Leviton 4000 Series Installation Manual

Leviton 4000 Series Installation Manual

Compact modbus power and energy meter
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Installation Guide
Power Monitoring
RoHS
Compliant
E50C2
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Turn off all power supplying equipment before working on or inside the equipment.
• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.
• This equipment must only be installed and serviced by qualified electrical personnel.
• Read, understand and follow the instructions before installing this product.
• Product may use multiple voltage/power sources. Be sure all sources of power
have been disconnected before servicing.
• Use a properly rated voltage sensing device to confirm power is off.
DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION
• Only install this product on insulated conductors.
Failure to follow these instructions will result in death or serious injury.
A quali ed person is one who has skills and knowledge related to the construction and
operation of this electrical equipment and the installation, and has received safety
training to recognize and avoid the hazards involved.
No responsibility is assumed by Leviton for any consequences arising out of the use of
this material.
Control system design must consider the potential failure modes of control paths and, for
certain critical control functions, provide a means to acheive a safe state during and after a
path failure. Examples of critical control functions are emergency stop and over-travel stop.
WARNING
LOSS OF CONTROL
Assure that the system will reach a safe state during and after a control path failure.
Separate or redundant control paths must be provided for critical control functions.
Test the e ect of transmission delays or failures of communication links.
Each implementation of equipment using communication links must be individually
and thoroughly tested for proper operation before placing it in service.
Failure to follow these instructions may cause injury, death or equipment damage.
For additional information about anticipated transmission delays or failures of the link, refer to
1
NEMA ICS 1.1 (latest edition). Safety Guidelins for the Application, Installation, and Maintenance
of Solid-State Control or its equivalent in your speci c country, language, and/or location.
CAUTION
• This product is not intended for life or safety applications.
• Do not install this product in hazardous or classified locations.
• The installer is responsible for conformance to all applicable codes.
• Mount this product inside a suitable fire and electrical enclosure.
FCC PART 15 INFORMATION
NOTE: This equipment has been tested by the manufacturer and found to
comply with the limits for a class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
residential environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio
communications. This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Modifications to this product without the express authorization of the
manufacturer nullify this statement.
For use in a Pollution Degree 2 or better environment only. A Pollution Degree 2 environment
must control conductive pollution and the possibility of condensation or high humidity.
Consider the enclosure, the correct use of ventilation, thermal properties of the equipment,
and the relationship with the environment. Installation category: CAT II or CAT III. Provide
a disconnect device to disconnect the meter from the supply source. Place this device in
close proximity to the equipment and within easy reach of the operator, and mark it as the
disconnecting device. The disconnecting device shall meet the relevant requirements of IEC
60947-1 and IEC 60947-3 and shall be suitable for the application. In the US and Canada,
disconnecting fuse holders can be used. Provide overcurrent protection and disconecting
device for supply conductors with approved current limiting devices suitable for protecting
the wiring. If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the device may be impaired.
ZL0138-0A
Page 1 of 24
1.888.610.7664
Compact Modbus Power and Energy Meter
Product Overview
The Series 4000-K DIN rail meter provides a solution for measuring energy data with a single device. Inputs include
control power, CT, and 3-phase voltage. The Series 4000-K supports multiple output options, including solid state
relay contacts, Modbus, and pulse. The LCD screen on the faceplate allows instant output viewing.
The meter is housed in a plastic enclosure suitable for installation on T35 DIN rail according to EN50022. The Series
4000-K can be mounted with any orientation over the entire ambient temperature range, either on a DIN rail or in a
panel. The meter is not sensitive to CT orientation to reduce installation errors.
Product Identification
Series 4000-K
Specifications
Real Power and Energy
NEC2011 Article 100
Reactive Power and Energy
Data Update Rate
1
Type of Measurement
Measured AC Voltage
Metering Over-Range
Frequency Range
Measurement Input Range
Ride Through Time
www.calcert.com
15
10
20
5
25
0
30
Series 4000-K
Unidirectional metering, Modbus full data set, pulse and alarm outputs.
MEASUREMENT ACCURACY
IEC 62053-22 Class 0.5S, ANSI C12.20 0.5%
IEC 62053-23 Class 2, 2%
Current
0.4% (+0.015% per °C deviation from 25°C) from 5% to 100% of
range; 0.8% (+0.015% per °C deviation from 25°C) from 1% to 5% of
range
Voltage
0.4% (+0.015% per °C deviation from 25°C) from 90V
Sample Rate
2520 samples per second
1 sec
True RMS up to the 21st harmonic 60 Hz; One to three phase AC
system
INPUT VOLTAGE CHARACTERISTICS
Minimum 90V
(156V
L-N
UL Maximums: 600V
CE Maximum: 300V
+20%
Impedance
2.5 MΩ
/5 MΩ
L-N
L-L
45 to 65 Hz
INPUT CURRENT CHARACTERISTICS
CT Scaling
Primary: Adjustable from 5 A to 32,000 A
0 to 0.333 VAC or 0 to 1.0 VAC (+20% over-range), rated for use with
Class 1 voltage inputs
Impedance
10.6 kΩ (1/3 V mode) or 32.1 kΩ (1 V mode)
CONTROL POWER
AC
5VA max.; 90V min.
UL Maximums: 600V
CE Maximum: 300V
DC*
3 W max.; UL and CE: 125 to 300VDC
100 msec at 120VAC
to 600VAC
L-N
) for stated accuracy;
L-L
(347V
)
L-L
L-N
L-N
(347 V
)
L-L
L-N
L-N
sales@calcert.com
L-L
05145

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Summary of Contents for Leviton 4000 Series

  • Page 1 NEC2011 Article 100 Reactive Power and Energy IEC 62053-23 Class 2, 2% No responsibility is assumed by Leviton for any consequences arising out of the use of this material. Current 0.4% (+0.015% per °C deviation from 25°C) from 5% to 100% of Control system design must consider the potential failure modes of control paths and, for range;...
  • Page 2 Installation Guide Power Monitoring Series 4000-K Specifications (cont.) OUTPUT Alarm Contacts N.C., static output (30VAC/DC, 100mA max. @ 25°C, derate 0.56mA per °C above 25°C) Real Energy Pulse Contacts N.O., static output (30VAC/DC, 100mA max. @ 25°C, derate 0.56mA per °C above 25°C) RS-485 Port 2-wire, 1200 to 38400 baud, Modbus RTU MECHANICAL CHARACTERISTICS...
  • Page 3: Table Of Contents

    Installation Guide Power Monitoring Series 4000-K Table of Contents Dimensions Data Outputs Product Diagram Display Screen Diagram Installation Supported System Types Wiring Symbols Wiring Control Power Quick Setup Instructions Solid State Output User Interface Menu Abbreviations Defined User Interface for Data Configuration Alert/Reset Information User Interface for Setup RS-485 Communications...
  • Page 4 Installation Guide Power Monitoring Series 4000-K Dimensions 1.8” (45mm) 1.9” (48mm) 2.3” (59mm) 1.5” (39mm) 3.6” 4.2” (91mm) (107mm) Bottom View (DIN Mount Option) Bottom View (Screw Mount Option) 2.4 “ 4.2 “ (61 mm) (107 mm) 1.2 “ (31 mm) 0.3 “...
  • Page 5: Product Diagram

    Installation Guide Power Monitoring Series 4000-K Product Diagram X2 X1 X2 X1 X2 X1 Alarm Energy OUTPUT (X2) (X1) (X2) (X1) (X2) (X1) + - S CT Inputs 1 or 0.333 VAC Two 5-character rows of display text. Top row alphanumeric; ...
  • Page 6: Installation

    Installation Guide Power Monitoring Series 4000-K WARNING: TO AVOID FIRE, SHOCK, OR DEATH, disconnect power prior to installation. Installation Reinstall any covers that are displaced during the installation before powering the unit. Mount the meter in an appropriate electrical enclosure near equipment to be monitored. Do not install on the load side of a Variable Frequency Drive (VFD), aka Variable Speed Drive (VSD) or Adjustable Frequency Drive (AFD).
  • Page 7: Supported System Types

    Installation Guide Power Monitoring Series 4000-K Supported System The meter has a number of different possible system wiring configurations (see Wiring section). To configure the meter, set the System Type via the User Interface or Modbus register 130. The System Type tells the meter which of its current and voltage Types inputs are valid, which are to be ignored, and if neutral is connected.
  • Page 8: Wiring

    Installation Guide Power Monitoring Series 4000-K Wiring WARNING RISK OF ELECTRIC SHOCK OR PERMANENT EQUIPMENT DAMAGE CT negative terminals are referenced to the meter’s neutral and may be at elevated voltages · Do not contact meter terminals while the unit is connected ·...
  • Page 9: Control Power

    Installation Guide Power Monitoring Series 4000-K Control Power Direct Connect Control Power (Line to Line) Direct Connect Control Power (Line to Neutral) L2 L3 L2 L3 Line to Line from 90 VAC to 600 VAC (UL). In UL installations the Line to Neutral from 90 VAC to 347 VAC (UL) or 300 VAC (CE) lines may be floating (such as a delta).
  • Page 10: Quick Setup Instructions

    Installation Guide Power Monitoring Series 4000-K Quick Setup These instructions assume the meter is set to factory defaults. If it has been previously configured, all optional values should be checked. Instructions – 1. Press the button repeatedly until SETUP screen appears. to the PASWD screen.
  • Page 11: Solid State Output

    Installation Guide Power Monitoring Series 4000-K Solid State Output The Series 4000-K meters have one normally open (N.O.) KY Form A output and one normally closed (N.C.) output.* One is dedicated to energy (Wh), and the other to Alarm. See the Setup section for configuration information. Over-Current Protective Device* (not supplied) ≤...
  • Page 12: User Interface For Data Configuration

    Installation Guide Power Monitoring Series 4000-K User Interface for Data Configuration ZL0138-0A Page 12 of 24 05145 1.888.610.7664 www.calcert.com sales@calcert.com...
  • Page 13: Alert/Reset Information

    Installation Guide Power Monitoring Series 4000-K Alert/Reset Information To: ENRGY Alert Status PLOSS LOWPF F ERR I OVR V OVR PULSE (check if ALERT -------- -------- -------- -------- -------- -------- Wrench on A b C A b C A b C A b C Error LCD)
  • Page 14 Installation Guide Power Monitoring Series 4000-K UI for Setup To Setup p. 2 “SPASS” RS-485 Output BAUD -------- Set Communications Parameters: 38400 ADDR - Modbus Address: 1 – 247. ADDR -------- 19200 + increments the selected (blinking) digit. Back S COM -------- nOnE 9600...
  • Page 15 Installation Guide Power Monitoring Series 4000-K UI for Setup (cont.) To Setup p. 1 “S PWR” Set Phase Loss: VOLTS - Phase Loss Voltage: The fraction of the system voltage below which Phase Loss Alarm is on. For system types with neutral, the Line to Neutral voltage is also calculated and tested.
  • Page 16 Installation Guide Power Monitoring Series 4000-K RS-485 Daisy-chaining Devices to the Power Meter The RS-485 slave port allows the power meter to be connected in a daisy chain with up to 63 2-wire devices. Communications 120 Ω terminator on the first and last device of the daisy chain –...
  • Page 17: Standard Modbus Default Settings

    Installation Guide Power Monitoring Series 4000-K Standard Modbus Setting Value Modbus Register Default Settings Setup Password 00000 – Reset Password 00000 – System Type 40 (3 + N) Wye CT Primary Ratio (if CTs are not included) 100A CT Secondary Ratio PT Ratio 1:1 (none) System Voltage...
  • Page 18: Modbus Point Map Overview

    = 0xFF if the operating system is used; status = 0x00 if the reset system is used bytes5+: ID string = “Leviton Series 4000K Power Meter Full Data Set” - RESET SYSTEM RUNNING RS Version x.xxx” last 2 bytes: CRC Read Device Identification, BASIC implementation (0x00, 0x01 and 0x02 data), Conformity Level 1.
  • Page 19 Installation Guide Power Monitoring Series 4000-K Modbus Point Map S4000-K R/W NV Format Units Scale Range Description Register 0-0xFFFF Real Energy Consumption (MSR) ULong Clear via reset register 0-0xFFFF Real Energy Consumption (LSR) UInt 0-32767 Total Instantaneous Real Power (3 Phase Total) UInt kVAR 0-32767...
  • Page 20 Installation Guide Power Monitoring Series 4000-K Modbus Point Map (cont.) S4000-K R/W NV Format Units Scale Range Description Register 043* MSR Contact Closure Counters. Valid for both Pulse ULong 0-0xFFFF Pulse Counter 1 (Real Energy) inputs and outputs.Series 4000 counts are 044* shown in ().
  • Page 21 Installation Guide Power Monitoring Series 4000-K Modbus Point Map (cont.) S4000-K R/W NV Format Units Scale Range Description Register -4 0.0001 SInt Scale Factor I (Current) Scale Factors -3 0.001 SInt Scale Factor V (Voltage) -2 0.01 Note: These registers contain a signed integer, SInt Scale Factor W (Power) -1 0.1...
  • Page 22 Installation Guide Power Monitoring Series 4000-K Modbus Point Map (cont.) S4000-K R/W NV Format Units Scale Range Description Register Diagnostic Alert Bitmap. 1 = Active: Bit 0: Phase A Voltage out of range Bit 1: Phase B Voltage out of range Bit 2: Phase C Voltage out of range Bit 3: Phase A Current out of range Bit 4: Phase B Current out of range...
  • Page 23 Installation Guide Power Monitoring Series 4000-K Modbus Point Map (cont.) S4000-K R/W NV Format Units Scale Range Description Register 279/280 Float Real Power, Phase C 281/282 Float Ratio 0.0-1.0 Power Factor, Phase A 283/284 Float Ratio 0.0-1.0 Power Factor, Phase B 285/286 Float Ratio...
  • Page 24: Troubleshooting

    Installation Guide Power Monitoring Series 4000-K Troubleshooting Problem Cause Solution The maintenance wrench icon There is a problem with the See the Alert sub-menu or the Diagnostic Alert Modbus Register appears in the power meter display. inputs to the power meter. The meter is not receiving Verify that the meter control power are receiving the required adequate power.

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