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Byan System 600A Installation And Technical Manual

Vehicular swing gate operator
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BYAN SYSTEM, INC.
413 LINDEN
LUSK, WY 82225
(800) 223-2926
MODEL 600A/600B SERIES
VEHICULAR SWING
GATE OPERATOR
INSTALLATION AND TECHNICAL MANUAL
BYAN SYSTEMS, INC. OF LUSK, WYOMING, DEMANDS THAT YOU AS AN INSTALLER
INFORM YOUR CUSTOMER OF ALL SAFETY EQUIPMENT THAT SHOULD BE INSTALLED
ON EACH JOB SITE. THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR
CUSTOMER. ENSURE THAT THE PROTECTION AND WARNING SIGNALING DEVICES ARE
OPERATIONAL AND VISIBLE. THESE STEPS WILL AID IN YOUR DEFENSE SHOULD YOU
BECOME INVOLVED IN LITIGATION REGARDING INJURY OR DAMAGE.
ATTENTION: ALL INSTALLERS EXPERIENCED OR NOT PLEASE REVIEW
PAGES 4 AND 10 BEFORE YOU INSTALL THIS ACTUATOR.
P.O. BOX 1384
FAX (307) 334-2028

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  • Page 1 BYAN SYSTEM, INC. 413 LINDEN LUSK, WY 82225 (800) 223-2926 MODEL 600A/600B SERIES VEHICULAR SWING GATE OPERATOR INSTALLATION AND TECHNICAL MANUAL BYAN SYSTEMS, INC. OF LUSK, WYOMING, DEMANDS THAT YOU AS AN INSTALLER INFORM YOUR CUSTOMER OF ALL SAFETY EQUIPMENT THAT SHOULD BE INSTALLED ON EACH JOB SITE.

  • Page 2: Table Of Contents

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products TABLE OF CONTENTS DESCRIPTION PAGE NO. USAGE CLASSES FOR VEHICULAR GATES TECHNICAL DATA ABOUT THE OPERATOR BEFORE YOU INSTALL DURING INSTALLATION PROCEDURES INSTALLATION COMPLETION/FOLLOW UP INSTALLING THE OPERATOR PRESSURE ADJUSTMENTS PURGING THE OPERATOR HYDRAULIC FLUID MOUNTING GEOMETRY FRONT MOUNTING DETAIL...

  • Page 3: Usage Classes For Vehicular Gates

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products USAGE CLASSES FOR VEHICULAR GATES CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR A VEHICULAR GATE OPERATOR (OR SYSTEM) INTENDED FOR USE IN A HOME OF ONE TO FOUR SINGLE FAMILY DWELLING, OR A GARAGE OR PARKING AREA ASSOCIATE THEREWITH.

  • Page 4: Technical Data About The Operator

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products 600A SERIES TECHNICAL DATA MODEL 600A: 115 VAC SINGLE PHASE MODEL 600B: 220 VAC SINGLE PHASE ELIMINATOR SERIES BUILT-IN THERMAL OVERLOAD CAPACITOR RATING: 35UF / 10UF STANDARD WORKING PRESSURE: 1350 PSI...

  • Page 5: Before You Install

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products BEFORE INSTALLATION 1. VERIFY THE GATE POST IS PLUM AND GATE LEAF SWINGS FREELY. 2. PERFORM ANY REQUIRED MAINTENANCE BEFORE CONTINUING. 3. VERIFY THE COMMERCIAL POWER CIRCUIT BREAKERS ARE ISOLATED AND RATED FOR THE SPECIFIC LOAD.

  • Page 6: Installation Completion/Follow Up

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products 4. MOUNT HE LINEAR ACTUATOR AS CLOSE TO THE CENTER OF THE GATE LEAF AS POSSIBLE. THIS WILL HELP BALANCE THE WHIPPING MOTION OF THE GATE WHEN THE OPERATOR REACHES END OF THE PISTON STROKE. 5.

  • Page 7: Installing The Operator

    CAN BE ACHIEVED BY TEMPORARILY CONNECTING THE CONTROL PANEL TO THE OPERATOR AND USING THE MOTOR TO EXTEND THE PISTON, PRODUCING 9 7/8” OF PISTON. IT IS VERY IMPORTANT WITH THE “600A” THAT THE PISTON “BOTTOMS OUT IN BOTH DIRECTIONS”.

  • Page 8: Pressure Adjustments

    PURGING THE OPERATOR THIS IN NOT REQUIRED UNLESS THE OPERATOR RUNS ERRATIC SOMETIMES DURING SHIPPING, THE “600A” SERIES OPERATOR GETS TURNED UPSIDE DOWN AND REQUIRES THE VALVE SYSTEM TO BE PURGED AFTER YOU HAVE COMPLETED THE INSTALLATION. THIS CAN BE NOTICED IF THE OPERATOR IS JERKING OR RUNS UNEVEN.

  • Page 9: Hydraulic Fluid

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products HYDRAULIC FLUID BYAN SYSTEMS OPERATORS US A “SHELL OIL PRODUCTS” TELLUS T-15, THIS FLUID HAS A RELATIVELY LOW VISCOSITY SO IT WILL START TO FLOW QUICKLY ON COLD DAYS. WHEN THE FLUID RISES TO OPERATING TEMPERATURE, THERE IS NO RUSH OF THIN FLUID CAUSING POOR HYDRAULIC PERFORMANCE, OR WORSE YET, EXCESSIVE PUMP WEAR, FAILURE AND EXPENSIVE DOWNTIME.
  • Page 10 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 11: Mounting Geometry

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 12: Mounting Bracket Location

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products MOUNTING DIMENSIONS 600A I/O SERIES GATE OPERATOR 4” GATE W/ 2” GATE LEAF INWARD SWING DEGREE 6-3/4 4-3/4 3-1/2 6-1/4 4-3/4 3-1/2 5-3/4 4-3/4 3-1/2 5-1/2 4-1/2 3-1/2 5-1/8 4-1/2 2-3/4...

  • Page 13: Manual Bypass

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products MANUAL BYPASS THE MANUAL BYPASS VALVE IS FOR THE ABILITY TO RELEASE THE OPERATOR IN THE EVENT OF A POWER FAILURE OR MALFUNCTION. IT IS LOCATED UNDER THE KEYED CAP ON TOP OF THE OPERATOR. A METRIC ALLEN WRENCH IS SUPPLIED IN THE CAP TO RELEASE THE BYPASS VALVE.

  • Page 14: Wiring The Control And Accessories

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products RECOMMENDED WIRE SIZES HIGH VOLTAGE A.C. 14 AWG TO 400 FEET 12 AWG TO 650 FEET 10 AWG TO 1000 FEET 8 AWG TO 1650 FEET 6 AWG TO 2650 FEET LOW VOLTAGE A.C.
  • Page 15 BYAN SYSTEMS, INC. Automated Gate and Access Control Products G2M CONTROL BOARD DESCRIPTION G2M-115V/220V SINGLE PHASE MICRO CONTROLLED BOARD THIS ELECTRONIC CONTROL UNIT IS SUITABLE FOR SINGLE-PHASE MOTORS, AND CAN DRIVE UP TO TWO DIFFERENT MOTORS. THERE IS LEAF DELAY INCORPORATED WITH THE USE OF A PLUG IN CARD.
  • Page 16 BYAN SYSTEMS, INC. Automated Gate and Access Control Products CLOSING BUTTON: USED ONLY TO CLOSE THE GATE. STOP BUTTON: (NORMALLY CLOSE CONTACT), STOPS THE GATE IN OPENING/CLOSING. THREE ADJUSTABLE TIMES BLUE TIMER: OPENING TIMER ONLY CONTROLS THE OPENING TIME BETWEEN 3 TO 30 SECONDS. RED TIMER: CLOSING TIMER ONLY CONTROLS THE CLOSE TIME BETWEEN 3 TO 30 SECONDS.
  • Page 17 BYAN SYSTEMS, INC. Automated Gate and Access Control Products DIP SWITCH ASSEMBLY OPERATION MODE SELECTION; OPTION REVERSING STROKE FUNCTION ACTIVE INACTIVE (OPERATOR FIRST WILL CLOSE FOR 1 SECOND) STEP-BY-STEP FUNCTION* ACTIVE INACTIVE AUTOMATIC CLOSING FUNCTION ACTIVE INACTIVE REVERSING BUTTON IS NOT ACTIVE INACTIVE OPERATIVE DURING OPENING...
  • Page 18 BYAN SYSTEMS, INC. Automated Gate and Access Control Products SELECTABLE OPTIONS SWITCH S3 OPTION EXTENDS RUN OPENING AND CLOSING OPENING AND CLOSING TIME TIME (30 SECONDS TO 1 TIME (3 SECONDS TO 30 MINUTE) SECONDS) REPOSITIONING ACTIVE INACTIVE THE DOOR * * WITH THIS OPTION ACTIVE AND THE DOOR CLOSED THE DOOR IS CLOSED FOR 2 SECONDS EVERY HOUR, AND IF THE DOOR IS OPENED THE DOOR IS OPENED FOR 2 SECONDS EVERY HOUR.
  • Page 19 BYAN SYSTEMS, INC. Automated Gate and Access Control Products CONTROL CONTACT TERMINAL DESCRIPTION ENTRAPMENT ALARM OUTPUT ENTRAPMENT ALARM OUTPUT 24VAC OUTPUT @ 1 AMP MAX 24VAC OUTPUT @ 1 AMP MAX. ELECTRIC LOCK RELEASE 12VDC ELECTRIC LOCK RELEASE 12VDC ENTRAPMENT ALARM RESET ENTRAPMENT SAFETY CONTACT COMMON TO SAFETY CONTACT REVERSING SAFETY CONTACT...

  • Page 20: Connecting The Operator

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products POWER & MOTOR CONNECTION TERMINAL DESCRIPTION COMMERCIAL POWER SUPPLY 115V NEUTRAL (WHITE) [220V LINE (BLACK)] COMMERCIAL POWER SUPPLY 115V LINE (BLACK) [220V LINE (RED)] MOTOR # 1 CLOSE DIRECTIONAL (BLACK) MOTOR #1 OPEN DIRECTIONAL (BLACK MOTOR #1 COMMON (WHITE) MOTOR #2 CLOSE DIRECTIONAL (BLACK) MOTOR #2 OPEN DIRECTIONAL (RED)
  • Page 21 BYAN SYSTEMS, INC. Automated Gate and Access Control Products SECOND MOTOR CARD T2M CHARACTERISTICS: THIS CARD IS SUITABLE FOR DRIVING A SECOND MOTOR THROUGH THE CONTROL UNIT, SELECTING THE OPENING DELAY TIME AND THE CLOSING DELAY TIME BETWEEN THE TWO MOTORS. THE LIMIT SWITCHES OF THE SECOND MOTOR SHOULD BE CONNECTED TO THIS CARD.

  • Page 22: Loop Connectors

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products LOOP DETECTOR CONNECTIONS THE MOLLEX CONNECTOR HAS 11 WIRE LEADS 12 INCHES LONG. THE PIN OUT IS AS FOLLOWS: - POWER B+ BLACK - POWER B- BLUE - RELAY A COMMON (PULSE OR PRESENCE) ORANGE - RELAY A NORMALLY CLOSED (PULSE OR PRESENCE) YELLOW...
  • Page 23 BYAN SYSTEMS, INC. Automated Gate and Access Control Products UNNOTICED PIECE OF WIRE OR A SHARD OF GLASS BURIED IN THE PAVEMENT SLOT DO TO THE INSULATION? THE OUTER DIAMETER IS 0.115” FOR 14 GA. WIRE AND 0.013” FOR 16 GA. WIRE. WHEN INSTALLED IN A ” (0.250) SLOT, AS IS OFTEN DONE, THE TURNS OF WIRE CAN LAY SIDE BY SIDE IN THE SLOT AND THE TURNS TWIST UNDER THE PRECEDING TURNS AND NOT STACK SNUGLY IN A SINGLE LAYER, AS THEY SHOULD BE.
  • Page 24 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...
  • Page 25 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...
  • Page 26 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 27: Warranty

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products FOUR YEAR LIMITED WARRANTY This warranty pertains only to products manufactured for/or by Byan Systems, Inc. for gate operating systems, accessories, and equipment. These products are warranted against all defective material for forty-eight months from the date of sale. Defective material returned must be prepaid and accompanied by a Byan Systems, Inc.

  • Page 28: End User Safety Handout

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products END USER SAFETY “THE GATE AUTOMATION AND ACCESS CONTROL MANUFACTURER” HAS NO CONTROL OVER THE GATE SYSTEM YOU HAVE AUTOMATED. THE WORD “SYSTEM” HEREIN REFERS TO THE GATE POST, GATE LEAF, HINGING, ALL AUTOMATION EQUIPMENT, ACCESSORY DEVICES, THE CONSTRUCTION AND INSTALLATION THEREOF.
  • Page 29 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 6. SECURE AND LABEL POWER CABINETS OR EQUIPMENT COVERS. 7. IF THE GATE HAS AN OPEN ROLLER, EACH MUST HAVE A GUARD SUITABLE TO PROTECT PERSONS, PETS AND CLOTHING, WHICH COULD BE ENTRAPPED, NO MATTER HOW UNLIKELY IT MAY APPEAR AT FIRST GLANCE.

  • Page 30: Customer Acknowledgment

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products CUSTOMER ACKNOWLEDGEMENT DEAR _________________________________ (CUSTOMER/COMPANY NAME) VEHICULAR GATE OPERATING SYSTEMS PROVIDE CONVENIENCE AND SECURITY TO THEIR USERS. BECAUSE THESE MACHINES PRODUCE SUCH HIGH LEVELS OF FORCE, ALL GATE OPERATING SYSTEM DESIGNERS, INSTALLER AND END USERS NEED TO BE AWARE OF THE POTENTIAL HAZARDS ASSOCIATED WITH IMPROPERLY DESIGNED, INSTALLED OR MAINTAINED SYSTEMS.

This manual is also suitable for:

600b

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