Westermann CMA 800 Elektro Operating Instructions Manual

Westermann CMA 800 Elektro Operating Instructions Manual

Stand-on scraper

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sweep & clean.
Stand-on scraper
CMA 800 Elektro
emission-free | low noise | thoroughly
Operating instruction
1

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Table of Contents
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Summary of Contents for Westermann CMA 800 Elektro

  • Page 1 & clean. Stand-on scraper CMA 800 Elektro emission-free | low noise | thoroughly Operating instruction...
  • Page 2: Table Of Contents

    7.2 Adjustment of the handlebar and holder for the pusher ....23 8 Installation................24 9 Installation / Adjustment of the attaching machine ......25 9.1 Installation of attaching machine .......... 25 9.2 Adjustment of attaching machine .......... 25 10 Charging the CMA 800 Elektro............26...
  • Page 3 Table of contents 11 Maintenance and servicing ............27 11.1 Screw connections ............27 11.2 Procedures after maintenance ..........28 11.3 Notes regarding maintenance work ........28 11.4 Documentary list .............. 28 12 Residual risks................29 13 Troubleshooting................. 31 14 Warranty policity ...............
  • Page 4: Ec Deglaration Of Conformity

    EG-Konformitätserklärung EC declaration of conformity according to EC guideline 89/392 / EEC The manufacturer / distributor: Westermann GmbH & Co. KG Schützenhof 23 D – 49716 Meppen hereby declares that the following product Product name: CLEANMELEON 800 Elektro make: Westermann GmbH & Co. KG Serial number: 26.
  • Page 5: Legal Information

    Subject to change: The Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described therein at any time without prior notice, in particular to improve and expand it, provided...
  • Page 6: Important Basic Informatation

    Important basic information Scope of supply The operating manual is part of the working equipment and must be kept accessible in the immediate vicinity of the machine at all times. The operating manual contains important information for safe and effective operation of the machine. Therefore, the operator must read and understand this operating manual thoroughly.
  • Page 7: Conventions

    Important basic information Conventions 3.2.1 Symbols and signal words Symbol / signal word Meaning Indicates the handling and effects of the safety information. Alerts you to a dangerous situation that, if not DANGER avoided, will result in death or serious injury. Alerts you to a dangerous situation that, if not WARNING avoided, may result in death or serious injury.
  • Page 8: Pictogram Overview

    Important basic information 3.2.2 Pictogram overview The safety instructions contained in this operating manual, which can cause danger to people and the machine if ignored, are specially marked with the following pictograms. Pictogram Importance General warning sign Falling hazard Automatic start-up hazard Opposing rollers hazard (Entanglement risk) Harmful or irritating substances hazard Toxic substances hazard...
  • Page 9: Marking On The Machine

    Important basic information Marking on the machine The scraper CMA 800 Elektro has a nameplate that contains all basic data. Components and accessories from suppliers have their own nameplates. 3.3.1 Warning pictogram on the machine Article number: AUF-00-00016 Labels must always be kept clean. Missing or damaged NOTICE labels must be replaced.
  • Page 10: Ordering Spare Parts

    Important basic information Ordering spare parts When ordering spare parts or accessories, state the type NOTICE designation, machine number and year of manufacture. The use of accessories and spare parts from other manu- facturers is only permitted after consultation with the manufacturer.
  • Page 11: Safety

    Machine naming information The scraper CMA 800 Elektro is referred to in the following simply as a machine or CMA 800 Elektro.
  • Page 12: Requirements For The Operator

    Safety Requirements for the operator Danger due to misuse! WARNING Misuse can lead to dangerous situations. Therefore: P Refrain from any use beyond the intended use. P Strictly comply with all information in this operating manual and, where applicable, the associated documents. P P Switching operations on the controls can only be carried out by instructed persons.
  • Page 13: Danger Area

    Safety Danger area Danger while staying in the danger area! WARNUNG Staying in the danger zone involves risks that unauthorised persons cannot assess. Therefore: P Always monitor the danger zone during the work process and ensure that no people are present there.
  • Page 14: Foreseeable Misuse | Reasonably Foreseeable Misuse

    Safety Foreseeable misuse | Reasonably foreseeable misuse All use deviating from the intended use is considered misuse and is not permitted. These include, for example • Transport of humans and animals • Use as a climbing aid • Use outside the permissible operating limits Behaviour in case of emergency keep save...
  • Page 15: Application

    Safety Application The area of application includes all locations worldwide that enable safe use of the machine. Use must be in accordance with the specified intended use. 4.7.1 Local requirements The area of application includes all locations worldwide that enable safe use of the machine.
  • Page 16: Responsibility Of The Operator

    Safety Responsibility of the operator If the machine is used commercially, the operator is subject to the sta- tutory provisions on occupational safety. 4.8.1 Obligations of the operator The operator is responsible for ensuring the machine is in good condition. P P The operator must regularly check all safety equipment for functio- nality and completeness.
  • Page 17: Personal Responsibility

    Safety 4.9 Personal responsibility Basic requirements P P Only people who are expected to adhere to the safety regulations and perform their work reliably may enter the danger zone. P P People whose ability to act is influenced by drugs, alcohol, medicines or the like are not permitted. P P When selecting personnel, the age and occupation-specific regulations applicable at the place of work must be observed.
  • Page 18: Observance Of The Operating Manual

    Safety 4.10 Observance of the operating manual The operating manual is provided by the manufacturer or supplier of the product in order to provide the user with essential knowledge for the proper and safe use and to point out dangers in handling the machine. Before starting up the machine, the operating manual must be worked through;...
  • Page 19: Personal Protection

    Safety 4.13 Personal protection The Personal Protective Equipment (PPE) is not included in the scope of delivery. Responsibility for the availability, testing and proper use of PPE therefore lies with the operator. P Wear PPE according to the instructions below. P Do not enter the danger area without PPE.
  • Page 20: Safety Instructions For The Operator/User

    Safety instructions for the operator/user If other persons are to operate the machine, they must be instructed in the operation of the machine and the operating manual must be read and understood in order to avoid accidents. Before using the machine, watch out for people, animals, obstacles, etc.
  • Page 21: Before Use

    • With all settings of the machine. Only remove the attaching machine (the pusher) from the basic machine for cleaning. Do not drive the machine without the pusher! The CMA 800 Elektro is used purely for cleaning slatted NOTICE floors in dairy farms and can therefore only be used on flat...
  • Page 22: Technical Data

    Technical data General technical data of CMA 800 Elektro DC motor: 24V, 800 watts Batteries / rechargeable batteries: 2 x 12V, 44 Ah Basic machine: • Total weight (incl. pusher) approx. 134 kg • 3-wheel carrier vehicle, steering via the front axle •...
  • Page 23: Assembly, Commissioning

    Assembly, comissioning Start preparation Please check that the scraper is complete. Please read the operating instructions with the associated setting instructions before commissioning! Adjustment of the handlebar and holder for the pusher Mount the handlebar after delivery by attaching it with the screws (see picture).
  • Page 24: Installation

    Installation Before the device can be used, the key supplied must NOTICE be inserted and turned on the right-hand side of the handlebar (see sticker). 1. Insert the key and turn in the driving direction. (Fig. 3: Key) 2. Selection of driving direction forwards / neutral / backwards. Selection of driving direction (Fig.
  • Page 25: Installation / Adjustment Of The Attaching Machine

    Installation / Adjustment of attaching machine Installation of attaching machine This is the same process as for removal. Simply slide the pusher in and insert the split pin. 1) The pusher is pushed onto the fork as far as possible. (Fig.
  • Page 26: Charging The Cma 800 Elektro

    Charging CMA 800 Elektro Please, only use the charger included in the scope of delivery. 1) Remove the power plug from the holder on the handlebar. 2) Put the toggle switch on the left side of the handlebar in neutral position.
  • Page 27: Maintenance And Servicing

    Maintenance and servicing 11.1 Screw fittings Check bolts and nuts for tightness after five hours of operation for the first time, then regularly (every 50 hours) and retighten if necessary. • All torques TA are standard values for standard metric threads accor- ding to DIN. Coefficient of friction 0.14 - new screws - unlubricated. These values have been recommended as standard values by various screw manufacturers.
  • Page 28: Procedures After Maintenance

    Maintenance and servicing 11.2 Procedures after maintenance After completing all maintenance work, perform the following steps: • Make sure that all previously loosened bolts are tightened. • Make sure that all previously removed safety devices and covers are properly reinstalled. •...
  • Page 29: Residual Risks

    Residual dangers Danger of slipping / stumbling DANGER Danger of injury due to slipping and stumbling! Careless operation, soiling of the stand area and unsuitable footwear for the work can lead to slipping or stumbling and resulting injuries. Therefore: P The machine may only be operated by trained personnel.
  • Page 30 Residual dangers Improper operation DANGER Danger of injury due to improper operation! Improper operation may lead to personal injury or damage to property. Therefore: P The machine may only be operated by trained personel. P Perform all operating steps according to the information in these operating instructions.
  • Page 31: Troubleshooting

    Troubleshooting 13.1 CMA 800 Elektro The following table contains the most common malfunctions and their remedies. In the event of a motor defect or any other defect, please contact your dealer. Fault Cause Remedy Vehicle shows • Battery discharges or •...
  • Page 32: Warranty Policity

    The operating instructions for the respective product as well as the safety notes must be observed. Damage caused by faulty operation, improper use or use of accessories not authorised by Westermann GmbH & Co. KG, cannot be accepted as a case of warranty.
  • Page 33 The invoice will also be issued if no warranty claim has been received by Westermann Customer Service within 4 weeks. If a Westermann spare part for warranty repairs is not avai- lable at short notice (within 2 working days) and you use an original Wester-...
  • Page 34: Spare Parts List

    Spare parts list CMA 800...
  • Page 35 Spare parts list Menge/ Pos.Nr. Artikel BENENNUNG part name quantity LA-00-00164 Grundblech CMA 800 base plate CMA 800 LA-00-00439 Zentrierblech centering plate LA-00-00152 Lenkkonsole steering console LA-00-00155 Hebel 495x188x6 lever 495x188x6 LA-00-00156 Gelenkblech CMA 800 joint plate CMA 800 LA-00-00163 Träger rechts CMA 800 fender right CMA 800 LA-00-00168...
  • Page 36 Spare parts list Pos.Nr. DETAIL A MAßSTAB 1 : 10...
  • Page 37 Spare parts list Menge/ Pos.Nr. Artikel BENENNUNG part name quantity DIN-SZ-M10x25 Sperrzahnschraube M10x25 locking screw M10x25 DIN-933-M10x30 Sechskantschraube M10x30 hexagon screw M10x30 DIN-933-M10x25 Sechskantschraube M10x25 hexagon screw M10x25 DIN-SZ-M10 Sperrzahnmutter M10 locking nut M10 DIN-6319-13x24x4,6 Kugelscheibe Form C spherical disc DIN-6921-M12x20 Sechskantschraube M12x20 hexagone screw M12x20...
  • Page 38: List Of Figures

    List of figures Fig. 1 - Danger area ..............13 Fig. 2 - Adjustment of handlebar ............23 Fig. 3 - Key ................24 Fig. 4 - Selection of driving direction ..........24 Fig. 5 - Pushing on the pusher ............25 Fig.
  • Page 39: Overview Maintenance

    Overview maintenance Date Maintenance Done by...
  • Page 40 & clean. Westermann GmbH & Co. KG Schützenhof 23 D-49716 Meppen Telefon: +49 (0) 59 31 / 4 96 90-0 Internet: www.westermann-germany.com E-Mail: info@westermann-radialbesen.de Your expert dealer...

Table of Contents