Thermal Edge NE015 Series User's & Technical Manual

Thermal Edge NE015 Series User's & Technical Manual

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User & Technical Manual
NE010 & NE015 50 Hz Series
Rev 1.9

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Summary of Contents for Thermal Edge NE015 Series

  • Page 1 User & Technical Manual NE010 & NE015 50 Hz Series Rev 1.9...
  • Page 2 Also, please refrain from using this proprietary information in any other manner, including in any other business, without Thermal Edge Inc.’s written approval. Thermal Edge Inc. reserves the right to revise and otherwise modify the Manual to reflect changes in the requirements, standards, and operating recommendations. The Manual is the sole property of Thermal Edge Inc.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Overview Inspecting the Equipment Unpacking the Air Conditioner Moving the Air Conditioner Unit Label Operation Preliminary Testing Mounting the Air Conditioner Unit Specifications Options System Faults Digital Temperature Controller Programming Preventative Maintenance Field Serviceable Parts Safety Information Troubleshooting Guide Physical Dimensions Electrical Schematic...
  • Page 4: Overview

    This manual will guide you through the installation, maintenance, diagnostics and advance operations of the NE010 & NE015 Series Air Conditioners. This manual contains important information for the end-user who installs, maintains and/or operates the NE010 & NE015 Air Conditioner.
  • Page 5: Moving The Air Conditioner

    Thermal Edge air conditioners operate as a “closed loop” system with no exposure or introduction of outside air. This ensures that the enclosure is separated from and is not contaminated with ambient air, dirt, chemicals, dust, moisture or foreign matter so that sensitive enclosure components are protected and are kept at your required operational temperature.
  • Page 6: Preliminary Testing

    In the event of excess water vapor where the enclosure door has been left open there is an overflow hole on the bottom of every unit. Please contact Thermal Edge Inc. if you encounter excess water coming from your air conditioner.
  • Page 7: Mounting The Air Conditioner

    Mounting the Air Conditioner Using the template supplied, determine where the air conditioner is to be mounted and assure that all required cuts and holes will not interfere with or damage the enclosure or its contents. Assure that there is a 3” clearance between walls / obstructions and the air conditioner for the condenser supply air and return air flow so that it is not restricted.
  • Page 8: Unit Specifications

    Unit Specifications The following table provides electrical and refrigeration specifications for the NE010 and NE015 50 Hz Series Air Conditioners. NE010 50 Hz Series Nominal Capacity Rating: 1,000 BTUH Standard Maximum Ambient: 125°F Unit Weight: 100VAC – 51lbs, 200VAC – 53lbs Operating Inrush Loading...
  • Page 9 NE015 50 Hz Series Nominal Capacity Rating: 1,500 BTUH Standard Maximum Ambient: 125°F Unit Weight: 100VAC – 51lbs, 200VAC – 53lbs Operating Inrush Loading SCCR Recommended KVA Rating Refrigerant Refrigerant Low/High Voltage Current Current (Short Fuse Selection Type Amount Unit Range (Start (Running...
  • Page 10: Options

    Options The NE010 and NE015 Series Air Conditioners may be ordered with the following options. Review the list below for the specifications and functions of the option(s) that apply to your unit. Low Ambient This option consists of circuitry to protect the compressor in a low ambient temperature environment.
  • Page 11 Celsius Programming Celsius Programming option allows the user to control the Thermal Edge Air Conditioner in SI units. This feature can be programmed into the digital temperature controller at time of manufacturing. External Heat Output This option allows you to add an external heater to be located anywhere in your enclosure. These external heaters are ideal for focusing on individual sections of the enclosure without having a large capacity Built-in Heater.
  • Page 12 Ethernet/IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet/IP protocol. You can monitor and control all settings from a remote location with a PLC. Full specifications will be provided with this option. For full details refer to the Ethernet/IP Option Specifications included with the Air Conditioner.
  • Page 13: System Faults

    System Faults If any of the critical control parameters exceed limits, the compressor is turned off and an alarm condition is indicated on the front panel. There are three main conditions that can shut the AC compressor down:  The condenser high temperature alarm ...
  • Page 14 Enter the Programming mode by pressing the SET + DOWN arrow keys simultaneously for 3 seconds. The “F” LED starts blinking. Select the required parameter by pressing the UP or DOWN arrow key. Press the SET key to display its value. Use the UP or DOWN arrow key to change its value.
  • Page 15 Heater or Dry Contact Auxiliary Hidden 1 - 45 °F Differential Menu 2 Hysteresis Maximum Alerts with “HA” when Hidden Temperature maximum temperature has 45 - 302 °F Menu 2 Alarm been exceeded Minimum Alerts with “LA” when Hidden Temperature minimum temperature has -67 - 105 °F...
  • Page 16: Preventative Maintenance

    Loss of Refrigerant Thermal Edge air conditioners are meticulously leak and run tested after assembly. If a leak in the system should develop due to shipping damage or mechanical vibration, the leak must be detected, repaired and the refrigerant charge restored to the system by a qualified refrigeration professional.
  • Page 17: Field Serviceable Parts

    Conditioner has been tested by UL to meet the safety requirements of the UL484 specification. When working with the Thermal Edge Air Conditioner always makes sure shroud is installed. Verify proper voltage is applied to unit as specified in the UL label of the Air Conditioner. In the event of a field service repair, power down unit using the power on/off switch and disconnect power from unit.
  • Page 18: Troubleshooting Guide

    Troubleshooting Guide The following guide provides a flow chart to identify a problem, determine the root cause and identify the action needed to correct an issue. Verify input power meets voltage Unit Will Not Run Is Unit Verify Power On/Off requirements as Connected? Switch is on position...
  • Page 19 Check for faulty evaporator fan Is there voltage to compressor? Use meter Check for error code Check contactor circuit. Does it have CA,LA,HA,LA2,HA2, P1, or P2 power? Contact Customer Support Contact Refer to Alarm Signals Verify contact coil is Customer in Digital Temperature being activated.
  • Page 20 Check probe P1 or connections, potential faulty probe. Refer to Alarm Signals LA, LA2, HA, in Digital Temperature Controller Programming Section Note: Refer to Electrical Schematics for further diagnostics. Is fuse opening as Fuse / Circuit Check incoming power Protection soon as unit turns supply and connections Nuisance Trip...
  • Page 21: Physical Dimensions

    Physical Dimensions 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ● Email: support@thermal-edge.com SP-ENG-210-001-09 Rev 1.9 21 | P a g e...
  • Page 22 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ● Email: support@thermal-edge.com SP-ENG-210-001-09 Rev 1.9 22 | P a g e...
  • Page 23: Electrical Schematic

    Electrical Schematics System Schematic Digital Controller Schematic Note: Schematics apply to all voltages; optional accessories wiring not provided in this document. If you require electrical schematic with options contact our technical support and provide your model number. Warranty Information 1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580 -0200 ● (888) 580-0202 ● Fax (972) 580-0277 URL: www.thermal-edge.com ●...
  • Page 24: Warranty Information

    Repair or service by unauthorized personnel. Thermal Edge must be notified of a claim in writing not later than fourteen (14) days from the date when buyer has become aware of such occurrence, or immediately, when the defect is such that it may cause damage.
  • Page 25: Return Material Authorization (Rma) Procedure

    Customer will pay all freight charges. Out of Warranty Repair If your Thermal Edge air conditioner is out of warranty and requires repair, simply call Thermal Edge Customer Service at (888)-580-0202 for an RMA number. Customer Service will help you determine what repairs or parts are needed and, if possible, an estimate of the cost.
  • Page 26: Appendix A - Power Connector

    Appendix A Phoenix Contact Power Connector Instructions Scope: Instructions for connecting power wires to air conditioners equipped with a “Phoenix Contact” power connector. NOTE: If using stranded wires, it may be difficult to 1 - Remove cover from chassis using T25 Torx bit. insert into the receptacles without releasing the 2 - Push both orange tabs in to release male spring tension as described below in the removal...

This manual is also suitable for:

Ne010 seriesNe010105Ne010205Ne015105Ne015205

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