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Sealey CP4003 Instructions page 2

Cordless lithium-ion die grinder 12v

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wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the
restraint is tight. Double insulated products, which are always
marked with this symbol
neutral (blue) wires only.
DO NOT connect either wire to the earth terminal.
1.3
BATTERY SAFETY INSTRUCTIONS.
WARNING! Battery contains lithium-ion which is dangerous.
Handle with care to avoid damage, fire, corrosion or personal
injury.
Charge battery prior to its first use. the battery will have
been shipped in a low charge state.
To reduce the risk of burns or fire:
DO NOT Attempt to open, disassemble, modify or service the
battery pack.
DO NOT Crush, puncture, short external contacts or dispose of
in fire or water.
DO NOT Expose to temperatures above 40°C (104°).
 Replace only with the battery pack designated for this product.
 Recycle or dispose of used battery as stipulated by local
regulation.
Use only the charging base provided to charge the die grinder
battery.
DO NOT attempt recharging the battery by means of an engine
generator or a DC power source.
WARNING! Dispose of spent batteries correctly as they contain
Lithium-ion. DANGER! DO NOT attempt to disassemble the
battery. For safety and environmental reasons DO NOT discard
in domestic waste or by burning. ONLY discard or recycle
according to local authority regulations.
WARNING! DO NOT allow a leaking battery to contact your
person. If you come into contact with battery liquid take the
following immediate action:
 a) Skin contact: Wash immediately with soap and water,
then wash flesh in either lemon juice or vinegar.
 b) Eye contact: Wash with a strong solution of boric acid,
and seek immediate medical attention.
2. INTRODUCTION & SPECIFICATIONS
Slim, compact and lightweight design featuring variable speed on/off
control. Spindle lock for simple and quick tool changes. Soft grip
handle for added comfort and control. Powered by lithium-ion battery
(sold separately, order Model No: CP40BP), which maintains a high
energy density level with a flat discharge curve - performing better
and longer than a conventional Ni-CD/Ni-MH battery. No memory
effect allows the battery to recover from a deep discharge with no
tendency to reduce overall capacity. Requires 1 hour mains charger
(sold separately, order Model No: CP40MC). Suitable for carving,
shaping, de-burring, buffering, drilling and cutting. Supplied with a
small range of accesories.
No Load Speed: ........................................................5000 - 25000rpm
Weight: .........................................................................................0.2kg
Battery Model No (not included):.............................................CP40BP
Mains Charger Model No (not included): ...............................CP40MC
Noise Power: ...........................................................................78.5dBA
Noise Pressure: .......................................................................67.5dBA
Vibration: .................................................................................. 3.1m/s²
Accessories: ........................................................................ 1 x Drill Bit
..................................................2 x Diamond tipped Engraving Heads
.................................................................................
.....................................................................................1 x Nylon Brush
.....................................................................................1 x Brass Brush
................................................................................
........................................................................
...........................................................................
...........................................................................
..............................................................................1 x Felt Wheel Shaft
...................................................................................
............................................................................1 x Cutting Disc Shaft
,are fitted with live (brown) and
1 x Mounted Point
3 x Sanding Bands
1 x Sanding Band Shaft
2 x Large Felt Wheels
4 x Small Felt Wheels
4 x Cutting Discs
Original Language Version
3. CHARGING
CHARGING THE BATTERY (NOT INCLUDED, ORDER
MODEL No: CP40BP)
Note: When new, the battery will have been shipped in a low charge
state. Fully charge the battery before using your tool
3.1
to remove the battery from the die grinder, depress the two
side clips on the battery. DO NOT touch the metal battery
terminals.
3.2
take the base charger (Not included, order model No:
CP40MC) and plug it into the mains.
3.3
the battery is designed to fit into the charger one way
only. this is to ensure that the positive (+) and negative (-)
polarities correspond. Insert the battery and press lightly to
seat the battery firmly into the charging base, as in fig.1.
WARNING! DO NOT try to force battery into the base the
wrong way around.
3.4
When the battery is inserted into the charger the green LED
(fig.1) will begin to flash, this indicates the battery is charging.
3.5
When the green LED (fig.1) stops flashing and is solid the
battery is fully charged.
3.6
If the red LED (fig.1) illuminates the battery is too hot to charge
and will need to cool down before the charging cycle begins.
3.7
If the red LED (fig.1) flashes this means either the battery is
not seated in the charger correctly or the battery is defective
and should be replaced.
3.8
Remove the battery from the charger. Switch off and remove
the plug from the mains. Push the battery back into the die
grinder (fig.2) until it snaps into place. the die grinder is now
ready for use.
4. OPERATION
DIE GRINDERING INSTRUCTIONS. (Ensure you have read,
understood and comply with all the safety instructions)
WARNING! Always wear approved safety glasses when die
grinding.
4.1
Preparation
4.1.1 Open the collet by pressing the spindle lock button (fig.2) and
turn the collet until the lock engages.
4.1.2 Retain pressure on the spindle lock and turn the collet anti
clockwise to open.
4.1.3 Insert a bit into the collet making sure to insert the bit shaft
fully. tighten using spindle lock.
4.1.4 Insert the battery into the base of the die grinder ensure its
seated correctly.
4.1.5 the speed of the die grinder is controlled by the variable speed
switch (fig.2). Fast speed should be used for small bits and
slower speeds for larger bits, always start on a low setting and
increase until optimum performance is reached.
WARNING! DO NOT attempt to press the spindle lock with the
tool in use.
4.2
Die Grinder Speeds
Switch Setting
Speed RPM
1 - 2
5000 - 10500
2 - 3
10500 - 16000
3 - 4
16000 - 21500
4 - 5
21500 - 24000
5 - 6
24000 - 25000
4.2.1 the Die grinder has variable speed through the above ranges.
4.3
After use remove the battery and clean tool with a damp
cloth and store in a cool, dry childproof location.
fig.1
CP4003
Issue: 2 - 01/03/10

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