligning griddle legs with holes in shelf.
Page 27 On back of grill, slide grease tray into opening in upper back panel. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Page 28: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
Page 29 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not •...
Page 30: Troubleshooting - Electronic Ignition
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at • Battery not installed any electrodes when properly. Electronic Ignition Button is pressed; no noise can • Dead battery. be heard from spark module. • Button assembly not installed properly.
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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