Enerpac ECCE32 Instruction Sheet

Enerpac ECCE32 Instruction Sheet

Chain cutter

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4318
Rev. E
07/20
INDEX
1.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . 6
INTERNATIONAL STANDARDS . . . . . . . . . . . 7
4.0 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7
5.0 RECEIVING INSTRUCTIONS . . . . . . . . . . . . . 7
6.0 SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.0 POWER REQUIREMENTS . . . . . . . . . . . . . . . 8
9.0 CUTTER OPERATION . . . . . . . . . . . . . . . . . 10
10.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 13
11.0 CLEANING THE PISTON AREA . . . . . . . . . 20
12.0 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . 20
13.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . 20

1.0 SAFETY

1.1 Introduction
Read all instructions carefully. Follow all recommended
safety precautions to avoid personal injury as well
as damage to the product and/or damage to other
property. Enerpac cannot be responsible for any
damage or injury from unsafe use, lack of maintenance
or incorrect operation. Do not remove warning labels,
tags, or decals. In the event any questions or concerns
arise, contact Enerpac or a local Enerpac distributor for
clarification.
If you have never been trained on high-pressure hydraulic
tool safety, consult your distributor or service center for
information about an Enerpac hydraulic safety course.
This manual follows a system of safety alert symbols,
signal words and safety messages to warn the user of
specific hazards. Failure to comply with these warnings
could result in death or serious personal injury, as well
as damage to the equipment or other property.
The Safety Alert Symbol appears throughout
this manual. It is used to alert you to
potential physical injury hazards. Pay close
attention to Safety Alert Symbols and obey
all safety messages that follow this symbol to avoid the
possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or
EN
Instruction Sheet
Chain Cutter
Model ECCE32
property damage messages and designate a degree or
level of hazard seriousness. The Signal Words used in
this manual are DANGER, WARNING, CAUTION and
NOTICE.
Indicates a hazardous situation that,
DANGER
NOTICE:
if not avoided, will result in death or
serious personal injury
Indicates a hazardous situation that,
WARNING
NOTICE:
if not avoided, could result in death
or serious personal injury.
Indicates a hazardous situation that,
CAUTION
NOTICE:
if not avoided, could result in minor
or moderate personal injury.
Indicates
NOTICE
important, but not hazard related
(e.g. messages relating to property
damage). Please note that the Safety
Alert symbol will not be used with this
signal word.
1.2 Hydraulic Cutter Safety Precautions
Failure to observe and comply with the
WARNING
NOTICE:
following precautions and instructions may result in
death or serious personal injury. Property damage
could also occur.
• Read
and
completely
precautions and instructions in this manual. Always
follow all safety precautions and instructions,
including those that are contained within the
procedures of this manual.
• Read this manual before operating the cutter, or
before performing any adjustments, inspections,
maintenance or repairs.
• Follow all instructions and heed all precautions
stated in this manual.
information
considered
understand
the
safety
1

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Summary of Contents for Enerpac ECCE32

  • Page 1: Table Of Contents

    Please note that the Safety tags, or decals. In the event any questions or concerns Alert symbol will not be used with this arise, contact Enerpac or a local Enerpac distributor for signal word. clarification. If you have never been trained on high-pressure hydraulic 1.2 Hydraulic Cutter Safety Precautions...
  • Page 2 For repair service, contact the Enerpac authorized service center in • Ensure that the operator is alert, observant of the your area. task being performed and that the work is being...
  • Page 3 • Be certain that the tool is disconnected from the AC damaged in any manner. power supply before reaching inside the cutting head • Return the tool to the nearest Enerpac authorized to clear jams, or for any other reason. service center for examination, repair, or electrical or •...
  • Page 4 If not, obtain replacements from is any doubt as to whether the tool is properly wired. Enerpac. Refer to tool repair parts sheet for locations • Do not modify the plug provided with the tool. and part numbers. Failure to maintain safety symbols...
  • Page 5 1.6 Crush Hazard Cutter will start immediately when DANGER connected to AC power supply and on-off trigger is depressed. DO NOT place hands, fingers or other parts of your body inside the cutting head unless cutter is disconnected from AC power supply. Death or serious personal injury will result if cutter is started while persons are working inside the cutting head.
  • Page 6: Product Data

    2.0 PRODUCT DATA 2.1 Cutter Maximum Capacities Chain Maximum Chain Type Material to be Cut Diameter Hardness Rockwell C Grade 70 1.25 Metal Chain Grade 80 Grade 100 0.75 Chain to be cut must not exceed any of the stated maximum limits shown in this table. Cutter may stall NOTICE during operation if one or more of the maximum limits is exceeded.
  • Page 7: Conformance To National And International Standards

    5.0 RECEIVING INSTRUCTIONS 4.0 DESCRIPTION Visually inspect all components for shipping damage. The Enerpac model ECCE32 is a fixed-head hydraulic Shipping damage is not covered by warranty. If shipping cutter designed to cut metal chains. damage is found, notify carrier at once. The carrier is...
  • Page 8: Set-Up

    6.0 SET-UP 8.0 MAJOR FEATURES AND COMPONENTS 6.1 Delivery and Handling 8.1 Cutter Safety Guard The cutter and various related items are housed inside a When fully closed and latched, the safety guard helps plastic storage case. The cutter should be stored in this prevent hand contact with the moving piston and blade.
  • Page 9 8.2 Opening and Closing the Safety Guard 8.3 Directional Lever The safety guard contains a U-shaped handle at the The directional lever is located on the left side of the hinged end. Use this handle to open and close the guard. tool.
  • Page 10: Cutter Operation

    9.0 CUTTER OPERATION 9.1 Foreseen Use and Residual Risks Failure to observe and comply with the WARNING NOTICE: instructions and precautions contained in the following paragraphs could result in death or serious personal injury. 1. The cutter must be used only to cut metal chains. Material parameters must not exceed the allowable values shown in Section 2.1 of this manual.
  • Page 11 9.2 Operating Precautions 9.4 Locating and Positioning the Cutter Failure observe following • Before inserting the chain inside the cutting head, be WARNING NOTICE: precautions and instructions could result in death or certain that the cutter is placed on a solid and stable serious personal injury.
  • Page 12 9.7 Cutting Procedure (typical) 1. Make sure the correct fixed blade is installed for the diameter of the chain being cut. See Using the Correct Fixed Blade in Section 9.5. 2. Connect the cutter to the electrical outlet. 3. Be sure that the piston is in the “home” (fully retracted) position.
  • Page 13: Maintenance

    10.0 MAINTENANCE cutter must sometimes WARNING NOTICE: operated in order to complete a maintenance or 10.1 Preparation for Maintenance repair procedure being performed, or to prepare it All cutter maintenance procedures must be performed for a procedure that is about to be performed. under the following conditions: However, to prevent start-up while persons are •...
  • Page 14 • Use only new Enerpac HF hydraulic oil poured from a 12. Connect cutter to AC power supply. Cycle the clean container. Use of other oil brands and/or used...
  • Page 15 Figure 13D, Adding Oil to Reservoir Fill Hole (1) Figure 13A, Vent Screw (1), Diaphragm Cover (2) and Oil Reservoir Cap (3) Figure 13B, Vent Screw - Loosen (1) and Tighten (2) Figure 13E, Diaphragm Cover (1), Diaphragm (2), Figure 13C, Oil Reservoir Cap - Loosen (1) and Extension (3), Diaphragm Opening (4) and Tighten (2) Oil Reservoir (5)
  • Page 16 12. Position the cutter with the control valve oil holes 2. Fill a clean oil dispenser with new Enerpac HF oil. Put pointing straight down, and allow the remaining oil the dispenser aside for later use.
  • Page 17 31. Loosen and remove the oil reservoir cap. Recheck the oil level in the oil drain/fill hole. If oil level has dropped, loosen vent screw and add additional Enerpac HF oil until the oil level is up to the top of the hole.
  • Page 18 10.6.2 Blade Replacement - Fixed Blade Replace the fixed blade as described in the following steps. Refer to Figure 15, items 1 through 3. Key: 1. Safety Guard 2. Fixed Blade 3. Fixed Blade Screw Figure 15, Fixed Blade Replacement 1.
  • Page 19 10.6.3 Blade Replacement - Moving Blade Replace the moving blade as described in the following steps. Refer to Figure 16, items 1 through 6. Key: 1. Lifting Eye Bracket Screws 2. Lifting Eye Bracket 3. Top Plate Screws 4. Top Plate 5.
  • Page 20: Cleaning The Piston Area

    For repair service, contact an Enerpac authorized service Serious personal injury could result. center. Inspection and repairs should be performed only by an Enerpac authorized service center or other • Keep the piston area clean to ensure that the piston qualified hydraulic tool service facility.
  • Page 21 Table 2 - Troubleshooting Chart, Cutter Electrical Components Symptom Possible Cause Solution Maint. Level 1. Motor will not No AC electric power. Check the power supply and circuit Operator start. breaker or fuses. Worn or broken AC power Replace old cord with a new cord of the Service Center cord.
  • Page 22 Table 3 - Troubleshooting Chart, Cutter Hydraulic Components Symptom Possible Cause Solution Maint. Level 1. Piston does not Low hydraulic oil level. Check oil level. Add oil if low. Operator advance. Directional lever not set to Move lever to advance position. Operator advance position.
  • Page 23 Notes:...
  • Page 24 WWW.ENERPAC.COM...

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